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LESSON PLAN

Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem Mechanical Engg., UNIT : I OBJECTIVE :

LP-ME 2303 Revision No: 00 Date: 28.06.2010 Page : 1 of 7

To familiarize the various steps involved in the Design Process To understand the principles involved in evaluating the shape and dimensions of a component to satisfy functional and strength requirements To learn to use standard practices and standard data To learn to use catalogues and standard machine components.

STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS : Introduction to the design Process factor influencing machine design, selection of materials based on Mechanical properties Preferred numbers, fits and tolerances Direct, bending and torsional stress equations calculation of principle stresses for various load combinations , eccentric loading Design of curved beams- Crane hook and C frame- Factor of safety Theories of failure Stress concentration design for variable loading Soderberg , Goodman and Gerber relations Session No 1. 2. Topics to be covered Introduction to Mechanical Engineering Design Phases of design factors influencing design examples. Selection of Materials Different materials used in engineering. Applications like CI, Steels, Alloy steels Mechanical properties how to select a material for a given application- explaining with examples. Heat treatment of steels different heat treatment processes selection of processesdepending upon the usage. Preferred numbers Types of fits- selection of fits tolerances on Hole and shaft basis Finding tolerance values for a given diameter using PSG Design Data book. Simple stresses in machine members stresses due to axial, bending, torsional loads combination of stresses acting on machine members their effects. Time Allocation 50 min Books Referred 1,2 50 min 1,2 Teaching Method

3.

50 min

1,2

4 5.

50 min 50min

DDB 1,2

LESSON PLAN
Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem Mechanical Engg., UNIT : I

LP-ME 2303 Revision No: 00 Date: 28.06.2010 Page : 2 of 7

Session No 6

Topics to be covered Eccentric loading Principle of curved beams - calculation of principle stresses for various load combinations 2 problems solved Design of curved beams one problem each in crane hook and C frame solved Factor of safety (FOS) values for factor of safety importance of using FOS in design practice Fatigue strength & endurance limit of materials with the help of S-N diagram Stress concentration effects methods of reducing stress concentration. Discussing about theories of failure design based on Maximum shear stress theory and maximum. principal stress theory . Problems solved using FOS and theories of failure using design data book. Design for variable loading Soderberg & Goodman equations. for ductile and brittle materials. discussed 3 problems solved in design for variable loading using the equations.

Time Allocation 50 min 50 min 50 min

Books Referred 1,2 1,2 2, DDB

Teaching Method

9 10 11 12

50 min 50 min 50 min

2, DDB 2, DDB 2, DDB

50 min

2,DDB

LESSON PLAN
Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem Mechanical Engg., UNIT : II DESIGN OF SHAFTS AND COUPLINGS

LP-ME 2303 Revision No: 00 Date: 28.06.2010 Page: 3 of 7

Design of solid and hollow shafts based on strength, rigidity and critical speed Design of keys and key ways and splines Design of crankshafts - Design of rigid and flexible couplings. Session No 13 Topics to be covered Shafts materials, requirements of power transmission shafts Design equations for shafts subjected to combined bending and twisting moments R 20 series -forces acting on the shaft due to belt tensions, Gear reactions one problem solved. 2 problems solved in design of shafts having one pulley and 1 gear, 2 pulleys. Introduction to keys, keyways failure of keys due to shearing and crushing spline keys applications. Types of Couplings Rigid and flexible couplings Design procedure for both type couplings using data book discussed. 1 problem in design of rigid coupling solved. 1 problem in design of flexible coupling solved Introduction to crankshafts design equations, 1 problem solved in design of crankshafts CAT 1 conducted and evaluated Time Allocation Books Referred Teaching Method

50 min

1,2, DDB

14 15 16 17 18 19 20 21

50 min 50 min

2,DDB 1,2,DDB

50 50 50 50 50 60

2,DDB DDB DDB DDB DDB

LESSON PLAN
Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem Mechanical Engg., UNIT : III Unit Syllabus : DESIGN OF TEMPORARY AND PERMANENT JOINTS :

LP-ME 2303 Revision No: 00 Date: 28.06.2010 Page : 4 of 7

Threaded fasteners Design of bolted joints including eccentric loading Knuckle joints, Cotter joints - Design of welded joints, riveted joints for structures theory of bonded joints Session No 22 23 24 25 26 27 28 29 30 Topics to be covered Introduction to threaded joints design of bolts for axial loading & eccentric loading discussed Designing for bolts based on maximum. Principle stress theory and maximum shear stress theory equations using DDB 2 problems in design of screwed fasteners solved. Introduction to welded joints types of loading eccentric loading longitudinal and transverse welds discussed 2 problems in design of welded joints for structures solved in the class Theory of bonded joints applications Tutorial class conducted on one problem in design of welded joint given and students will be asked to solve Design equations for knuckle joints using DDB- One problem solved Design equations for Cotter joints using DDB 1 problem solved Time Allocation 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min Books Referred 2,DDB DDB DDB 2,DDB 2,DDB 2,DDB 2,DDB DDB DDB Teaching Method

LESSON PLAN
Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem Mechanical Engg., UNIT : IV Unit Syllabus : DESING OF ENERGY STORING ELEMENTS :

LP-ME 2303 Revision No: 00 Date: 28.06.2010 Page : 5 of 7

Design of various types of springs, optimization of helical springs rubber springs Design of flywheels considering stresses in rims and arms, for engines and punching machines. Session No 31 32 33 34 35 36 37 38 39 40 41 Topics to be covered Introduction to springs, types of springs helical & leaf Materials used for springs - applications design equations for helical and leaf springs discussed. Design equations for spring under constant load discussed using data book 2 problems in design of helical springs under constant load solved Design equations for spring under variable load discussed using data book 2 problems in design of helical springs under variable load solved Introduction to leaf springs construction with the diagram stresses acting on the leaf springs nipping in leaf springs discussed Two problems in design of leaf springs solved Introduction to fly wheels principle application coefficient of fluctuation of speed stresses acting on the rim and arm design equations . One problem in design of flywheel solved. One problem in design of flywheel solved. CAT- II conducted Time Allocation 50 Books Referred 2,DDB 2.DDB 50 2,DDB DDB 50 50 50 2, DDB 2,DDB 2,DDB 2, DDB 50 50 60 min 2, DDB DDB Teaching Method

LESSON PLAN
Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem Mechanical Engg., UNIT : V Unit syllabus : DESIGN OF BEARINGS AND MISCELLANEOUS ELEMENTS :

LP-ME 2303 Revision No: 00 Date: 28.06.2010 Page : 6 of 7

Sliding contact and rolling contact bearings Design of hydrodynamic journal bearings, Mckees Equation, Sommerfield Number, Raimondi & Boyd graphs, Selection of rolling Contact bearings Design of Seals and Gaskets Design of Connecting Rod. Session No 42 Topics to be covered Introduction to the selection of bearings types of bearings comparison of the two types Adv. & disadvantages of rolling contact over sliding contact bearingsapplication of bearings. Nomenclature used in bearings bearing series, Factors influencing the selection of bearings- defining terms C, P, L 10 & Cubic Mean Load discussed. Design equations for ball and roller bearings 2 problems in selection of ball bearings solved in the class. Solving 2 problems, one each in Taper roller bearing and spherical roller bearing . Principle of self aligning ball bearings, angular contact ball bearings discussed 1 problem in each type solved. Introduction to sliding contact bearingsdesign equations dimensionless parameters variables selection of oil to be used from data book 2 problems in journal bearings Solved in the class using Meckees equation 1 problem in journal bearing using performance variables solved in class Time 50 min Books Referred 2, DDB Teaching Method

43

50 min

2,DDB

44 45 46 47 48 49

50 min 50 min 50 min

2, DDB 2,DDB 2,DDB

50 min 50 min 50 min

2,DDB DDB DDB

LESSON PLAN

LP-ME 2303

Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem Mechanical Engg.,

Revision No: 00 Date: 28.06.2010 Page : 7 of 7

Note: (Use of P S G Design Data Book is permitted in the University examination) TEXT BOOKS: 1. Shigley J.E and Mischke C. R., Mechanical Engineering Design, Sixth Edition, Tata McGraw-Hill , 2003. 2. Bhandari V.B, Design of Machine Elements, Second Edition, Tata McGraw-Hill Book Co, 2007. REFERENCES: 1. Sundararajamoorthy T. V, Shanmugam .N, "Machine Design", Anuradha Publications, Chennai, 2003. 2. Orthwein W, Machine Component Design, Jaico Publishing Co, 2003. 3. Ugural A.C, Mechanical Design An Integral Approach, McGraw-Hill Book Co, 2004. 4. Spotts M.F., Shoup T.E Design and Machine Elements Pearson Education, 2004. STANDARDS: 1.IS 10260 : Part 1 :1982 Terms, definitions and classification of Plain bearings Part 1 : Construction. 2. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 2 : Friction and Wear. 3. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 3 : Lubrication.

Course Delivery Plan: Week Units Prepared by Signature Name Designation Date Prof. S. RAMESH Professor in Mech. Engg., 28.06.2010. Approved by Dr. N. Nallusamy HOD in Mechanical Engg., 28.06.2010. 1 I II 2 3 4 5 6 7 8 9 10 11 12 13 14 15

I II I II I II I II I II I II I II I II I II I II I II I II I II I II