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SUBMITTED TO: Miss. Monika Surana Miss. Anshu Toshniwal

SUBMITTED BY : Ronik Jain(EC/09/122) Sajal Garg(EC/09/43) Sourabh Sagar(EC/09/109) Tanya(EC/09/17)

 Description of model.  Technologies used.CONTENTS 2  Introduction.  Pictorial model.  References .  Advantages  Future modifications.  Components required.  Drawbacks.  Working: Mechanism of each and every system.

 Process starts with mashed potato filling inside the pani puri and ending with water filling into it. .  The output of the process is very hygienic.Introduction: 3  It is a fully automatic machine entirely controlled with microcontroller and PLC.  This operation is just like today’s world vendor machine.

control (a.) One or both of the pulleys are powered. control For reading the customer’s token to start the machine. .Technologies used : 4  Conveyer belt control (a.  R. (b.) An hard real time system. .L.  P.) A digital computer used for automation of electromechanical processes. moving the belt and the material on the belt forward.) A conveyor belt consists of two or more pulleys with a continuous loop of material ( the conveyor belt) that rotates about them.C.F. (b.

) A computer system that controls and monitors the entire functioning.  Database. . (b.  AutoCAD This computer software is used for designing the base of the machine. 5  SCADA control (a.for the display purpose of what customer has ordered.) This generally refers to control system.Continued… .  Microcontroller.for keeping the record of the total sell by the machine and the total amount of the sell.

5. 3. The check point for the pani puri if it is damaged whilind puncturing it. The pani puri inlet point. 4. . Last part is water filling in it according to the customer's taste/demand. The automatic potato filing in the pani puri in fixed quantity. The holing mechanism use to puncture the pani puri. 2.Description of the model machine: 6 Here the pani puri machine is broadly divided into 5 major sub parts: 1.

Pictorial model of Pani Puri Machine: Pani Puri inlet D R I V E Mashed potato Filler Puncturing Knob A B C 7 Water Tanks V a l v e s Controlled Lids Conveyer Belt Pointed Knob Rotating Disc Compressor Conveyer Transfer lever Sensors (Capacitive/proximity) .

WORKING:8 Customer has to purchase the token according to his wish from the counter there.e. a hole mechanism is there to create hole in the pani patasha through a geared mechanism for filling in the material in it. Now. Further it goes to the potato mixture filling through a pneumatic pressure cylinder. Now. he/she has to insert that token in the machine at his/her respective counter to take the product. . As the token is inserted in the machine the m/c came to know where the customer is and the quantity that he/she wants of pani puri. its spicy water. Here the beauty of the machine is the that the customer has the option to select the taste of the water to be filled in the pani puri for each of the piece that he receives at the time of inserting the token. After it the m/c starts and the pani patasha comes on the moving conveyer one by one and passes to the further level. Now it passes to the individual customers belt and with a time delay it is passed to the customer by filling it with the most important and tasty thing of pani puri i.

PLC Used:9 Input extension card (1762 IF8) Allen Bradely Micrologix1100 (1763 L16BBB) Output extension card (1762 OW8) .

 Food grade material for conveyer. . holing and for filling the mash potato.  Heavy torque motors : 3 such motors for the lid control.Components required : 10  PLC : 1 PLC Micrologix 1100( Allen Bradley)  Sensors : 8 sensors( capacitive/ proximity)  Switches : 3 limit switches (sensors type)  Motors : 6 motors for the conveyer system.

 Solenoid valves : 2 solenoid valves for the air pressure control.Continued… 11  Water tanks for storage. .  Pneumatic cylinder /vibrators for the mashed potato filling machine.  Air compressor : 1 such item  SMPS: one in number  Extra extended cards for more input output with Micrologix 1100.  Valves : 10 valves for the water control.

Drawbacks : 12  Detection in the case of breakage of pani puri.  Water spreading over the entire belt due to water filling. .  Initial cost of the system is high.

Advantages : 13  Simple and fast mechanism  User friendly control  Hygienic process  Manpower less required. .

 Manufacturing of the pani puri can also be made automatic.  Touch screen HMI’s can be provided at the customers panel. token can be replaced by directly inserting the cash into the machine like the vendor machine. .Futures Modifications: 14  This R.F.

pgc.M Shah Sir – Director administration and finance.References : 15  Mr.electrosysytematics.K.  Mr. Sugreev Choudhary – Electrical and Electronics department   .  www.electronics-lab.

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