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PVG 32 Proportional Valve Groups Technical Information

PVG 32 Proportional Valve Group Technical Information

Revision History

Table of revisions
Date Jun 2010 Dec 2010 Nov 2011 Page 69 80 All Changed Code numbers changed New back cover Major update Rev GD GE HA

Literature Reference

Literature reference for PVG products
Title PVG 32 Metric ports PVG 100 PVG 120 PVBZ PVSK PVED-CC PVED-CX Series 4 PVE Series 4 Type Technical Information Technical Information Technical Information Technical Information Technical Information Technical Information Technical Information Technical Information Order number 11051935 520L0720 520L0356 520L0721 520L0556 520L0665 11070179 520L0553

© 2011 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the Sauer-Danfoss Group.
Frontpage: F301302, F301306, F301056, Drawing 157-195.

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PVG 32 Proportional Valve Group Technical Information Contents
General Information General ............................................................................................................................................................... 7 Accessories ....................................................................................................................................................... 8 Rated Pressure .....................................................................................................................................8 Remote control units ............................................................................................................................... 8 Actuation modules ................................................................................................................................... 8 Building in Safety ........................................................................................................................................... 9 FMEA (Failure Mode and Effect Analysis) IEC EN 61508 .............................................................. 9 Hazard and Risk Analysis ISO 12100-1 / 14121............................................................................... 9 Control System Example ............................................................................................................................10 PVG32 – Mainly used in system with fixed displacement pumps .........................................12 PVG100 – Alternative LS dump or pilot supply disconnect.....................................................12 PVG120 – Pump disconnect/block for variable pumps ............................................................12 Load Sensing Open Circuit System ........................................................................................................13 Pictorial circuit diagram..................................................................................................................13 Pressure Compensated Controls ............................................................................................................14 Pressure compensated system characteristics.............................................................................14 Typical applications for pressure compensated systems .........................................................14 Typical operating curve ...................................................................................................................14 Simple closed-center circuit ...........................................................................................................14 Remote Pressure Compensated Controls ............................................................................................15 Remote pressure compensated system characteristics ............................................................15 Typical applications for remote pressure compensated systems .........................................15 Typical operating curve ...................................................................................................................15 Closed center circuit with remote PC ...........................................................................................15 Load Sensing Controls ................................................................................................................................16 Typical operating curve ...................................................................................................................16 Load sensing circuit ..........................................................................................................................16 Load sensing system characteristics ................................................................................................17 PVG 32 with Open Centre PVP • PVB with Flow Control Spool ...................................................18 PVG 32 with Closed Centre PVP • PVB with Flow Control Spool ..................................................18 PVG 32 Sectional View ................................................................................................................................19 PVG 32 Sectional Drawing..............................................................................................................19 PVPC Plug for External Pilot Oil Supply ................................................................................................20 PVPC with check valve for open centre PVP .................................................................................20 Hydraulic diagram............................................................................................................................20 PVPC without check valve for open or closed centre PVP .......................................................21 Hydraulic diagram............................................................................................................................21 PVMR, Friction Detent.................................................................................................................................22 PVMR....................................................................................................................................................22 PVMF, Mechanical Float Position Lock ..................................................................................................22 PVMF ....................................................................................................................................................22 PVBS, Main Spools for Flow Control (Standard) ................................................................................23 PVBS, Main Spools for Flow Control (with Linear Characteristic) ................................................23 PVBS, Main Spools for Pressure Control ...............................................................................................23 PVPX, Electrical LS Unloading Valve ......................................................................................................24 Fast Unloader - Minimize System Pressure Peaks........................................................................24
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Safety in Application

General Information

Function

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PVG 32 Proportional Valve Group Technical Information Contents
Technical Data PVG 32 Valve Group .....................................................................................................................................25 Technical data for PVG 32 and PVPX ............................................................................................25 PVH, Hydraulic Actuation ..........................................................................................................................26 PVM, Mechanical Actuation......................................................................................................................26 Technical data for PVH ....................................................................................................................26 Technical data for PVM....................................................................................................................26 PVE Technical Data .......................................................................................................................................27 Technical data for PVEO and PVEM ..............................................................................................27 Reaction time PVEO and PVEM .....................................................................................................27 Technical data for PVEA, PVEH and PVES ....................................................................................28 Reaction time.....................................................................................................................................28 Oil consumption PVEO and PVEM ................................................................................................29 Oil consumption PVEA, PVEH and PVES ......................................................................................29 Ambient temperature ......................................................................................................................29 PVPX, Electrical LS Unloading Valve ......................................................................................................30 Technical data for PVPX...................................................................................................................30 PVEA/PVEH/PVES, ........................................................................................................................................31 Connection to Fault Monitoring Output..............................................................................................31 Function ...........................................................................................................................................................32 Hydraulic Actuation.....................................................................................................................................32 Features ...........................................................................................................................................................32 Input-Output Relation ................................................................................................................................33 Connections ...................................................................................................................................................33 Temperature range ...........................................................................................................................33 Oil viscosity.........................................................................................................................................33 Pilot pressure (over tank)* ..............................................................................................................33 Input control ......................................................................................................................................33 Filtering in the hydraulic system ...................................................................................................33 Deutsch Version ................................................................................................................................33 AMP Version .......................................................................................................................................33 Enclosure.............................................................................................................................................33 PVP, Pump Side Moduls ...................................................................................................................35 PVP, Pump side moduls....................................................................................................................36 PVB, Basic Modules – Without Adjustable LSA/B Pressure Limiting Valves ..........................37 PVB, Basic Modules - Without Adjustable LSa/b Pressure Limiting Valves ...........................38 PVB, Basic Modules - With Adjustable LSa/b Pressure Limiting Valves..................................39 PVM, Mechanical Actuation ...........................................................................................................40 PVMD, Cover for Mechanical Actuation ......................................................................................40 PVH, Hydraulic Actuation ...............................................................................................................40 PVMR, Friction Detent ......................................................................................................................40 PVMF, Mechanical Float Position ..................................................................................................40 PVLA, Suction Valve (fitted in PVB)................................................................................................41 PVLP, Shock and Suction Valve (Fitted in PVB) ..........................................................................41 PVS, End Plate ....................................................................................................................................42 PVAS, Assembly Kit ...........................................................................................................................42 PVPX, Electrical LS Unloaded Valve ..............................................................................................43 PVPC, Plug for External Pilot Oil Supply.......................................................................................43
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PVHC Electrical Actuation

Modules and Code Numbers

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PVG 32 Proportional Valve Group Technical Information Contents
Technical Characteristics General .............................................................................................................................................................44 PVP, Pump Side Module .............................................................................................................................44 Pressure relief valve characteristic ................................................................................................44 Neutral flow pressure characteristic (open centre) ...................................................................44 PVB, High Flow Modules ............................................................................................................................45 High oil flow characteristic .............................................................................................................45 PVB, Basic Modules ......................................................................................................................................46 Linear characteristic.........................................................................................................................46 PVB without pressure compensation, open centre PVP ...........................................................47 Characteristic for fully displaced flow control spools. .............................................................47 PVB without pressure compensation, closed centre PVP ........................................................48 Characteristic for pressure drop PVB at max. main spool travel ..........................................49 Characteristic for pressure drop PVB for open spool in neutral position.............................49 Load-independent oil flow characteristic, pressure-compensated PVB..............................50 Oil flow characteristic at LS pressure limiting, pressure-compensated PVB.......................50 PVLP, Shock and Suction Valve ...............................................................................................................51 PVLA,Suction Valve ......................................................................................................................................51 PVLP, shock valve characteristic ....................................................................................................51 PVLA, suction valve characteristic ................................................................................................51 Pressure Control Spools Characteristics in Extreme Positions .....................................................52 Examples of How To Use the Characteristics for Pressure Control Spools ...............................54 Example of determining the oil flow ...............................................................................................54 Example of determining spool size ..................................................................................................54 Characteristics for Float Position Main Spools ...................................................................................55 Characteristic of oil flow, spool travel and voltage ..................................................................55 Pressure drop A/B → T at max. spool travel within the proportional range .....................56 Pressure drop A/B → T in float position .......................................................................................56 Dimensions .....................................................................................................................................................57 Control Lever Positions ..............................................................................................................................59 Base with an angle of 22.5° ............................................................................................................59 Base with an angle of 37.5° ............................................................................................................59 Manually Actuated PVG 32 – Fixed Displacement Pump ..............................................................60 Electrically Actuated PVG 32 – Variable Displacement Pump ......................................................61 Oil .......................................................................................................................................................................62 Particle Content, Degree of Contamination .......................................................................................62 Mineral oil ..................................................................................................................................................62 Non-flammable fluids............................................................................................................................62 Biodegradable oils ..................................................................................................................................62 Filtration...........................................................................................................................................................63 System filters ............................................................................................................................................63 Internal filters ...........................................................................................................................................63

Dimensions

Hydraulic Systems

Other Operating Conditions

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PVG 32 Proportional Valve Group Technical Information Contents
Module Selection Chart Standard PC Spools ...............................................................................................................................64 Standard PC Spools, Hydraulic Actuation ...........................................................................................66 Standard FC Spools ................................................................................................................................67 Standard FC Spools......................................................................................................................................68 Standard FC Spools, Hydraulic Actuation............................................................................................69 PVMR, FC Spools for Friction Detent .....................................................................................................69 FC Spools for Mechanical Float Position PVMF..................................................................................70 FC Spools with Linear Flow Characteristic .........................................................................................71 PVB, basic valves...............................................................................................................................72 PVPC, plugs .........................................................................................................................................72 PVM, mechanical actuation ...........................................................................................................72 PVAS, assembly kit ............................................................................................................................72 PVP, pump side module ...................................................................................................................73 PVLP, shock/and anti-cavitation valves .......................................................................................73 End plate, PVS, PVSI ..........................................................................................................................73 Standard and option assembly ..........................................................................................................75 Reordering.................................................................................................................................................75 Pressure setting limits ...........................................................................................................................76 Max. pressure setting of LSA and LSB valves relative to PVLP shock valve .........................76 Order Specification Forms.........................................................................................................................77

Order Specification

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PVG 32 Proportional Valve Group Technical Information General
General Valve system PVG 32 is a hydraulic load sensing valve designed to give maximum flexibility. From a simple load sensing directional valve, to an advanced electrically controlled loadindependent proportional valve. The PVG 32 module system makes it possible to build up a valve group to meet requirements precisely.The compact external dimensions of the valve remain unchanged whatever combination is specified. General features PVG 32 • Load-independent flow control: – Oil flow to an individual function is independent of the load pressure of this function – Oil flow to one function is independent of the load pressure of other functions • Good regulation characteristics • Energy-saving • Up to 10 basic modules per valve group • Several types of connection threads • Low weight PVP – pump side module • Built-in pressure relief valve • System pressure up to 350 bar [5075 psi] • Pressure gauge connection • Versions: – Open centre version for systems with fixed displacement pumps – Closed centre version for systems with variable displacement pumps – Pilot oil supply for electrical actuator built into the pump side module – Versions prepared for electrical LS unloading valve PVPX PVB, basic module • Interchangeable spools • Depending on requirements the basic module can be supplied with: – Integrated pressure compensator in channel P – Check valve in channel P – Shock/suction valves – LS pressure limiting valves individually adjustable for ports A and B – Different spool variants

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PVG 32 Proportional Valve Group Technical Information General Information
General Actuation modules The basic module is always fitted with mechanical actuator PVM, which can be combined with the following as required: __ • Electrical actuator (11 - 32 V --- ) – PVES – proportional, super – PVEH – proportional, high performance – PVEA – proportional low hysteresis – PVEM – proportional, medium performance – PVEO – ON/OFF – PVED • PVMD, cover for mechanical actuation • PVMR, cover for mechanical detent • PVMF, cover for mechanical float • PVH, cover for hydraulic actuation Rated Pressure
Product PVG 32 w. PVS PVG 32 w. PVSI PVG 32 w. PVBZ PVG 32 w. HIC steel PVG 32 w. HIC aluminium PVG 120/32 w. PVS PVG 120/32 w. PVSI PVG 100/32 w. PVS PVG 100/32 w. PVSI Rated pressure 300 bar [4351 psi] 350 bar [5076 psi] 400 bar [5800 psi] 350 bar [5076 psi] 210 bar [3046 psi] 300 bar [4351 psi] 350 bar [5076 psi] 300 bar [4351 psi] 350 bar [5076 psi]

Accessories

Remote control units • Electrical remote control units – PVRE, PVRET – PVREL – PVRES – Prof 1 – Prof 1 CIP • Hydraulic remote control unit – PVRHH

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PVG 32 Proportional Valve Group Technical Information Safety in Application
Building in Safety All makes and all types of control valves (incl. proportional valves) can fail. Thus the necessary protection against the serious consequences of function failure should always be built into the system. For each application an assessment should be made for the consequences of pressure failure and uncontrolled or blocked movements. To determine the degree of protection that is required to be built into the application, system tools such an FMEA (Failure Mode and Effect Analysis) and Hazard and Risk Analysis can be used. FMEA (Failure Mode and Effect Analysis) IEC EN 61508 FMEA is a tool used for analyzing potential risks. This analytical technique is utilized to define, identify, and prioritize the elimination or reduction of known and/or potential failures from a given system before it is released for production. Please refer to IEC FMEA Standard 61508. Hazard and Risk Analysis ISO 12100-1 / 14121 This analysis is a tool used in new applications as it will indicate whether there are special safety considerations to be meet according to the machine directives EN 13849. Dependent on the determined levels conformety this analysis will detirmine if any extra requirements for the product design, development process, production process or maintenance, i.e. the complete product life cycle. WWarning All makes/brands and types of directional control valves – inclusive proportional valves – can fail and cause serious damage. It is therefore important to analyze all aspects of the application. Because the proportional valves are used in many different operation conditions and applications, the manufacturer of the application is alone responsible for making the final selection of the products – and assuring that all performance, safety and warning requirements of the application are met. The process of choosing the control system – and safety levels – is governed by the machine directives EN 13849 (Safety related requirements for control systems).

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PVG 32 Proportional Valve Group Technical Information Safety in Application
Control System Example Example of a control system for manlift using PVE Fault monitoring input signals and signals from external sensors to ensure the PLUS+1™ main controllers correct function of the manlift.
B Emergency stop / Man present switch C

HMI / Joystick control A D

Battery
E Motion detection sensors

A Main power supply B Emergency stop/man present switch C HMI/Joystick control D Movement detection sensors E Main controller F F PVG 32 control valve G Hydraulic deactivation

Main controller with safety logic

G

T

P

Hydraulic deactivation

P301 316

Electrical block diagram for above illustration
Main power supply (battery) Emergency stop and Man present switch Motion detection sensor Main control valve PVE

HMI / Joystick
Joystick neutral switch Control Signal

Main controller Neutral Supply Detection Control Signal Conditioning

Supply Signal Conditioning

Fault Monitoring PVE fault output

Failure Detection

Hydraulic deactivation
P301 317

WWarning It is the responsibility of the equipment manufacturer that the control system incorporated in the machine is declared as being in confirmity with the relevant machine directives.
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PVG 32 Proportional Valve Group Technical Information Safety in Application
Control System Example (continued) Example of a typical wiring block diagram using PVEH with neutral power off switch and fault monitoring output for hydraulic deactivation.
Emergency stop Man present switch

A

PVE 1 C

Neutral detection / Supply control 1) signal ≠ neutral OFF Delay

PVEH

B

with AMP connector 1(US) 2(UDC2) 3( ) 4(Error)

PVE 2 C

Neutral detection / Supply control 1) signal ≠ neutral OFF Delay

PVEH

B

with AMP connector 1(US) 2(UDC2) 3( ) 4(Error)

E1 E2 2) Alarm logic 3) Output Memory
OR

A B C D

Emergency stop / man present switch PVE Faultmonitoring signals Neutral signal detection. Hydraulic deactivation

Fault detection output

System Control Logic e.g. PLUS+1™ for signal monitoring and triggering signal for deactivation of the hydraulic system. WWarning It is the responsibility of the equipment manufacturer that the control system incorporated in the machine is declared as being in confirmity with the relevant machine directives.

AND

high=on low=o

D

Hydraulic deactivation P301 318

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PVG 32 Proportional Valve Group Technical Information Safety in Application
Control System Example (continued) Example of fault monitoring for deactivation of the hydraulic system with extra fault inputs using the PVE’s with DI (Direction Indication) function.
Emergency Stop Man present switch

PVE 1

Neutral detection / Supply control 1) signal ≠ neutral OFF Delay

PVEH-DI AMP supply connector 1(US) 2(UDC2) 3( ) 4(Error) PVEH-DI AMP connector 1(DI-A) 2(DI-B) 3( ) 4(UDC)

Fault detection DI-B 3) 4) Output Delay Memory DI-A DI US Logic 2)

PVE 2

Neutral detection / Supply control 1) signal ≠ neutral OFF Delay

PVEH-DI AMP supply connector 1(US) 2(UDC2) 3( ) 4(Error) PVEH-DI AMP connector 1(DI-A) 2(DI-B) 3( ) 4(UDC)

Fault detection 2) DI-B 3) 4) DI-A DI Output Delay Memory US Logic
OR AND

System Control Logic e.g. PLUS+1™ for signal monitoring and triggering signal for deactivation of the hydraulic system.

high=on low=o Hydraulic deactivation P301 319

Fault detection output

WWarning It is the responsibility of the equipment manufacturer that the control system incorporated in the machine is declared as being in confirmity with the relevant machine directives. Other non-electrical modules which can be used in connection with hydraulic deactivation at different levels. PVG32 – Mainly used in system with fixed displacement pumps • PVSK, commonly used in crane application - full flow dump • PVPE, full flow dump for the PVG 120 PVG100 – Alternative LS dump or pilot supply disconnect • PVPP, pilot oil supply shut off • External cartridge valve connecting LS Pressure to Tank • External cartridge valve connecting main Pressure to Tank PVG120 – Pump disconnect/block for variable pumps • PVPX, LS dump to tank
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PVG 32 Proportional Valve Group Technical Information General Information
Load Sensing Open Circuit System The pump receives fluid directly from the reservoir through the inlet line. A screen in the inlet line protects the pump from large contaminants. The pump outlet feeds directional control valves such as PVG-32’s, hydraulic integrated circuits (HIC), and other types of control valves. The PVG valve directs pump flow to cylinders, motors and other work functions. A heat exchanger cools the fluid returning from the valve. A filter cleans the fluid before it returns to the reservoir. Flow in the circuit determines the speed of the actuators. The position of the PVG valve determines the flow demand. A hydraulic pressure signal (LS signal) communicates demand to the pump control. The pump control monitors the pressure differential between pump outlet and the LS signal, and regulates servo pressure to control the swashplate angle. Swashplate angle determines pump flow. Actuator load determines system pressure. The pump control monitors system pressure and will decrease the swashplate angle to reduce flow if system pressure reaches the PC setting. A secondary system relief valve in the PVG valve acts as a back-up to control system pressure. Pictorial circuit diagram

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PVG 32 Proportional Valve Group Technical Information General Information
Pressure Compensated Controls The PC control maintains constant system pressure in the hydraulic circuit by varying the output flow of the pump. Used with a closed center control valve, the pump remains in high pressure standby mode at the PC setting with zero flow until the function is actuated. This condition is often called a dead head condition.
Typical operating curve
Q max

Simple closed-center circuit

Flow

0 0 Pressure

PC setting
P101 166E

P101 965

Once the closed center valve is opened, the PC control senses the immediate drop in system pressure and increases pump flow by increasing the swashplate angle. The pump continues to increase flow until system pressure reaches the PC setting. If system pressure exceeds the PC setting, the PC control reduces the swashplate angle to maintain system pressure by reducing flow. The PC control continues to monitor system pressure and changes swashplate angle to match the output flow with the work function pressure requirements. If the demand for flow exceeds the capacity of the pump, the PC control directs the pump to maximum displacement. In this condition, actual system pressure depends on the actuator load. Each section includes control schematic diagrams, setting ranges, and response / recovery times for each control available. Response is the time (in milliseconds) for the pump to reach zero displacement when commanded by the control. Recovery is the time (in milliseconds) for the pump to reach full displacement when commanded by the control. Actual times can vary depending on application conditions. For additional system protection, install a relief valve in the pump outlet line Pressure compensated system characteristics • Constant pressure and variable flow • High pressure standby mode when flow is not needed • System flow adjusts to meet system requirements • Single pump can provide flow to multiple work functions • Quick response to system flow and pressure requirements Typical applications for pressure compensated systems • Constant force cylinders (bailers, compactors, refuse trucks) • On/off fan drives • Drill rigs • Sweepers • Trenchers
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PVG 32 Proportional Valve Group Technical Information General Information
Remote Pressure Compensated Controls The remote PC control is a two-stage control that allows multiple PC settings. Remote PC controls are commonly used in applications requiring low and high pressure PC operation. Typical operating curve
Q max

Closed center circuit with remote PC

Flow

Remote PC setting

0 0

Pressure

PC setting P101 969E

P101 966

The remote PC control uses a pilot line connected to an external hydraulic valve. The external valve changes pressure in the pilot line, causing the PC control to operate at a lower pressure. When the pilot line is vented to reservoir, the pump maintains pressure at the load sense setting. When pilot flow is blocked, the pump maintains pressure at the PC setting. An on-off solenoid valve can be used in the pilot line to create a low-pressure standby mode. A proportional solenoid valve, coupled with a microprocessor control, can produce an infinite range of operating pressures between the low pressure standby setting and the PC setting. Each section includes control schematic diagrams, setting ranges, and response / recovery times for each control available. Response is the time (in milliseconds) for the pump to reach zero displacement when commanded by the control. Recovery is the time (in milliseconds) for the pump to reach full displacement when commanded by the control. Actual times can vary depending on application conditions. Size the external valve and plumbing for a pilot flow of 3.8 l/min [1 US gal/min]. For additional system protection, install a relief valve in the pump outlet line. Remote pressure compensated system characteristics • Constant pressure and variable flow • High or low pressure standby mode when flow is not needed • System flow adjusts to meet system requirements • Single pump can provide flow to multiple work functions • Quick response to system flow and pressure requirements Typical applications for remote pressure compensated systems • Modulating fan drives • Anti-stall control with engine speed feedback • Front wheel assist • Road rollers • Combine harvesters • Wood chippers
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PVG 32 Proportional Valve Group Technical Information General Information
Load Sensing Controls The LS control matches system requirements for both pressure and flow in the circuit regardless of the working pressure. Used with a closed center control valve, the pump remains in low-pressure standby mode with zero flow until the valve is opened. The LS setting determines standby pressure. Typical operating curve
Q max

Load sensing circuit

Flow

0

0

Pressure

P101 968E

PC setting

P101 967

Most load sensing systems use parallel, closed center, control valves with special porting that allows the highest work function pressure (LS signal) to feed back to the LS control. Margin pressure is the difference between system pressure and the LS signal pressure. The LS control monitors margin pressure to read system demand. A drop in margin pressure means the system needs more flow. A rise in margin pressure tells the LS control to decrease flow. LS control with bleed orifice The load sense signal line requires a bleed orifice to prevent high-pressure lockup of the pump control. Most load-sensing control valves include this orifice. An optional internal bleed orifice is available, for use with control valves that do not internally bleed the LS signal to tank.

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PVG 32 Proportional Valve Group Technical Information General Information
Load Sensing Controls (continued) Integral PC function The LS control also performs as a PC control, decreasing pump flow when system pressure reaches the PC setting. The pressure compensating function has priority over the load sensing function. Each section includes control schematic diagrams, setting ranges, and response / recovery times for each control available. Response is the time (in milliseconds) for the pump to reach zero displacement when commanded by the control. Recovery is the time (in milliseconds) for the pump to reach full displacement when commanded by the control. Actual times can vary depending on application conditions. For additional system protection, install a relief valve in the pump outlet line. Load sensing system characteristics • Variable pressure and flow • Low pressure standby mode when flow is not needed • System flow adjusted to meet system requirements • Lower torque requirements during engine start-up • Single pump can supply flow and regulate pressure for multiple circuits • Quick response to system flow and pressure requirements

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PVG 32 Proportional Valve Group Technical Information Function
PVG 32 with Open Centre PVP • PVB with Flow Control Spool When the pump is started and the main spools in the individual basic modules (11) are in the neutral position, oil flows from the pump, through connection P, across the pressure adjustment spool (6) to tank. The oil flow led across the pressure adjustment spool determines the pump pressure (stand-by pressure). When one or more of the main spools are actuated, the highest load pressure is fed through the shuttle valve circuit (10) to the spring chamber behind the pressure adjustment spool (6), and completely or partially closes the connection to tank. Pump pressure is applied to the right-hand side of the pressure adjustment spool (6). The pressure relief valve (1) will open should the load pressure exceed the set value, diverting pump flow back to tank. In a pressure-compensated basic module the compensator (14) maintains a constant pressure drop across the main spool – both when the load changes and when a module with a higher load pressure is actuated. With a non pressure-compensated basic module incorporating a load drop check valve (18) in channel P, the check valve prevents return oil flow. The basic module can be supplied without the load drop check valve in channel P for functions with over-centre valves. The shock valves PVLP (13) with fixed setting and the suction valves PVLA (17) on ports A and B are used for the protection of the individual working function against overload and/or cavitation. An adjustable LS pressure limiting valve (12) can be built into the A and B ports of pressure-compensated basic modules to limit the pressure from the individual working functions. The LS pressure limiting valves save energy compared with the shock valves PVLP: • with PVLP all the oil flow to the working function will be led across the combined shock and suction valves to tank if the pressure exceeds the fixed setting. • with LS pressure limiting valves an oil flow of about 2 l/min [0.5 US gal/min] will be led across the LS pressure limiting valve to tank if the pressure exceeds the valve setting. PVG 32 with Closed Centre PVP • PVB with Flow Control Spool In the closed centre version an orifice (5) and a plug (7) have been fitted instead of the plug (4). This means that the pressure adjustment spool (6) will only open to tank when the pressure in channel P exceeds the set value of the pressure relief valve (1). In load sensing systems the load pressure is led to the pump regulator via the LS connection (8). In the neutral position the pump control sets the displacement so that leakage in the system is compensated for, to maintain the set stand-by pressure. When a main spool is actuated the pump regulator will adjust the displacement so that the set differential pressure between P and LS is maintained. The pressure relief valve (1) in PVP should be set at a pressure of approx. 30 bar [435 psi] above maximum system pressure (set on the pump or external pressure relief valve).

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PVG 32 Proportional Valve Group Technical Information Function
PVG 32 Sectional View PVG 32 Sectional Drawing
T

1

2 P 3

M PVP LS 8 9 12 7 B A 6 13

4+5 A

T 11 PVB 10

T

14

16

B

LS B

P LS A 17 15 A

T PVB P

T

B

19

18

20
V310106.A

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Pressure relief valve Pressure reduction valve for pilot oil supply Pressure gauge connection Plug, open centre Orifice, closed centre Pressure adjustment spool Plug, closed centre LS connection LS signal Shuttle valve

11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

Main spool LS pressure limiting valve Shock and suction valve, PVLP Pressure compensator LS connection, port A LS connection, port B Suction valve, PVLA Load drop check valve Pilot oil supply for PVE Max. oil flow adjustment screws for ports A and B

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PVG 32 Proportional Valve Group Technical Information Function
PVPC Plug for External Pilot Oil Supply PVPC with check valve for open centre PVP PVPC with check valve is used in systems where it is necessary to operate the PVG 32 valve by means of the electrical remote control without pump flow. When the external solenoid valve is opened, oil from the pressure side of the cylinder is fed via the PVPC through the pressure reducing valve to act as the pilot supply for the electrical actuators. This means that a load can be lowered by means of the remote control lever without starting the pump. The built-in check valve prevents the oil from flowing via the pressure adjustment spool to tank. With the pump functioning normally the external solenoid valve is closed to ensure that the load is not lowered due to the pilot supply oil flow requirement of approximately 1 l/min [0.25 US gal/min]. With closed centre PVP the external pilot oil supply can be connected to the pressure gauge connection without the use of a PVPC plug. Hydraulic diagram

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PVG 32 Proportional Valve Group Technical Information Function
PVPC Plug for External Pilot Oil Supply (continued) PVPC without check valve for open or closed centre PVP PVPC without check valve is used in systems where it is necessary to supply the PVG 32 valve with oil from a manually operated emergency pump without directing oil flow to the pilot oil supply (oil consumption about 1 l/min) [0.25 US gal/min]. When the main pump is working normally, the oil is directed through the PVPC plug via the pressure reduction valve to the electrical actuators. When the main pump flow fails, the external shuttle valve ensures that the oil flow from the manually operated emergency pump is used to pilot open the over centre valve and lower the load. The load can only be lowered using the mechanical operating lever of the PVG 32 valve. Hydraulic diagram

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PVG 32 Proportional Valve Group Technical Information Function
PVMR, Friction Detent The friction detent PVMR allows the directional spool to be held in any position, resulting in infinitely variable, reversible, pressure compensated flow. This can be sustained indefinitely without having to continue to hold the mechanical lever. PVMR should only be used together with PVB basic modules with pressure compensator. PVMR

PVMF, Mechanical Float Position Lock

Allows the float spool to be held in the float position after release of the mechanical handle. PVMF

P→A→F

(Standard assembly)

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PVG 32 Proportional Valve Group Technical Information Function
PVBS, Main Spools for Flow Control (Standard) When using standard flow control spools, the pump pressure is determined by the highest load pressure. This is done either via the pressure adjustment spool in open centre PVP (fixed displacement pumps) or via the pump regulator (variable displacement pumps). In this way the pump pressure will always correspond to the load pressure plus the stand-by pressure of the pressure adjustment spool or the pump regulator. This will normally give optimum and stable adjustment of the oil flow. PVBS, Main Spools for Flow Control (with Linear Characteristic) PVBS main spools with linear characteristic have less dead band than standard spools and a completely proportional ratio between control signal and oil flow in the range beyond the dead band. PVBS with linear characteristic must never be used together with PVEM electrical actuators. The interaction between the small dead band of the spools and the hysteresis of the PVEM actuator of 20% involves a risk of building up a LS pressure in neutral position. In a few systems load sensing pump pressure may result in unstable adjustment of the oil flow and a tendency towards system hunting. This may be the case with working functions that have a large moment of inertia or over-centre valves. In such systems main spools for pressure control can be advantageous.

PVBS, Main Spools for Pressure Control

The spools are designed in such a way that the pump pressure is controlled by the spool travel. The main spool must be displaced until the pump pressure just exceeds the load pressure before the working function is applied. If the main spool is held in this position, the pump pressure will remain constant – even if the load pressure changes – giving a stable system. The use of pressure control spools, however, also means that • the oil flow is load dependent • the dead band is load dependent • the pump pressure can exceed the load pressure by more than is usual. Due to these factors it is recommended that pressure control spools are only used when it is known for certain that problems with stability will arise – or already have arisen.

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23

PVG 32 Proportional Valve Group Technical Information Function
PVPX, Electrical LS Unloading Valve PVPX is a solenoid LS unloading valve. PVPX is fitted into the pump side module enabling a connection to be made between the LS and the tank lines. Thus the LS signal can be relieved to tank by means of an electric signal. For a PVP pump side module in open centre version the relief to tank of the LS signal means that the pressure in the system is reduced to the sum of the tank port pressure plus the neutral flow pressure for the pump side module. For a PVP pump side module in closed centre version the relief to tank of the LS signal means that the pressure is reduced to the sum of the tank port pressure for the pump side module plus the stand-by pressure of the pump.

Fast Unloader - Minimize System Pressure Peaks

With the special inlet unloader, system pressure peaks can be minimized. The degree of pressure peak reductions is dependent upon system design. Systems where the PVG valve stack is placed closed to the pump or systems with limited flexibility in regards to hoses etc. benefit from the fast inlet unloader.

24

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Data
PVG 32 Valve Group The technical data for PVG 32 and PVPX are typical measured results. For the hydraulic system a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of 50°C [122°F] was used. Technical data for PVG 32 and PVPX
Port P continuous Port P intermittent Port A/B continous Port A/B intermittent Port T, static/dynamic Port P Port A/B, with press.comp. Port A/B witout press.comp. Proportional range Float position Standard Linear characteristic A/B → T without shock valve A/B → T with shock valve Recommended temperature Min. temperature Max. temperature 350 bar 1) 400 bar 5) 350 bar 420 bar 5) 25 / 40 bar 140/230 l/min 3) 4) 100 l/min 2) 125 l/min ± 7 mm ± 4.8 mm ± 8 mm ±1.5 mm ± 0.8 mm 20 cm3/min 25 cm3/min 30 → 60 °C -30 °C +90 °C -30 → 60 °C 12 - 75 mm2/s 4 mm2/s 460 mm2/s 23/19/16 1 l/min [5075 psi] [5800 psi] [5075 psi] [6090 psi] [365/580 psi] [37/61 US gal/min] 3) 4) [26.4 US gal/min] 2) [33 US gal/min] [± 0.28 in] ± 0.19 in] [± 0.32 in] [± 0.06 in] [± 0.03 in] [1.85 in3/min] [2.15 in3/min] [86 → 140°F] [-22 °F] [194 °F] [-22 → 140 °F] [65 - 347 SUS] [39 SUS] [2128 SUS] 23/19/16 [0.25 US gal/min]

Max. pressure

Oil flow rated (See characteristics page 31 - 36) Spool travel, standard Spool travel, float position Dead band, flow control spools Max. internal leakage at 100 bar [2175 psi] and 21 mm2/s [102 SUS] Oil temperature (inlet temperature) Ambient temperature

Operating range Min. viscosity Max. viscosity Filtration Max. contamination (See page 75) (ISO 4406) Oil consumtion in pilot oil pressure reduction valve Oil viscosity

1) With PVSI end plate. With PVS end plate max. 300 bar [4351 psi]. 2) For 130 l/min contact Product Application Engineering Sauer-Danfoss. 3) In open circuit systems with short P-hoses/tubes, attention should be paid to pressure peaks at flows >100 l/min. [26.4 US gal/min] . 4) For system with mid inlet PVPVM. 5) Intermittent pressure at max. 250,000 cycles of full PVG life time cycles, with PVSI end plate. The maximum intermittent pressure at max. 250,000 cycles stresses the need to confirm application duty cycle before proceeding with specification. For further information contact Product Application Engineering Sauer-Danfoss.

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25

PVG 32 Proportional Valve Group Technical Information Technical Data
PVH, Hydraulic Actuation Technical data for PVH
Regulation range Max. pilot pressure Max. pressure on port T1) 5 - 15 bar [75 - 220 psi] 30 bar [435 psi] 10 bar [145 psi]

1) The hydraulic remote control lever should be connected directly to tank.

PVM, Mechanical Actuation

Technical data for PVM
PVM + PVMD Operating force PVM + PVE 1) PVM + PVH Control lever position
1)

Neutral position 2.2 ±0.2 N•m [5.0 ±1.8 lbf•in] 2.2 ±0.2 N•m [5.0 ±1.8 lbf•in] 2.7 ±0.2 N•m [23.9 ±1.8 lbf•in] No

Max. spool travel 2.8 ±0.2 N•m [6.3 ±1.8 lbf•in] 2.8 ±0.2 N•m [6.3 ±1.8 lbf•in] 7.1 ±0.2 N•m [62.8 ±1.8 lbf•in] 2×6

for PVE please see 520L0553 catalog. PVM + PVMR Spool displacement from neutral position Spool displacement from any other position Spool displacement from neutral position Spool displacement into float position Spool displacement away from float position No ±19.5° ±13.4° 22.3° 17 N•m [3.8 lbf•in] 8.5 N•m [73.3 lbf•in] 22 N•m [5.0 lbf•in] 60 N•m [13.5 lbf•in] 28 N•m [6.3 lbf•in] 2×6

Operating force PVM+PVMF Control lever position

Regulation range

control lever proportional range float position

26

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Data
PVE Technical Data The following technical data are from typical test results. For the hydraulic system a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of 50 °C [122 °F] were used. Technical data for PVEO and PVEM
Supply voltage UDC Current consumption at rated voltage Signal voltage (PVEM) neutral A-port ↔ B-port PVEO and PVEM rated range max. ripple 12 V DC 11 V to 15 V 5% 0.65 A @ 12 V 0.33 A @ 24 V 0.5 x UDC 0.25 • UDC to 0.75 • UDC 0.25 mA 0.50 mA 12 KΩ 8W 24 V DC 22 V to 30 V

Signal current at rated voltage (PVEM) Input impedance in relation to 0.5 • UDC Power consumption

Reaction time PVEO and PVEM
Supply voltage Function max. Disconnected by means of neutral switch Reaction time from neutral position to max. spool travel rated min. max. Disconnected by means of neutral switch Reaction time from max. spool travel to neutral position Reaction time from neutral position to max. spool position Reaction time from max. spool travel to neutral position rated min. max. rated min. max. rated min. rated PVEO ON/OFF s 0.235 0.180 0.120 0.175 0.090 0.065 PVEO-R ON/OFF s 0.410 0.350 0.250 0.330 0.270 0.250 PVEM Prop. medium s 0.700 0.450 0.230 0.175 0.090 0.065 0.700 0.450 0.230 0.700 0.450 0.230 20%

Constant voltage

Constant voltage Hysteresis1)

1) Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle (one cycle = neutral ->full A -> full B

-> neutral.

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27

PVG 32 Proportional Valve Group Technical Information Technical Data
PVE Technical Data (continued) Technical data for PVEA, PVEH and PVES
PVEA, PVEH and PVES rated range max. ripple Current consumption at rated voltage PVEH/PVES (PVEA) neutral Signal voltage A-port ↔ B-port Signal current at rated voltage Input impedance in relation to 0.5 • UDC Input capacitor Power consumption PVEH/PVES (PVEA) Max. load (PVEH/PVES) Active Reaction time at fault Passive Reaction time at fault Supply voltage UDC 11 V to 32 V 11 V to 32 V 5% 0.57 (0.33) A @ 12 V 0.3 (0.17) A @ 24 V 0.5 x UDC 0.25 • UDC to 0.75 • UDC 0.25 mA to 0.70 mA 12 KΩ 100 ηF 7 (3.5) W 100 mA 60 mA 500 ms (PVEA: 750 ms) 250 ms (PVEA: 750 ms)

Reaction time
Supply voltage Disconnected by means of neutral switch Disconnected by means of neutral switch Constant voltage Function max. rated min. max. Reaction time from max. spool rated travel to neutral position min. max. Reaction time from neutral rated position to max. spool travel min. max. Reaction time from max. spool rated travel to neutral position min. rated Reaction time from neutral position to max. spool travel PVEA Prop. fine s 0.500 0.320 0.250 0.550 0.400 0.300 0.500 0.320 0.250 0.250 0.200 0.150 2% PVEH Prop. high s 0.230 0.150 0.120 0.175 0.090 0.065 0.200 0.120 0.050 0.100 0.090 0.065 4% PVES Prop. super s 0.230 0.150 0.120 0.175 0.090 0.065 0.200 0.120 0.050 0.100 0.090 0.065 ∼ 0%

Constant voltage Hysteresis1)
1)

Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle (one cycle = neutral ->full A -> full B -> neutral.

28

Spool position
520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Data
Technical Data (continued) Oil consumption PVEO and PVEM
Supply voltage Function Without voltage Pilot oil flow per PVE neutral locked With voltage Pilot oil flow per PVE one actuation (neutral → max.) continuous actuations (neutral → max.) PVEO ON/OFF 0 l/min [0 US gal/min] 0.1 l/min [0.026 US gal/min] 0.002 l [0.053 US gal] 0.7 l/min [0.185 US gal/min] PVEM Prop. medium 0 l/min [0 US gal/min] 0.1 l/min [0.026 US gal/min] 0.002 l [0.053 US gal] 0.5 l/min [0.132 US gal/min]

Oil consumption PVEA, PVEH and PVES
Supply voltage Without voltage Function Pilot oil flow per PVE - neutral locked With voltage Pilot oil flow per PVE one actuation (neutral → max.) continuous actuations PVEA Prop. fine 0 l/min [0 US gal/min] 0.4 l/min [0.132 US gal/min] 0.002 l [0.053 US gal] 1.0 l/min [0.200 US gal/min] PVEH Prop. high 0 l/min [0 US gal/min] 0.1 l/min [0.026 US gal/min] 0.002 l [0.053 US gal] 0.7 l/min [0.290 US gal/min] PVES Prop. super 0.3 l/min [0.106 US gal/min] 0.1 l/min [0.053 US gal/min] 0.002 l [0.053 US gal] 0.8 l/min [0.290 US gal/min]

Oil viscosity
Oil viscosity range min. max. 12 - 75 mm2/s [65 - 347 SUS] 4 mm2/s [39 SUS] 460 mm2/s [2128 SUS]

Oil temperature
Oil temperature Rec. range min. max. 30 - 60˚C [86 -140˚F] -30˚C [-22˚F] 90˚C [194˚F]

Note: Max. start up viscosity 2500 mm2/s

Filtering in the hydraulic system
Max. allowed degree of contamination 23/19/16 (ISO 4406, 1999 version)

Ambient temperature
Ambient temperature range Rec. -30° → +60°C [-22° → +140°F]

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29

PVG 32 Proportional Valve Group Technical Information Technical Data
PVPX, Electrical LS Unloading Valve Technical data for PVPX
Max. operating pressure Enclosure to IEC 529 Max. pressure drop at an oil flow of 0.10 l/min. [2.6 US gal/min] Recommended temperature Oil temperature (Inlet) Min. temperature Max. temperature Max. coil surface temperature Ambient temperature Operating range Oil viscosity Min. viscosity Max. viscosity Response time for LS pressure relief Rated voltage Max. premissible deviation from rated supply voltage at 22°C [72°F] coil temperature Current consumption at rated voltage at 110°C [230°F] coil temperature at 22°C [72°F] coil temperature Power consumption at 110°C [230°F] coil temperature 12 V ± 10% 1.55 A 1.00 A 19 W 12 W 0.78 A 0.50 A 19 W 12 W 350 bar [5075 psi] IP65 2 bar [30 psi] 30 to 60°C [86 to 140°F] -30°C [-22°F] 90°C [194°F] 155°C [311°F] -30 to 60°C [-22 to 140°F] 12 to 75 mm2/s [65 to 347 SUS] 4 mm2/s [39 SUS] 460 mm2/s [2128 SUS] 300 ms 24 V

30

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Electrical Actuation
PVEA/PVEH/PVES, Connection to Fault Monitoring Output Normal Green Transistor output function Example of connected components

A: External relay B: Solenoid valve (e.g. PVPX)

Fault Red Transistor output function Example of connected components

A: External relay B: Solenoid valve (e.g. PVPX)

Via an external relay the pin pos. 3 can be connected to a solenoid valve which will relieve the LS-signal to tank, e. g. PVPX. Other connections possible: • a solenoid valve to relieve the pump oil flow • a signal lamp, an alarm horn • pump cut-out, etc.

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31

PVG 32 Proportional Valve Group Technical Information PVHC Electrical Actuation
Function With electrical proportional actuation, the main spool position is adjusted so that its position corresponds to an electrical control signal. The control signal is converted into a hydraulic pressure signal that moves the main spool in the PVG. This is done by means of two proportional pressure-reducing valves. The electrical actuator can be controlled either by a current amplifier card, or directly from a programmable micro-controller.
+ -Driver A Current Feedback A Setpoint + -Driver B Current Feedback B

V310 002.A

Hydraulic Actuation

It is necessary to use the PVHC in combination with 25 bar [362.6 psi] pilot pressure, and standard FC spools fitted for hydraulic actuation. See PVG 32 Technical Information 520L0344 and PVG 100 Technical Information 520L0720. Because of the 25 bar pilot pressure, it is not possible to combine PVHC with PVE on a PVG 32 or PVG 100 valve stack. • • • • • PWM current control signals. AMP JPT and Deutsch DT connector options. 12 V or 24 V supply options. Only to be used with 25 bar pilot pressure and hydraulic main spool. Possible to option mount the PVHC on PVG 32 and PVG 100.

Features

32

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information PVHC Electrical Actuation
Input-Output Relation Temperature range
Ambient Medium
-30 °C to 80 °C [-22 °F to 176 °F] -20 °C to 80 °C [-4 °F to 176 °F]

Pilot pressure (over tank)*
Nominal Minimum Maximum
25 bar [363 psi] 21 bar [305 psi] 25 bar [363 psi]

* Designed to be used with hydraulic activated spools.

Oil viscosity
Range Minimum Maximum
12 - 75 mm2/s [65 - 350 SUS] 4 mm2/s [40 SUS] 400 mm2/s [2130 SUS]

Enclosure
Connector type
Deutsch DT AMP JPT 12/24 V

Protection class
IP 67 IP 66

Input control
Parameter Output current range Resistance Control pressure range Control range 12 V
0 - 1500 mA 4.75 Ω ± 5%

24 V
0 - 750 mA 20.8 Ω ± 5%

5 to 15 bar [72.5 to 217.5 psi]

Filtering in the hydraulic system
Max. permissible degree of contamination
23/19/16 (ISO 4406, 1999 version)

Connections

Deutsch Version
Pos. 1 1 1

Description
Housing Lock Part Pin Contact

Qty
1 1 2 2

Deutsch code numbers
DT06-2S W2S 0462-201-16141 when SOC 16-18 AWG* 0462-209-16141 when SOC 14-16 AWG*

1

V310 004.A

AMP Version
Pos. 1 2 3 4

Description
Connector Contacts Contacts Superseal

Qty
1 2 2 1

AMP code numbers
282189-1 929930-3 828905-1 880810-1

4

3 2 1

V310 003.A

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33

PVG 32 Proportional Valve Group Technical Information PVHC Electrical Actuation

Q P E
1

A/B US gal/min 25

A

l/min 100 90 80

P

B
1

E

8 70

20

8 1

D

1 60 8 50 40 30 20 10 0 15

D

8 1 8

C B A AA
7

1 8

10

C B

5

A AA
0 0 1 0.04 1.5 2 3 0.12 4 0.16 5 0.20 6 0.24 7 0.28

6 0.24

5 0.20

4 0.16

3 0.12

2

1.5

1

a mm a in

PVM PVM

0.28

0.08 0.04

0.08

V310 001.A

Spool stroke, mm
7 6 5 Ideal curve 4 3 2 1 Current in mA 1000 1200 1400 1600 800 @ 12V @ 24V

Hysteresis

800

600

400

200

200

400

1200

1600

1400

600

1000

400

500

300

200

600 300

100

100

200

400

800

0

800

700

500/1000 mA

280/560 mA

280/560 mA

500/1000 mA

500

600

700

V310 000.A

The ideal curve is determined by the main spool neutral spring. The hysteresis is affected by viscosity, friction, flow forces, dither frequency and modulation frequency.

The PVHC is produced in an environment using mineral based hydraulic oil.

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520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVP, Pump Side Moduls
Symbol Description P=G½ T=G¾ P = 7�8–14 T = 11�16–12 P, T = G ¾ P, T = 11�16–12 Closed centre pump side module for pumps with vaiable displacement. P=G½ T=G¾ P = 7�8–14 T = 11�16–12 P, T = G ¾ P, T = 11�16–12 P=G½ T=G¾ P = 7�8–14 T = 11�16–12 P, T = G ¾ P, T = 11�16–12 P=G½ T=G¾ P = 7�8–14 T = 11�16–12 P, T = G ¾ P, T = 11�16–12 Open centre pump side module for pumps with fixed displacement. With pilot oil supply for electrically actuated valves Connection for electrical LS unloading valve, PVPX Closed centre pump side module pumps with variable displacement With pilot oil supply Connection for electrical LS unloading valve, PVPX P=G½ T=G¾ P = 7�8–14 T = 11�16–12 P, T = G ¾ P, T = 11�16–12 P=G½ T=G¾ P = 7�8–14 T = 11�16–12 P, T = G ¾ P, T = 11�16–12 Code number 157B5000 157B5200 157B5100 157B5300 157B5001 157B5201 157B5101 157B5301 157B5010 157B5210 157B5110 157B5310 157B5011 157B5211 157B5111 157B5311 157B5012 157B5212 157B5112 157B5312 157B5013 157B5213 157B5113 157B5313

Open centre pump side module for pumps with fixed displacement. For purely machanically actuated valve groups

For purely mechanically actuated valve groups

Open centre pump side module for pumps with fixed displacement. With pilot oil supply for electrically actuated valves

Closed centre pump side module pumps with variable displacement. With pilot oil supply for electrically actuated valves

Connections: P = G ½ in; 14 mm deep or G ¾ in; 16 mm deep / LS, M = G ¼ in; 12 mm deep / T = G ¾ in; 16 mm deep. P = 7�8–14; 0.65 in deep or 11�16–12; 0.75 in deep / LS, M = ½–20; 0.47 in deep / T = 11�16–12; 0.75 in deep.
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35

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVP, Pump side moduls
Symbol Description Open centre pump side module for pumps with fixed displacement. For mechanical actuated valves. Connection for LS unloading valve, PVPX. P, T = G ¾ 157B5102 Code number

Closed centre pump side module for pumps with vaiable displacement. For mechanical actuated valves. Connection for LS unloading valve, PVPX. P, T = G ¾ 157B5103

Open centre pump side module for pumps with fixed displacement. With pilot oil supply for electrical actuation and connection for pilot oil pressure

P, T = G ¾

157B5180

P, T = 11�16–12

157B5380

Closed centre pump side module pumps with variable displacement. With pilot oil supply for electrical actuation and connection for pilot oil pressure

P, T = G ¾

157B5181

P, T = 11�16–12

157B538

Open centre pump side module for pumps with fixed displacement. With pilot oil supply for hydraulic actuation and connection for pilot oil pressure

P, T = G ¾

157B5190

P, T = 11�16–12

157B5390

Closed centre pump side module pumps with variable displacement With pilot oil supply for hydraulic actuation and connection for pilot oil pressure

P, T = G ¾

157B5191

P, T = 11�16–12

157B5391

Connections: P, T = G ¾ in; 16 mm deep / LS, M = G ¼ in; 12 mm deep P, T = 11�16–12; 0.75 in deep / LS, M = ½–20; 0.47 in deep.
36
520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVB, Basic Modules – Without Adjustable LSA/B Pressure Limiting Valves
Symbol Description Code number No facilities for Facilities for shock valves A/B shock valves A/B

Without load drop check valve and pressure compensator. Can be used where load holding valves prevent oil from flowing back through channel P.

G½ 14 mm deep

157B6000

157B6030

7�8–14 0.65 in deep

157B6400

157B6430

G½ 14 mm deep Load drop check valve. 7�8–14 0.65 in deep

157B6100

157B6130

157B6500

157B6530

Load drop check valve. LSA/B shuttle valve. To be used with float position spools.

G½ 14 mm deep

-

157B6136

7�8–14 0.65 in deep

-

157B6536

G½ 14 mm deep No-damped compensator valve 7�8–14 0.65 in deep

157B6200

157B6230

157B6600

157B6630

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37

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVB, Basic Modules - Without Adjustable LSa/b Pressure Limiting Valves
Symbol Description Code number No facilities for Facilities for shock valves A/B shock valves A/B

G½ 14 mm deep With damped compensator valve 7�8–14 0.65 in deep

11071832

G½ 14 mm deep

157B6206

157B6236

With damped compensator valve 7�8–14 0.65 in deep 11036629 11036630

38

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVB, Basic Modules - With Adjustable LSa/b Pressure Limiting Valves
Symbol Description Code number No facilities for Facilities for shock valves A/B shock valves A/B

With non-damped compensator valve. Adjustable LSA/B pressure limiting valves;

G½ 14 mm deep

157B6203

157B6233

External LS connection port A/B. Also used for float 7�8–14 0.65 in deep position spools.

157B6603

157B6633

Damped compensator valve. Adjustable LSA/B pressure limiting valves External LS connection port A/B.

G½ 14 mm deep

157B6208

157B6238

7�8–14 0.65 in deep

-

11036631

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39

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVM, Mechanical Actuation
Symbol Description PVM, Standard, spring centered Individual oil flow adjustment to ports A and B Without actuation lever and base. Shaft for mounting of actuation lever PVM, as standard, witout actuation lever. With base for mounting of actuation lever PVM, Standard, spring. Individual oil flow adjustment to ports A and B. (Anodized) 22.5° 37.5° 22.5° 22.5° 37.5° Code number with stop screws w/o stop screws 157B3171 157B3172 157B3173 157B3175 157B3174 157B3184 157B3191 157B3192 157B3193 157B3195 157B3194 -

PVMD, Cover for Mechanical Actuation
Symbol Description PVMD, Cover for purely mechanically operated valve Code number 157B0001

PVH, Hydraulic Actuation
Symbol Description G 1/4, 12 mm deep PVH, Cover for hydraulic remote control 9/16 - 18 UNF; 0.54 in deep 157B0007 Code number 157B0008

PVMR, Friction Detent
Symbol Description PVMR, Friction detent Code number 157B0004

PVMF, Mechanical Float Position
Symbol Description Code number

PVMF, Mechanical float position lock

157B0005

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520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVLA, Suction Valve (fitted in PVB)
Symbol Description Code number

Suction valve for port A and/orB.

157B2001

Plug for connecting the nonactive port to tank, when using a single acting spool.

157B2002

PVLP, Shock and Suction Valve (Fitted in PVB)
Symbol Description Setting bar [psi] 32 460 50 725 63 914 80 1160 100 1450 125 1813 140 2031 150 2175 160 2320 175 2538 190 2755 210 3045 230 3335 240 3480 250 3625 265 3843 280 4061 300 4351 320 4641 350 5075 380 5511 400 5801 Code number 157B2032 157B2050 157B2063 157B2080 157B2100 157B2125 157B2140 157B2150 157B2160 157B2175 157B2190 157B2210 157B2230 157B2240 157B2250 157B2265 157B2280 157B2300 157B2320 157B2350 157B2380 157B2400

Shock and suction valve for port A and/or B. (Not adjustable)

Lifetime 200.000 actuations.

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41

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVS, End Plate
Symbol Description PVS, without active elements. No connections Code number 157B2000 157B2020 G 1/8 10 mm deep 3/8 in - 24; 0,39 in deep 157B2011 157B2021 157B2014 157B2004 G 1/4 10 mm deep 1/2 in - 20; 0,47 in deep 157B2015 157b2005

V310062.A

LX

V310063.A

PVS, without active elements. Max. intermittend LX pressure 250 bar [3625 psi]

V310062.A

PVSI, without active elements Without connections. PVSI, without active elements LX connections. Max. intermittend LX pressure: 350 bar [5075 psi]

LX

V310063.A

PVAS, Assembly Kit
Code no, 157B...
PVB’s PVB + PVPVM Weight kg [lb]

0
8000 0.1[0.2]

1
8001 8021

2
8002 8022

3
8003 8023

4
8004 8024

5
8005 8025

6
8006 8026

7
8007 8027

8
8008 8028

9
8009 8029

10
8010 8030

11
8061 8081

12
8062 8082 0.9 [2.0]

0.15 [0.3] 0.25 [0.6] 0.30 [0.7] 0.40 [0.9] 0.45 [1.0] 0.50 [1.1] 0.60 [1.3] 0.65 [1.4] 0.70 [1.6] 0.80 [1.7] 0.85 [1.8]

42

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Modules and Code Numbers
PVPX, Electrical LS Unloaded Valve
Symbol Description PVPX, Normally open: LS pressure relieved with no signal to PVPX PVPX, Normally closed: LS pressure relieved with no signal to PVPX PVPX, Normally open with manual override: LS pressure relieved with no signal to PVPX Manual override DE-selects LS-pump Plug 12 V 24 V 12 V 24 V 12 V 24 V 26 V Code number 157B4236 157B4238 157B4246 157B4248 157B4256 157B4258 157B4260 157B5601

PVPC, Plug for External Pilot Oil Supply
Symbol Description Code number

G½ 12 mm deep PVP, Plug without check valve for open or closed centre ½ –20; 0.47 in deep

157B5400

-

G½ 12 mm deep PVP, Plug with check valve for open centre ½ –20; 0.47 in deep

157B5600

157B5700

520L0344 • Rev HA • Nov 2011

43

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
General The characteristics in this catalogue are typical measured results. During measuring a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] at a temperature of 50°C [122°F] was used. Pressure relief valve characteristic in PVP The pressure relief valve is set at an oil flow of 15 l/min [4.0 US gal/min]. Setting range: • 30 to 350 bar [435 to 5075 psi] with PVSI end plate • 300 bar [4351 psi] with PVS end plate Pressure relief valve characteristic

PVP, Pump Side Module

Neutral flow pressure characteristic (open centre)

44

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
PVB, High Flow Modules Oil flow characteristics The oil flow for the individual spool depends on: • type of basic module (with/without compensation) • type of pump (fixed or variable displacement). Pressure-compensated PVB, open or closed centre PVP The oil flow is dependent on the supplied pump oil flow. The characteristics are plotted for a pump oil flow, QP, corresponding to the rated max. spool oil flow, QN. Increasing the pump oil flow to 1,4 × QN will give the same oil flow on the eighth as on the first basic module. Please note: The letters AA, A, B, etc. denote spool types, see pages ZZ to YY. The characteristic below is shown for spool travel in both directions. All other characteristics are shown for spool travel in one direction only. High oil flow characteristic

US UDC 1 8

= = = =

Signal voltage Supply voltage First PVB after PVP Eighth PVB after PVP

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45

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
PVB, Basic Modules For PVB basic modules without pressure compensator the top ends of the characteristics (max. oil flow) are different so they correspond to those of the standard flow control spools, see characteristics for PVB without pressure compensator. Linear characteristic

US UDC 1 8

= = = =

Signal voltage Supply voltage First PVB after PVP Eighth PVB after PVP

46

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
PVB, Basic Module (continued) PVB without pressure compensation, open centre PVP Oil flow as a function of spool travel The spool flow is dependent on the supplied oil flow, QP. The characteristics apply to supply oil flow of 130 l/min [34.3 US gal/ min] with the actuation of one basic module. If several basic modules are activated at the same time, the characteristic depends on the load pressure of the actuated basic modules.

Oil flow QA/B as a function of supplied pump oil flow (QP) The pressure drop of any oil flowing back to tank (QP - QA/B) is read on the curve for neutral flow pressure in PVP. Characteristic for fully displaced flow control spools.

520L0344 • Rev HA • Nov 2011

47

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
PVB, Basic Module (continued) PVB without pressure compensation, closed centre PVP Set pressure difference between pump pressure and LS signal = 10 bar [145 psi].

Set pressure difference between pump pressure and LS signal = 20 bar [290 psi].

The oil flow is dependent on the pressure difference between the pump pressure and the LS signal. Normally the pressure difference is set at the LS pump regulator.

48

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
PVB, Basic Module (continued) Characteristic for pressure drop PVB at max. main spool travel

Characteristic for pressure drop PVB for open spool in neutral position

520L0344 • Rev HA • Nov 2011

49

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
PVB, Basic Module (continued) Load-independent oil flow characteristic, pressure-compensated PVB

Oil flow characteristic at LS pressure limiting, pressure-compensated PVB

50

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
PVLP, Shock and Suction Valve PVLP, shock valve PVLP is set at an oil flow of 10 l/min [2.6 US gal/min]. The shock valve PVLP is designed to absorb shock effects. Consequently, it should not be used as a pressure relief valve. If the working function requires the use of a pressure relief valve, a PVB basic module with built-in LSA/B pressure limiting valve should be used. PVLP, shock valve characteristic

PVLA,Suction Valve

PVLA, suction valve characteristic

520L0344 • Rev HA • Nov 2011

51

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
Pressure Control Spools Characteristics in Extreme Positions Size A:

Size B: 1: See example page 46

Size C:

52

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
Pressure Control Spools, Characteristics in Extreme Positions (continued) Size D: 2: See example page 46

Size E:

Pressure build-up Max. oil flow can be reduced by about 50% without limitation of maximum pressure by limiting the main spool travel from 7 mm [0.28 in] to 5.5 mm [0.22 in]

520L0344 • Rev HA • Nov 2011

53

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
Examples of How To Use the Characteristics for Pressure Control Spools Example of determining the oil flow • Given: – Spool type B – Pressure setting PP: 160 bar [2320 psi] – Load pressure, LSA/B: 100 bar [1450 psi] • Result: – Oil flow = 75 l/min [19.8 US gal/min] (see page 45, size B). Example of determining spool size • Given: – Max. oil flow, QA/B: 90 l/min [23.8 US gal/min] – Pressure setting PP: 150 bar [2175 psi] – Load pressure, PLSA: 125 bar [1810 psi] • Result: – D spool (see page 45, size D) Normally a smaller spool can be chosen with pressure control. It is our experience that the spool can be one size smaller than with normal flow control.

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520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
Characteristics for Float Position Main Spools Characteristic of oil flow, spool travel and voltage

• 4.8 mm [0.19 in] spool displacement in direction A gives max. oil flow to port A • 4.8 mm [0.19 in] spool displacement in direction B gives max. oil flow to port B • 8 mm [0.32 in] spool displacement in direction B gives completely open float position A/B → T. The spools have 4,8 mm spool travel in direction A and 8 mm travel in direction B:

520L0344 • Rev HA • Nov 2011

55

PVG 32 Proportional Valve Group Technical Information Technical Characteristics
Characteristics for Float Position Main Spools (continued) Pressure drop A/B → T at max. spool travel within the proportional range (4.8 mm) [0.19 in]

Spools D and E have the same opening area for forward flow and return flow. Spool E can give 100 l/min [26.4 US gal/min] pressure compensated oil flow due to a higher pressure drop across spool E. This occurs during spool actuation only. Pressure drop A/B → T in float position

56

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Dimensions
Dimensions
PVB L1 L2 mm [in] mm in] 1 82 [3.23] 140 [5.51] 2 130 [5.12] 189 [7.44] 3 178 [7.01] 238 [9.37] 4 226 [8.90] 287 [11.30] 5 274 [10.79] 336 [13.23] 6 322 [12.68] 385 [15.16] 7 370 [14.57] 434 [17.09] 8 418 [16.46] 483 [19.02] 9 466 [18.35] 527 [20.95] 10 514 [20.24] 576 [22.87]
22.5°

11 562 [562] 622 [622]

12 610 [610] 670 [670]

F

G

H

38.5[1.516]

141[5.55]

70.5[2.776]

LS I J
58.5[2.303] 34.5[1.358] 79.5[3.130] 95[3.74]

K

23[0.91]

38.5[1.516]

16.5[0.650] 12[0.47]

N

M

L

35[1.38]

48[1.89]

PVS=11.5[0.453] PVSI=12[0.47]

B4

A

A4

B3

B
B2

A3

38.5[1.516]

112.5[4.430] 115.5[4.457]

T

P

A

B L L
1 2

A2 22[0.87]

R

B1

C
37[1.46] 48[1.89]

A1

C

Q
24[0.94] 23[0.91]

23[0.91]

37[1.46] 85.5[3.366]

69.5[2.736] 36[1.42] 95[3.74]

21[1.118] 36.5[1.437]

F: G: H: I: J: K: L: M: N: O: P: Q: R: S:

Shock and suction valve, PVLP V310140.A Pressure gauge connection; G 1/4, 12 mm deep – [1/2 in-20, 0.47 in deep] Plug for external pilot oil supply, PVPC; G 1/2, 12 mm deep – [1/2 in-20, 0.47 in deep] Electrical LS unloading valve, PVPX LS connection; G 1/4, 12 mm deep – [1/2 in-20, 0.47 in deep] Fixing holes; M8 × min. 10 – [5/16 in-18, 0.47 in deep] Port A and B; G 1/2, 14 mm deep – [7/8 in-14, 0.65 in deep] LX connection: PVS; G 1/8, 10 mm deep – [3/8 in-24, 0.39 in deep] and PVSI; G 1/4, 12 mm [0.47 in] deep – [1/2 in-20, 0.47 in deep] LS pressure limiting valve Tank connection; G 3/4, 16 mm deep – [1 1/16 in-12, 0.75 in deep] Pressure relief valve Pump connection; G 1/2, 14 mm deep or G 3/4, 16 mm deep – [7/8 in-14, 0.65 in deep or 1 1/16 in-12, 0.75 in deep] LSA and LSB connections; G 1/4, 12 mm [0.47 in] deep – [1/2 in-20, 0.47 in deep] Pp, pilot pressure connection G ¼ 520L0344 • Rev HA • Nov 2011

S

O

P

57

PVG 32 Proportional Valve Group Technical Information Dimensions
Dimensions (continued)

F

A-A
2] 44 [ 1.73
110[4.33] max.200.5[7.894] 17[0.67] 60[2.36]

32[1.26]

85[3.35] 58.5[2.303]

45[1.77]

P V M R / F

P V H

P V M D

7[0.28]

6.5[0.256]

85.5[3.366]

13[0.51]

7[0.28]

49.5[1.949]

33[1.30]

85[3.35]

B-B

129[5.08] 95[3.74]

PVEO

7[0.28]

107[4.21]

110[4.33] max.290.50[11.437]

60[2.36]

89.5[3.524]

C-C

139[5.472]

117[4.61]

PVEM/PVEH/ PVES

7[0.28]

107[4.21]

110[4.33] max.290.50[11.437]

60[2.36]

~1
V310141.A

F : G 1/4, 12 mm deep [1/2 in - 20, 0.47 in deep]

58

520L0344 • Rev HA • Nov 2011

65[

6.5

0]

PVG 32 Proportional Valve Group Technical Information Dimensions
Control Lever Positions Base with an angle of 22.5° Base with an angle of 37.5°

19.5˚
19 .5˚

19.

.5˚ 19

37.5

˚

67

.5˚

.5˚ 97

22.5˚

52

.5˚

82

127

.5

˚

.5˚

520L0344 • Rev HA • Nov 2011

11 2.5

157.5˚

V310014.A

˚ 142.5 ˚

172.5˚

V310018.A

187.5˚

59

PVG 32 Proportional Valve Group Technical Information Hydraulic Systems
Manually Actuated PVG 32 – Fixed Displacement Pump

C: Over-centre valve

60

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Hydraulic Systems
Electrically Actuated PVG 32 – Variable Displacement Pump (Electrical Actuator, Shock Valves, etc.)

520L0344 • Rev HA • Nov 2011

61

PVG 32 Proportional Valve Group Technical Information Other Operating Conditions
Oil The main duty of the oil in a hydraulic system is to transfer energy; but it must also lubricate the moving parts in hydraulic components, protect them against corrosion, and transport dirt particles and heat out of the system. It is therefore important to choose the correct oil with the correct additives. This gives normal operation and long working life. Mineral oil For systems with PVG 32 valves Sauer-Danfoss recommends the use of mineral-based hydraulic oil containing additives: Type HLP (DIN 51524) or HM (ISO 6743/4). Non-flammable fluids Phosphate-esters (HFDR fluids) can be used without special precautions. However, dynamic seals must be replaced with FPM (Viton) seals. So please contact the Sauer-Danfoss Sales Organization if the PVG 32 valve is to be used with phosphate-esters. The following fluids should only be used according to agreement with the Sales Organization for Sauer-Danfoss: • Water-glycol mixtures (HFC fluids) • Water-oil emulsions (HFB fluids) • Oil-water emulsions (HFAE fluids) Biodegradable oils PVG 32 valves can be used in systems with rapeseed oil. The use of rapeseed oil is conditioned by • complying with the demands on viscosity, water content, temperature and filtering etc. (see chapters below and technical data page 14). • adapting the operating conditions to the directions of the oil supplier. Before using other biodegradable fluids, please consult the Sauer-Danfoss Organization. Particle Content, Degree of Contamination Oil filtration must prevent particle content from exceeding an acceptable level, i.e. an acceptable degree of contamination. Maximum contamination for PVG 32 is 23/19/16 (see ISO 4406. Calibration in accordance with the ACFTD method). In our experience a degree of contamination of 23/19/16 can be maintained by using a filter fineness as described in the next section. For more information, please see the Sauer-Danfoss literature: • Design Guidelines for Hydraulic Fluid Cleanliness Technical Information, 520L0467 • Hydraulic Fluids and Lubricants Technical Information, 521L0463 and • Experience with Bio-Hydraulic Fluids Technical Information, 521L0465.

62

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Other Operating Conditions
Filtration Effective filtration is the most important precondition in ensuring that a hydraulic system performs reliably and has a long working life. Filter manufacturers issue instructions and recommendations. It is advisable to follow them. System filters Where demands on safety and reliability are very high a pressure filter with bypass and indicator is recommended. Experience shows that a 10 µm nominal filter (or finer) or a 20 µm absolute filter (or finer) is suitable. It is our experience that a return filter is adequate in a purely mechanically operated valve system. The fineness of a pressure filter must be selected as described by the filter manufacturer so that a particle level of 23/19/16 is not exceeded. The filter must be fitted with pressure gauge or dirt indicator to make it possible to check the condition of the filter. In systems with differential cylinders or accumulators the return filter must be sized to suit the max. return oil flow. Pressure filters must be fitted to suit max. pump oil flow. Internal filters The filters built into PVG 32 are not intended to filter the system but to protect important components against large particles. Such particles can appear in the system as a result of pump damage, hose fracture, use of quick-couplings, filter damage, starting up, contamination, etc. The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of 150 µm. Bursting pressure drop for internal filters is 25 bar [360 psi].

520L0344 • Rev HA • Nov 2011

63

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
Standard PC Spools
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] E D C B A 100 65 40 25 10 [26.4] [17.2] [10.6] [6.6] [2.6] Code number 157B.... To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] A B C D E 10 25 40 65 100 [2.6] [6.6] [10.6] [17.2] [26.4]

AA 5 [1.3]

ISO symbol

Symbol

AA 5 [1.3]

-

7033

7032

7031

7030

7035 4-way, 3-position Closed neutral position, PC → A and B

7015

7010

7011

7012

7013

-

7134

7133

7132

7131

7130

7135 4-way, 3-position Throttled, open neutral position, PC → A and B

7115

7110

7111

7112

7113

-

7064

7063

7062

7061

-

4-way, 3-position Closed neutral position, PC → A

-

7040

7041

7042

7043

7044

7074

7073

7072

7071

-

4-way, 3-position Closed neutral position, PC → B

-

7050

7051

7052

7053

7054

7164

7163

7162

7161

-

4-way, 3-position Throttled, open neutral position, PC → A

-

7150

7151

7152

7153

7154

7174

7173

7172

7171

-

4-way, 3-position Throttled, open neutral position, PC → B

-

7150

7151

7152

7153

7154

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520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
Standard PC Spools
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] E D C B A 100 65 40 25 10 [26.4] [17.2] [10.6] [6.6] [2.6] Code number 157B.... To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] A B C D E 10 25 40 65 100 [2.6] [6.6] [10.6] [17.2] [26.4]

AA 5 [1.3]

ISO symbol

Symbol

AA 5 [1.3]

-

7473

7472

7471

7470

4-way, 3-position Throttled, A → T neutral position, PC → B

-

-

-

7452

7453

-

-

7563

7562

-

-

4-way, 3-position Throttled, B→ T neutral position , PC → A

-

-

7541

7542

7543

-

520L0344 • Rev HA • Nov 2011

65

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
Standard PC Spools, Hydraulic Actuation
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] E D C B A 100 65 40 25 10 [26.4] [17.2] [10.6] [6.6] [2.6] Code number 157B.... To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] A B C D E 10 25 40 65 100 [2.6] [6.6] [10.6] [17.2] [26.4]

AA 5 [1.3]

ISO symbol

Symbol

AA 5 [1.3]

-

-

-

-

-

4-way, 3-position Closed neutral position, PC → A and B

9015

9010

9011

9012

-

-

-

-

-

-

-

4-way, 3-position Closed neutral position, PC → A

-

-

-

9042

9043

9044

-

-

-

-

-

4-way, 3-position Closed neutral position, PC → B

-

-

-

9052

9053

9054

66

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
Standard FC Spools
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min]
F E D C 130 100 65 40 [34.3] [26.4] [17.2] [10.6] B 25 [6.6] A 10 [2.6] AA 5 [1.3]

Code number 157B....

To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min]
AA 5 [1.3] A 10 [2.6] B 25 [6.6] C D E F 40 65 100 130 [10.6] [17.2] [26.4] [34.3]

ISO symbol

Symbol

7026

7024

7023

7022

7021

7020

7025 4-way, 3-position Closed neutral position

7005

7000

7001

7002

7003

7004

7006

7126

7124

7123

7122

7121

7120

7125 4-way, 3-position Throttled, open neutral position

7105

7100

7101

7102

7103

7104

7106

-

-

-

-

-

-

3-way, 3-position Closed neutral position, P → A

-

7200

7201

7202

7203

7204

-

-

-

-

-

-

-

3-way, 3-position Closed neutral position, P → B

-

-

7301

7302

7303

7304

-

520L0344 • Rev HA • Nov 2011

67

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
Standard FC Spools
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min]
F E D C 130 100 65 40 [34.3] [26.4] [17.2] [10.6] B 25 [6.6] A 10 [2.6] AA 5 [1.3]

Code number 157B....

To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min]
AA 5 [1.3] A 10 [2.6] B 25 [6.6] C D E F 40 65 100 130 [10.6] [17.2] [26.4] [34.3]

ISO symbol

Symbol

-

7424

7423

7422

7421

-

4-way, 3-position Throttled, A → T in neutral position

-

-

7401

7402

7403

7404

7406

-

7524

7523

7522

7521

-

4-way, 3-position Throttled, B → T in neutral position

-

-

7501

7502

7503

7504

-

-

7624

7623

7622

7621

7620

4-way, 4-position Closed neutral position Float P → B → F

-

-

-

-

-

-

-

68

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
Standard FC Spools, Hydraulic Actuation
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] E D C B A 100 65 40 25 10 [26.4] [17.2] [10.6] [6.6] [2.6] Code number 157B.... To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] A B C D E 10 25 40 65 100 [2.6] [6.6] [10.6] [17.2] [26.4]

AA 5 [1.3]

ISO symbol

Symbol

AA 5 [1.3]

9024

9023

9022

9021

9020

9025 4-way, 3-position closed neutral position

9005

9000

9001

9002

9003

9004

9124

9123

9122

9121

9120

9125 4-way, 3-position Throttled open neutral position

9105

9100

9101

9102

9103

9104

PVMR, FC Spools for Friction Detent
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] E D C B A 100 65 40 25 10 [26.4] [17.2] [10.6] [6.6] [2.6] Code number 157B.... To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min] A B C D E 10 25 40 65 100 [2.6] [6.6] [10.6] [17.2] [26.4]

AA 5 [1.3]

ISO symbol

Symbol

AA 5 [1.3]

9724

9723

9722

9721

9720

4-way, 3-position closed neutral position

-

9700

9701

9702

9703

9704

9734

9733

9732

9731

9730

4-way, 3-position Throttled open neutral position

-

9710

9711

9712

9713

9714

520L0344 • Rev HA • Nov 2011

69

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
FC Spools for Mechanical Float Position PVMF
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min]
F E D C 130 100 65 40 [34.3] [26.4] [17.2] [10.6] B 25 [6.6] A 10 [2.6] AA 5 [1.3]

Code number 157B....

To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min]
AA 5 [1.3] A 10 [2.6] B 25 [6.6] C D E F 40 65 100 130 [10.6] [17.2] [26.4] [34.3]

ISO symbol

Symbol

-

9824

9823

9822

9821

9820

9825 4-way, 4 position Closed neutral position P→A→F

-

-

-

-

-

-

-

-

9624

623

9622

9621

-

4-way, 4-position Closed neutral position Float P → B → F

-

-

-

-

-

-

-

70

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
FC Spools with Linear Flow Characteristic
To be used when PVB is with LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min]
F E D C 130 100 65 40 [34.3] [26.4] [17.2] [10.6] B 25 [6.6] A 10 [2.6] AA 5 [1.3]

Code number 157B....

To be used when PVB is without LSA/B shuttle valve Size Press. compensated flow l/min [US gal/min]
AA 5 [1.3] A 10 [2.6] B 25 [6.6] C D E F 40 65 100 130 [10.6] [17.2] [26.4] [34.3]

ISO symbol

Symbol

-

9774

9773

9772

9771

-

4-way, 3-position Closed neutral position

-

9750

9751

9752

9753

9754

-

-

9784

9783

9782

9781

-

4-way, 3-position Throttled, open neutral position

-

9760

9761

9762

9763

9764

-

-

-

-

-

-

-

4-way, 3-position Throttled, A → T in neutral position

-

-

-

-

-

9794

-

-

-

-

-

-

-

4-way, 3-position B → T in neutral position

-

-

-

-

-

9804

-

520L0344 • Rev HA • Nov 2011

71

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
PVB, basic valves
Description No facilities for shock valves A and B G ½ 7∕8 - 14 UNF
6000 6400 6500 6600 -

Facilities for shock valves A and B G½ 7∕8 - 14 UNF
6030 6130 6136 6230 6236 6430 6530 6536 6630 -

Without compensator /check valve With check valve With check valve and LSA/B shuttle valve With compensator valve With damped compensator valve With compensator valve, LSA/B relief valve and LSA/B shuttle valve With damped compensator valve, LSA/B relief valve and LSA/B shuttle valve Weight kg [lb]

6100
6200 6206

6203 6208

6603
-

6233 6238

6633
-

0

3.1 [6.8]

3.0 [6.6]

0

c

0

PVPC, plugs
Description External pilot supply External pilot supply incl. check valve G½ 5400
5600

½ in - 20
— 5700

Weight kg [lb]
0.05 0.05 0.1 0.1

1-10 13

11 a 12

c

PVM, mechanical actuation
Alu

Description Standard Standard with base, without arm and button Standard without base, without arm and button Weight kg [lb]

Alu anodized with stop screws 157B3184 — 157B3186

Iron without stop screws 157B3161 — — 0.8 [1.8]
V310168.A

with stop screws 157B3171 157B3174 157B3173

without stop screws 157B3191 157B3194 157B3193

Angle
22,5°/37,5° 22,5°/37,5° —

b

0.4 [0.9]

* Without stop screws. **Anodized 157B3184

PVAS, assembly kit
Code no.
PVB’s PVB + PVPVM

0
8000 -

1
8001 8021

2
8002 8022

3
8003 8023

4
8004 8024

5
8005 8025

6
8006 8026

7
8007 8027

8
8008 8028

9
8009 8029

10
8010 8030

11
8061 8081

12
8062 8082

Weight kg [lb] 0.1[0.2] 0.15 [0.3] 0.25 [0.6] 0.30 [0.7] 0.40 [0.9] 0.45 [1.0] 0.50 [1.1] 0.60 [1.3] 0.65 [1.4] 0.70 [1.6] 0.80 [1.7] 0.85 [1.8] 0.9 [2.0]

72

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PVG 32 Proportional Valve Group Technical Information Module Selection Chart
PVP, pump side module
Description Without pilot supply for PVE for PVE with facilit. for PVPX 5000 5200 5100 5102 5300 5001 5201 5101 5301 5103 for PVE 5010 5210 5110 5310 5011 5211 5111 5311 for PVE and facilit. for PVPX 5012 5212 5112 5312 5013 5213 5113 5313 3 [6.6] With pilot supply for PVE and pilot oil pressure take-off 5180 5380 5181 5381 for PVH and pilot oil pressure take-off 5190 5390 5191 5391

Open centre

P = G 1/2, T = G 3/4 P = 7/8 in - 14, T = 1 1/16 in - 12 P = G 3/4, T = G 3/4 P = 1 1/16 in - 12, T = 1 1/16 in - 12 P = G 1/2 , T = G 3/4, P = 7/8 in - 14, T = 1 1/16 in - 12 P = G 3/4, T = G 3/4, P = 1 1/16 in - 12, T = 1 1/16 in - 12 kg [lb]

Closed centre Weight

0

0 0 1-10 13

c

PVPX, electrical LS pressure relief valves
Description/ Supply voltage Normally open Normally closed 12 V 24 V 12 V 24 V 26 V 12 V 24 V 26 V Code No. Code No. Hir. 157B4236 157B4981 157B4238 157B4982 157B4246 157B4983 157B4248 157B4984 157B4976 157B4256 157B4985 157B4258 157B4986 157B4260 157B4978 157B5601 Weight kg [lb]

0.3 [0.7]

11 a 12

Normally open with manual override Plug c

0.06 [.13]

End plate, PVS, PVSI
Description PVS, without connections PVS, with LX connection G 1/8 [3/8 -24 UNF] PVSI, without connections PVSI, with LX connections G 1/4 [1/2 -20 UNF] BSP 157B2000 157B2011 157B2014 157B2015 SAE 157B2020 157B2021 157B2004 157B2005 1.7 [3.6] 0.5 [1.1] Weight kg [lb]

b

V310168.A

PVLP, shock/and anti-cavitation valves
Code no.
Settings Weight bar
2032 2050 2063 2080 2100 2125 2140 2150 2160 2175 2190 2210 2230 2240 2250 2265 2280 2300 2320 2350 2380 2400 32 50 725 63 914 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350 380 400 1160 1450 1813 2031 2175 2320 2538 2755 3045 3335 3480 3625 3845 4061 4351 4641 5075 5511 5801 0.05 kg [0.17 lb]

[psi] 460

520L0344 • Rev HA • Nov 2011

73

PVG 32 Proportional Valve Group Technical Information Module Selection Chart
PVE, electrical actuation
Description
Hirsch PVEO, on-off PVEO-R, on/off PVEM, prop. medium – Standard PVEM, prop. medium – Float -> B 12 V 24 V 12 V 24 V 12 V 24 V 12 V 24 V 4216 4228 4217 4229 4116 4128 4416 4428 4032 4033 4332 4832 4833 Code No. AMP 4901 4902 4903 4904 4734 4735 4736 4737 4034 4035 4338 4036 4037 4834 4835 Deut. 4291 4292 4792 4796 4092 4093 4392 4096 4892 1.0 [2.2] 0.9 [2.0] 1.0 [2.2] 0.6 [1.3]
Weight

kg [lb]

0

0 0 1-10 13

c

PVEA, active fault mon. PVEA, passive fault mon. PVEA-DI, active fault mon. PVEA-DI, passive fault mon. PVEH active fault mon. PVEH passive fault mon.

0.9 [2.0]

11 a 12

PVEH float -> B, act. fault PVEH float -> A, act. fault PVEH- DI active fault mon. PVEH - DI passive fault mon.

c

PVES, active fault mon. PVES, passive fault mon.

PVPX, electrical LS pressure relief valves
Description Code No. Hirsch 157B0001 157B0009 157B0021 157B0004 157B0012 157B0024 Material Anodized no no yes n/a 0.2 [0.4] no yes n/a 0.9 [2.0] Weight kg 0.04 0.05 [lb] 0.09 0.1
Weight

kg [lb]

b

Cover for PVB

aluminium cast iron aluminium cast iron

PVMR (Frict. Detent)
V310168.A

no 0.1 [0.2] yes n/a 0.9 [2.0] no yes n/a 0.3 [0.6]

PVMF (Mech. float position) Hydraulic actuation PVH 9/16-18 UNF Hydraulic actuation PVH G1/4

157B0005 aluminium 157B0007 157B0010 157B0014 157B0008 157B0011 157B0016 aluminium iron aluminium iron

PVLA, anti-cavitation valve
Description Plug A or B Valve A or B Code No. 157B2002 157B2001

74

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Order Specification
Order Specification An order form for Sauer-Danfoss PVG 32 hydraulic valve is shown on the next page. The form can be obtained from the Sauer-Danfoss Sales Organization. Both the module selection chart on the previous pages and the order form are divided into fields 0, 1-10, 11, 12, 13, a, b, and c. Each module has its own field: 0: – Pump side module PVP – Plug for external pilot oil supply PVPC – Electrical LS unloading valve PVPX 1-10: Basic valves PVB 13: Main spool PVBS a: Mechanical actuator PVM (or PVE when option mounted) c: – Cover for mechanical actuation PVMD – Cover for hydraulic actuation PVH – Electrical actuators PVE (or PVM when option mounted) b: – Shock and suction valve PVLP – Suction valve PVLA 11: End plate PVS 12: Assembly kit PVAS Please state – Code numbers of all modules required – Required setting (P) for pump side module – Required setting of LSA/B pressure limiting valves, see pressure setting guidance below. Standard and option assembly The PVG 32 valve group is assembled the way the module selection chart shows if the code number for PVM is written in field a, and the code number for PVMD, PVE or PVH in field c. The valve group is assembled so that the mechanical actuator is mounted on the opposite end of the basic module, if the code number for PVM is written in field c of the order form and the code numbers for PVMD, PVE or PVH in field a. Reordering The space at the top right-hand corner of the form is for Sauer-Danfoss to fill in. The code number for the whole of the specified valve group (PVG No.) is entered here. In the event of a repeat order all you have to do is enter the number Sauer-Danfoss has given on the initial confirmation of order.

520L0344 • Rev HA • Nov 2011

75

PVG 32 Proportional Valve Group Technical Information Order Specification
Order Specification (continued) Pressure setting limits The maximum setting pressure for the pressure limiting valves LSA or LSB depends on the chosen pressure setting for shock valve PVLP. The maximum values recommended to avoid interaction can be read in the following table. The figures in the table have been calculated according to the following expressions: - PVLP ≤150 bar: LSA/B ≤ 0.8 × PPVLP - PVLP >150 bar: PPVLP - LSA/B ≥ 30 bar.

Max. pressure setting of LSA and LSB valves relative to PVLP shock valve
Setting pressure for PVL Max. setting pressure for LSA/B Min. setting pressure for LSA/B
bar [psi] bar [psi] bar [psi] 32 460 50 725 40 580 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350 914 1160 1450 1813 2031 2175 2320 2838 2755 3045 3335 3480 3625 3843 4061 4351 4641 5075 50 720 64 80 100 112 120 130 145 160 180 200 210 220 235 250 270 290 320

930 1160 1450 1625 1740 1885 2100 2320 2610 2900 3045 3190 3408 3625 3915 4205 4641 30 435

76

520L0344 • Rev HA • Nov 2011

PVG 32 Proportional Valve Group Technical Information Order Specification
Order Specification Forms
Subsidiary/Dealer Customer Application PVG No. Customer No. Revision No.

Specification Sheet

PVG 32

Function

A-Port

0

157B

157B bar 157B 157B bar LSB 157B bar LSB 157B bar LSB 157B bar LSB 157B bar LSB 157B bar LSB 157B bar LSB 157B bar LSB 157B bar LSB 157B bar LSB

B-Port

p=

a b a b a b a b a b a b a b a b a b a b
Remarks

157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B

1

157B LSA

13
bar

157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B

c b c b c b c b c b c b c b c b c b c b

2

157B LSA

13
bar

3

157B LSA

13
bar

4

157B LSA

13
bar

5

157B LSA

13
bar

6

157B LSA

13
bar

7

157B LSA

13
bar

8

157B LSA

13
bar

9

157B LSA

13
bar

10

157B LSA

13
bar

11 12

157B 157B

Filled in by

Date

PHYD-PVG32-3

Separate specification pads are available under the literature no. 520L0515.

520L0344 • Rev HA • Nov 2011

77

PVG 32 Proportional Valve Group Technical Information Order Specification
Order Specification Forms (continued)
Subsidiary/Dealer Customer Application PVG No. Customer No. Revision No.

SAE Specification Sheet

PVG 32

Function

A-Port

0

157B

157B psi 157B 157B psi LSB 157B psi LSB 157B psi LSB 157B psi LSB 157B psi LSB 157B psi LSB 157B psi LSB 157B psi LSB 157B psi LSB 157B psi LSB

B-Port

p=

a b a b a b a b a b a b a b a b a b a b
Remarks

157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B

1

157B LSA

13
psi

157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B 157B

c b c b c b c b c b c b c b c b c b c b

2

157B LSA

13
psi

3

157B LSA

13
psi

4

157B LSA

13
psi

5

157B LSA

13
psi

6

157B LSA

13
psi

7

157B LSA

13
psi

8

157B LSA

13
psi

9

157B LSA

13
psi

10

157B LSA

13
psi

11 12

157B 157B

Filled in by

Date

PHYD-PVG32-3

78

520L0344 • Rev HA • Nov 2011 520L0344 • Rev GE • Dec 2010

77

PVG 32 Proportional Valve Group Technical Information Notes
Notes

520L0344 • Rev HA • Nov 2011

79

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Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumünster Krokamp 35, D-24539 Neumünster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122

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Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585

520L0344 • Rev HA • Nov 2011

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