POTENTIAL FAIL URE MODE AND EFFECTS ANAL YSIS (DESIGN FMEA) X System Subsystem Component Model Years

POTENTIAL FAIL URE MODE AND EFFECTS ANAL YSIS (DESIGN FMEA) X System Subsystem Component Model Years
(s)/Vehicle(s) Core Team Chris Fox, Kerry Hinson 2008 XYZ Design Responsibility Dave Designer Key Date 6/27/2005 Page Prepared By FMEA Date (Orig.) Chris Fox 6/21/12 FMEA Number 05-XYZ
Action Results I t e m C L A S S
Part/ Part Number
Part Function
Failure Mode
Failure Effects
S E V
Causes/ Mechanisms of Failure
O C C
Current Design Controls
D E T
R P N
Recommended Actions
Responsibility & Target Completion Date
Actions Taken
S e v
O c c
D e t
R P N
Tool used for writing or drawing with a colored fluid, such as ink
Casing (Outer Tube)
Provides grip for writer
Casing designed too small
Won't fit in large hands comfortably, and could contribute to CTS.
6
Bad mating part (user's hand size) information
2
Print review system that includes evaluation of all mating parts, and possible clearance/interference issues by design team prior to release of print to toolmaker. Print review system that includes evaluation of all mating parts, and possible clearance/interference issues by design team prior to release of print to toolmaker.
4
48
Casing designed too large
Won't fit in small hands comfortably.
6
Bad mating part (user's hand size) information
2
4
48
Provides protection for mechanism and contents.
Ink reservoir will not actuate without binding.
Unable to move cartridge into point of operation without difficulty. Unable to move cartridge into point of operation
6
Internal cavity designed 2 too small
Tolerance stackup
4
48
Ink reservoir will not actuate, button mechanism pops off.
6
Internal cavity designed 2 too large
Tolerance stackup
4
48
Ink reservoir will not actuate, stylus larger than clearance hole.
Unable to move cartridge into point of operation
6
Hole designed too small. 2
Print review system that includes evaluation of all mating parts, and possible clearance/interference issues by design team prior to release of print to toolmaker.
4
48
Ink Reservoir
Stores ink until point of use.
Plastic material crossreacts with ink
Ink exhibits signs of contamination
6
Improper material selection.
2
Material Selection to reduce potential, and process controls
4
48
Leaks
Material failure - Cracks 6 or seepage.
2
Spray bar test, environmental testing.
4
48
Bent / Warped
6
2
FEA to determine material suitability
4
48
Ink reservoir will not actuate without binding.
6
Ink reservoir designed too large
2
Tolerance stackup
4
48
Cartridge profile incorrect
6
Bad mating part information
2
Tolerance stackup
4
48
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POTENTIAL FAIL URE MODE AND EFFECTS ANAL YSIS (DESIGN FMEA) X System Subsystem Component Model Years(s)/Vehicle(s) Core Team Chris Fox, Kerry Hinson 2008 XYZ Design Responsibility Dave Designer Key Date 6/27/2005 Page Prepared By FMEA Date (Orig.) Chris Fox 6/21/12 FMEA Number 05-XYZ
Part/ Part Number
Part Function
Failure Mode
Failure Effects
S E V
Causes/ Mechanisms of Failure
O C C
Current Design Controls
D E T
R P N
Recommended Actions
Actions Taken
S e v
O c c
D e t
R P N
Ink Stylus
Act as a cap to keep the ink from drying
Accidentally dry in the pen
Ink gums the whole thing 6 up and requires meticulous cleaning
Designed overclearance 2
Acts as a buffer between the material and the quick-drying ink inside the pen
4
48
Lets ink flow out of the pen at a Flow unevenly controlled rate
Flow unevenly
6
Designed overclearance 2
Small rotating ball made of brass, steel or tungsten carbide to disperse ink
4
48
Clogged / Bound ballpoint
Flow unevenly
6
Clogged / Bound ballpoint
2
Reliability testing
4
48
Ballpoint Oversized
Flow unevenly
6
Ballpoint Oversized
2
Pre-production validation
4
48
Ballpoint Undersized
Flow unevenly
6
Ballpoint Undersized
2
Pre-production validation
4
48
Contamination / Corrosion
Flow unevenly
6
2
Reliability testing
4
48
Bent / Warped
Flow unevenly
6
Bent / Warped
2
Material Selection to reduce potential, and process controls
4
48
Ink
Viscosity too thin
6
Wrong ingredient(s) for application
2
Materials Testing
4
48
Viscosity too thick
6
2
Materials Testing
4
48
Ingredient: Vehicle
Acts as fluid to transport pigmentsand coloring
Wrong formulation for writing substrate
Slow to dry
6
2
Pre-production validation, reliability testing
4
48
Ingredient: Coloring
Makes writing darker and clearer.
Color Missing
6
2
4
48
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POTENTIAL FAIL URE MODE AND EFFECTS ANAL YSIS (DESIGN FMEA) X System Subsystem Component Model Years(s)/Vehicle(s) Core Team Chris Fox, Kerry Hinson 2008 XYZ Design Responsibility Dave Designer Key Date 6/27/2005 Page Prepared By FMEA Date (Orig.) Chris Fox 6/21/12 FMEA Number 05-XYZ
Part/ Part Number
Part Function
Failure Mode Color Wrong
Failure Effects
S E V 6
O Causes/ Mechanisms C of Failure Current Design Controls C Wrong ingredient(s) for 2 Pre-production validation, reliability testing application
D R E P T N 4 48
Recommended Actions
Actions Taken
S e v
O c c
D e t
R P N
Ingredient: Additive
Stabilize and provide additional desirable characteristics.
6
2
4
48
Button Mechanism
Protects user and contents when not in use
Button stays in down position.
Ink leaks when not in use.
6
Spring failure / defective 2
4
48
6
Cam failure / defective
2
4
48
6
2
Reliability testing
4
48
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POTENTIAL FAIL URE MODE AND EFFECTS ANAL YSIS (DESIGN FMEA) X System Subsystem Component Model Years

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