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Shell and Tube Heat Exhanger Analysis (Example 5.

3)
Inner Pipe Calculations
Flow Characteristics
Inlet Temperature
Outlet Temperature
Mean Temperature

Hot Fluid

Tin =
Tout =
Tmean =

30.00
25.28
300.79

Outer Pipe Calculations

C
C
K

Fluid

m=
mCp =
Q=

Internal Flow
Inside Diameter
Outside Diameter
Flow Area
Hydraulic Diameter
Heat Transfer Surface Area
Pipe Conductivity
Fluid Velocity

di =
do =
Ac =
Dh =
As =
kw =
V=

Calculations
Reynolds Number
Loss Coefficient
Friction Factor
Nusselt Number
Heat Transfer Coefficient
Pressure Drop

Re =
K=
f=
Nu =
h=
DP =

Heat Exchanger Parameters


Log Mean Temperature Difference
Mimimum Fluid
Cr=Cmin/Cmax
Q max
Overall Heat Transfer Coefficient
Effectiveness
Number of Transfer Units
Required Transfer Coefficient
Heat Transfer
Length
Number of Tubes

Tin =
Tout =
Tmean =

20.00
21.95
294.12

C
C
K

Fluid
k =
Cp =
m =
r =
Pr =

Mass Flow Rate


Capacity
Heat Transfer

Flow Characteristics
Inlet Temperature
Outlet Temperature
Mean Temperature

Cold Fluid

DTLMTD =
Cmin =
Cr =
Qmax =
UA =
e=
NTU =
UA =
Q=
L=
N=

0.62
4071.26
0.000818
995.87
5.41

25.000 kg/s
101781.4 W/K
480566 W

0.0160
0.0190
0.0002
0.0160
0.2011
400.0
0.832

m
m
m2
m
m2
W/mK
m/s

16206.85
N/A
0.00690
108.23
4167.53 W/m2K
2381.75 Pa

6.57
101781
0.41
1017814
73236
0.47
0.72
73212
480855
4.0000
150.0

k =
Cp =
m =
r =
Pr =

W/mK
J/(kg K)
Pa s
kg/m3

C
W/K
W
W/K

W/K
W
m

Mass Flow Rate


Capacity
Heat Transfer

m=
mCp =
Q=

External Flow
Inside Diameter
Outside Diameter
Flow Area
Hydraulic Diameter
Heat Transfer Surface Area
Pipe Conductivity
Fluid Velocity

di =
do =
Ac =
Dh =
As =
kw =
V=

Calculations
Reynolds Number
Loss Coefficient
Friction Factor
Nusselt Number
Heat Transfer Coefficient
Pressure Drop

Re =
K=
f=
Nu =
h=
DP =

0.43
3289.48
0.003763
1055.57
29.02

W/mK
J/(kg K)
Pa s
kg/m3

75.000 kg/s
246711.2 W/K
480566 W

0.0160
0.0190
N/A
N/A
0.2388
400.0
N/A

m
m
m2
m
m2
W/mK
m/s

N/A
N/A
N/A
N/A
5000.00 W/m2K
N/A Pa

Fluid
none
Engine Oil 5w30
Transmission Oil (Type-F)
Diesel Fuel
Kerosene
Marlotherm S
Water
Ethylene Glycol
Air
Freon 114
CO2
Gasoline
Ethylene Glycol 30%
Ethylene Glycol 50%
Transmission Oil (Type-H)
Transmission Oil (Type-B)
Exxon 2389 (jet engine oil)
7
14
Fluid
none
Engine Oil 5w30
Transmission Oil (Type-F)
Diesel Fuel
Kerosene
Marlotherm S
Water
Ethylene Glycol
Air
Freon 114
CO2
Gasoline
Ethylene Glycol 30%
Ethylene Glycol 50%
Transmission Oil (Type-H)
Transmission Oil (Type-B)
Exxon 2389 (jet engine oil)
16

k (W/mK)
0.143670634
0.130613406
0.136697381
0.169821978
0.130329641
0.616099732
0.252482276
0.026352796
0.063525111
0.016808629
0.184882392
0.488217285
0.432136483
0.130613406
0.130613406
0.148315005
k (W/mK)
0.144317527
0.131173728
0.137196357
0.170443567
0.131088411
0.606248765
0.250315229
0.025836574
0.065255076
0.01629855
0.185626288
0.484140315
0.42652834
0.131173728
0.131173728
0.148936525

Cp (J/kgK)
1915.058821
1914.949908
1931.314658
2010.226265
1596.471712
4071.255116
2420.313994
1007.035909
1017.697158
853.1505948
2075.450208
3738.213023
3303.053591
1914.949908
1914.949908
1814.719664

Cp (J/kgK)
1887.477386
1890.525334
1931.314658
1979.990958
1571.569213
4075.597451
2390.794762
1006.89727
1001.877777
846.1393378
2045.13466
3717.203655
3289.483001
1890.525334
1890.525334
1790.107127

m (kg/ms)

r (kg/m3)

0.077815116
0.082542895
0.002267104
0.002267104
0.03293578
0.000818352
0.015469617
1.85346E-05
0.000355277
1.4943E-05
0.000615022
0.001730239
0.003131822
0.067552209
0.058412184
0.016893814

882.7276
859.8899
836.3527
875.3336
1023.222
995.8688
1110.284
1.15749
1487.243
1.761526
747.3731
1033.609
1051.74
859.8899
859.8899
963.485

m (kg/ms)

r (kg/m3)

0.098633319
0.13912415
0.002645211
0.002645211
0.053017908
0.000954425
0.020419655
1.82102E-05
0.000384636
1.46609E-05
0.000665742
0.002102423
0.003762922
0.098923444
0.082388892
0.022182967

886.6028
864.42
841.0135
879.6567
1027.955
997.5666
1114.946
1.184281
1503.877
1.801941
754.4499
1037.12
1055.569
864.42
864.42
967.9984

Pr
1037.237191
1210.178285
32.03054518
26.83629368
403.4465282
5.407760515
148.2929058
0.708274648
5.691673328
0.758458559
6.904108964
13.24820489
23.93821595
990.3967742
856.3930011
206.7055624

Pr
1289.989941
2005.109822
37.2366643
30.72860943
635.6115752
6.416262709
195.0308981
0.709684948
5.905407492
0.761122058
7.334806089
16.14229015
29.02050258
1425.722057
1187.419844
266.6228929

T
300.7892

T
294.1239