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ML-2240 & ML-2245 & ML-1640 Series training February 2008

Agenda
1. 2. 3. 4. 5. Overview Block & Connection Diagram Schematic Key concept Cover Open Sensing Q&A

. Introduction
1-1. Overview(ML2240 & ML-2245)
SMPS Main Board

Waste Sensor (Only ML-2245) HVPS

. Introduction
1-2. Overview(ML1640)
SMPS Main Board

HVPS

. Introduction
2. Block & Connection Diagram of ML-2240 & 2245

. Introduction
2-2. Block Diagram of ML-1640

. Introduction
3. Schematic - Key Concepts 3-1. Main PBA 1(ML-2240&2245)

Main Clock and SSCG

SSCG means Spread Spectrum Clock Generator Apply SSCG(Spread Spectrum Clock Generator) on the Main Clock. Main Clock frequency is 12MHz and Video Clock is 14.75MHz. CPU makes video clock using internal PLL block. It doesnt need extra Oscillator for video clock.

. Introduction
3-1. Main PBA 2(ML-2240&2245)

CPU Jupiter4e
Jupiter4e is developed using ARM940T 32Bit RISC embedded processor core. 1.8V internal, 3.3V external(I/O boundary) Voltage used. Image processor included(GDI only). On-Chip clock genarator with internal PLL. Operating frequency is 75MHz ( converting 10MHz main clock to 75MHz operating clock using internal PLL ) It has Built in Flash Memory : 4MBits (128Kx32bits) 4Mbit is 0.5MByte. It is small capacity. So we can not store many function in it.

. Introduction
3-1. Main PBA 3(ML-2240&2245)

SDRAM 8MB * 1ea


SDRAM(Max operating frequency : 133MHz) used and SDRAM has 8MByte memory capacity. SDRAM operates 75MHz which is the same as CPUs operating frequency. F/W program code had been stored in the Built-in Flash Memory when Main PBA assembled , and the program code can be upgraded by user. When upgrading F/W, never turn off the power until completing upgrade process. If user turn off the power while upgrading F/W, the program code will be conflicted and the machine will not work. If above situation occurs, replace the Main PBA. After downloading, set automatically conduct power off/on.

. Introduction
3-1. Main PBA 4(ML-2240&2245)

EEPROM
CS SK DO DI ORG VCC GND Chip Select Input Serial Clock Serial Data Output Serial Data Input Organization Select Supply Voltage Ground ML-2240 has EEPROM in order to store environmental data, total page count data, dot counter data, etc M93C66(4Kbit) EEPROM device is used. Read/Write operation is activated when the machine states go idle. While printing, Copying, scanning, EEPROM read/write operation not activated. Because of above reason, if user turn the power off right after printed page exit, there is no time for writing newer data that results dot count and page count data not updated.

. Introduction
3-1. Main PBA 5(ML-2240&2245)

Main Motor Control (BLDC)


ML-2240 drives the engine motor using BLDC Motor. BLDC Motor includes the motor driver IC and extra circuits for driving the engine motor. The main board controls only 3 signals (ex. Enable , Ready , CLK)

. Introduction
3-1. Main PBA 6(ML-2240&2245)

Fuser Control

ML-2240 has one heat lamp. Main controller has a signal to control the lamp.

. Introduction
3-1. Main PBA 7(ML-2240&2245)

USB 1.1 (Compatible with USB2.0)

ML-2240 uses internal USB1.1 in Jupiter4e. USB2.0 full speed supported.

. Introduction
3-1. Main PBA 8(Only ML-2245)

Toner Waste-Sensor
ML-2245 uses Waste sensor PBA to sense remaing Toner. Developer Unit of ML-2245 is separated into Toner cartridge and Imaging Unit. (Developer Unit of ML-2245 & ML-1640 is not separated.) So remaining toner of Toner cartridge must be sensed.

. Introduction
3-2. Main PBA 1(ML-1640)

Main Clock and SSCG


SSCG means Spread Spectrum Clock Generator Apply SSCG(Spread Spectrum Clock Generator) on the Main Clock. Main Clock frequency is 12MHz and Video Clock is 20.75MHz. CPU makes video clock using internal PLL block. It doesnt need extra Oscillator for video clock. The SSCG of the main clock has +/-0.6% spread spectrum in order to reduce EMI. The SSCG of the video clock part has no spread because of image quality, but still effective for reducing EMI.

. Introduction
3-2. Main PBA 2(ML-1640)

CPU Jupiter4e
Jupiter4e is developed using ARM940T 32Bit RISC embedded processor core. 1.8V internal, 3.3V external(I/O boundary) Voltage used. Image processor included(GDI only). On-Chip clock genarator with internal PLL. Operating frequency is 75MHz ( converting 10MHz main clock to 75MHz operating clock using internal PLL ) It has Built in Flash Memory : 4MBits (128Kx32bits) 4Mbit is 0.5MByte. It is small capacity. So we can not store many function in it.

. Introduction
3-2. Main PBA 3(ML-1640)

SDRAM 8MB * 1ea


SDRAM(Max operating frequency : 133MHz) used and SDRAM has 8MByte memory capacity. SDRAM operates 75MHz which is the same as CPUs operating frequency. F/W program code had been stored in the Built-in Flash Memory when Main PBA assembled , and the program code can be upgraded by user. When upgrading F/W, never turn off the power until completing upgrade process. If user turn off the power while upgrading F/W, the program code will be conflicted and the machine will not work. If above situation occurs, replace the Main PBA. After downloading, set automatically conduct power off/on.

. Introduction
3-2. Main PBA 4(ML-1640)

EEPROM
CS SK DO DI ORG VCC GND Chip Select Input Serial Clock Serial Data Output Serial Data Input Organization Select Supply Voltage Ground ML-1640 has EEPROM in order to store environmental data, total page count data, dot counter data, etc M93C66(4Kbit) EEPROM device is used. Read/Write operation is activated when the machine states go idle. While printing, Copying, scanning, EEPROM read/write operation not activated. Because of above reason, if user turn the power off right after printed page exit, there is no time for writing newer data that results dot count and page count data not updated.

. Introduction
3-2. Main PBA 5(ML-1640)

Main Motor Control (A3983)


ML-1640 drives the engine motor using Stepping motor unlike ML-2240. A3983 is a stepping motor driver IC. A3983 has the ability control the output current which gives the smoothing action to the motor in the starting period. But main motor can be driven forward only full-step resolution in ML-1640.

. Introduction
3-2. Main PBA 6(ML-1640)

Fuser Control

ML-2240 has one heat lamp. Main controller has a signal to control the lamp.

. Introduction
3-2. Main PBA 7(ML-1640)

USB 1.1 (Compatible with USB2.0)

ML-1640 uses internal USB1.1 in Jupiter4e. USB2.0 full speed supported.

II. Summary of Product


3-3. SMPS PBA
ML-2240/2245
Heat Lamp Connector Rear Cover Open S/W
The output current of 5V and 24V is - 5V : 0.7A - 24V : 1.5A (in ML-1640) 2.0A (in ML-2240,2245) On the SMPS board, Paper feed sensor exists. The capacity of one heat lamp is 600W in ML-1640 & 750W in ML-2240,2245.

Main <-> SMPS Connector

ML-1640
Paper Feed Sensor

AC Input Socket

II. Summary of Product


3-4. HVPS PBA
LEDs & tact switch
OPC MHV SUP DEV -100V -1300V -550V -350V +1,300V -1,000V

Front Cover Open S/W

THV

Main <-> HVPS Connector


HVPS board supply high voltage for developing Process. High Voltage controlled by PWM signal from CPU. LEDs & tact switch exists on HVPS instead of OPE PBA.

II. Summary of Product


4. Cover Open Sensing
Two cover open switches are near front cover & rear cover. If two switches open, 24VS2 for DC fan, main motor, polygon motor part of LSU and high voltage of HVPS and 5VS for LSU are cut off. And Online/Error LED emits Red light. Cut off mechanism is like below.
Digital Switch

HVPS

Near front cover

Cover Open Switch

5V 5VS

24VS2

24VS2

24VS1

Near rear cover

Cover Open Switch

24VS1

24VS1 5V

24V

Main PBA

SMPS

II. Summary of Product


5-1. UI
Embody UI using RED LED & 3 color LED.

3 color LED RED LED Cancel KEY

II. Summary of Product


5-2. UI State Diplay
ML-1640 & ML-2240 UI is same. ML-2245 UI is diferrent from ML-1640 & ML-2240 UI. Because Developer Unit of ML-2245 is separated into Toner cartridge & Imaging Unit.

Thank you The END