KSB Gate,Globe & Check Valves

KSB Group-Valves Division-History
Acquisition of IVC (BRA) Oil and Gas Valves
Acquisition of PSA Gate valves Acquisition of AMRI Butterfly valves Establishment of SISTO Diaphragm valves

2005 2009

2002 2004 1989 1997
Acquisition of MIL Control valves Aquisition of WADA Japan Cryogenic Valves Start of manufacturing Butterfly-valves in China

1871

1948

1987
Start of manufacturing ANSI-valves in India

Establishment of KSB, Manufacturing of Globe-, Gate valves and Steam traps

Decades of demonstrated track record in design, manufacturing, testing and shipping of valves to various Power Plants KSB Valves for Power Plants / Picha worldwide. 1

KSB SICCA Valves

Forged Valves Range
Bolted Bonnet Forged Valves in Pressure Class 800
Valve Type Gate Globe Check Body Material A 105 A 105 A 105 Sizes 1/2“ to 2“ 1/2“ to 2“ 1/2“ to 2“ Trim Nos. 1, 8, 5 8, 5 8, 5 Ends SW / SCR SW / SCR SW / SCR

Welded Bonnet Forged Valves in Pressure Class 1500 and 2500
Valve Type Gate Body Material A 105, F22 Sizes 1/2“ to 2“ Trim Nos. 8, 5 Ends SW

Globe
Check

A 105, F22
A 105, F22

1/2“ to 2“
1/2“ to 2“

8, 5
8, 5

SW
SW
2 KSB Valves for Power Plants / Picha

5 Ends FL / BW FL / BW FL / BW Valve Type Gate. WC9 WCB. WC6. WC6. WC6. 5 FL / BW 3 KSB Valves for Power Plants / Picha . WC9 14“ to 16“ 1. 1. WC9 Sizes 14“ to 24“ Trim Nos. WC9 Sizes 2“ to 12“ 2“ to 10“ 2“ to 12“ Trim Nos.KSB SICCA Valves Bolted Bonnet Cast Valves Range Bolted Bonnet Cast Valves in Pressure Class 150 to 600 Valve Type Gate Globe Check Body Material WCB. WC6. WC9 WCB. 5 1. 8. 1. 8. WC6.Check 300 Class Body Material WCB. 8. 8. 5 Ends FL / BW WCB. 8. 5 1.Check 150 Class Gate.

WC6.C12A WCB.C12A Sizes 2“ to 12“ 2“ to 10“ 2“ to 12“ 2“ to 24“ 2“ to 6“ 2“ to 24“ 2“ to 24“ 2“ to 6“ 2“ to 24“ Trim Nos.C12A WCB. C12A WCB. WC6.C12A WCB. WC6. WC6. WC6. WC9. 5 5 5 5 5 5 5 5 5 Ends BW BW BW BW BW BW BW BW BW Contact P&A Valves at Coimbatore for all valves with size above 12” and class above 900 for price/delivery 4 KSB Valves for Power Plants / Picha . WC6. WC9. WC9.C12A WCB.C12A WCB. WC9. WC9. WC9.KSB SICCA Gate. WC6.C12A WCB. WC6. WC9.C12A WCB. WC9. WC6.Globe & Check Valves Range of Pressure Seal Valves Pressure Class 900 900 900 1500 1500 1500 2500 2500 2500 Valve Type Gate Globe Check Gate Globe Check Gate Globe Check Body Material WCB. WC9.

FLOWSERVE(USA. M/S.AUSTRIA & SINGAPORE).FRANCE. HARIHAR ALLOY CASTING LTD. VALVOSIDER (ITALY. ISO 9001-2008. HORA (GER). 5 KSB Valves for Power Plants / Picha . Foundries in India are supplying to leading valve makers in the world. FRANKLIN VALVES & SUPPLY (USA). PDIL.KOSO FLUID CONTROL PVT.PED.SICCA Gate. ISO 9001. .JAPAN)MOKWELD VALVES (NETHERLAND). PED.ASTORM. ISO 9001 / W0 / PED M/S.W.ITALY. LTD COIMBATORE 2400 IBR. IBR. PED M/S.HENDERSHOT (USA) GENERAL ELECTRIC CO(USA).MADURAI 4200 LLOYDS.-TRICHY 2400 DRESSER VALVE (USA..WM. DRESSER VALVE (USA). DRESSER(FRANCE & JAPAN). W0-TRD-100 NPC.CALICUT 4800 IBR. EIL. W0-TRD-100 NPC. -COIMBATORE HORA .COIMBATORE 1200 PDIL. References-worldwide M/S. ISO 9001-2008.TEREX GmbH GERMANY.PED.MEYER(USA) CAMEROON (USA).PETROFAC..STATOIL. PEEKAY STEELS .CAMERON VALVES(USA). ARUNA ALLOYS STEELS . VEEYES ALLOYS (P) LTD. VEEYES FOUNDRY (P) LTD.NORSOK IBR. PED. M/S. EIL. CCI (USA & KOREA). EIL.a in Tonnes 2160 PDIL. W0-TRD-100 NPC.Globe & Check Valves Supplier Profile-Castings Name of Foundry Capacity p.. TYCO (ITALY) VALVE WORKS (USA). EIL.GERMANY M/S. HORA (GERMANY) KOSO (JAPAN) Approval IBR. ISO 9001-2008.NORSOK. ISO 9001-2008. IBR.

CHENNAI /BANGALORE ( WATER TIGHT. FLAME PROOF . EIL. K300.MEXICO & BRAZIL VALCO ELECTRICAL .Globe & Check Valves Supplier Profile-Forgings & Actuators Forgings Name of the Forge Shop M. SA60. MERITAR(NORTH AMERICA. SA25. ISO 9001-2008. ISO 9000 IBR.GERMANY Actuators AUMA . NPC. ISO 9000.CHENNAI Capacity p. INCHING & MODULATING APPLICATIONS IN AUMA NORM. AUMA SEMI-PAC & E-PAC VERSIONS ) .M.FRANCE LISGA AG .FOR ON/OFF.MYSORE UNITY FORGINGS . K60.SA3 . FORGINGS. SA12. SA50. SINGAPORE & FRANCE) REMI ELECTRICALS INC . SA6.BANGALORE ( WATER TIGHT. CHENNAI LGB FORGE .a in Tonne 3000 2500 3600 Approval IBR.FOR ON/OFF. FLAME PROOF . LEMFORD (GERMANY).SICCA Gate. K150. SA100 ) ROTORK .K30. SA30. K1000 ) - - 6 KSB Valves for Power Plants / Picha . SYNCHROPAC & IQ RANGE ) .CANADA. SA15. LLOYDS IBR. INCHING & MODULATING APPLICATIONS IN SYNCHROSET. K600. References-Worldwide VELAN .

Superior Burnished stem finish -0. suitable Buffering Layer wherever required Compression Controlled Spiral wound Gaskets for Bolted Bonnet valves.2 Ra.6 mm.Globe & Check Valves Product features In order to realize this KSB SICCA® valves are provided with superior features in the following areas: Stellite 6 Hard facing by PTA process. 7 KSB Valves for Power Plants / Picha .KSB SICCA Gate.6 gm/cc and Chloride content less than 50 ppm. Density of Graphite -1. Top and Bottom Gland packing braided with inconel wire reinforcement. World class Burg Mann or equivalent make Gaskets. Permanently elastic behavior. Stellite Deposit Thickness is 2.1 mm and exceeds Code requirement* of 1.

Globe & Check Valves Pressure Seal Gate Valve Lock nut for stroke limitation Stem nut with thrust bearing enables Retrofitting of Actuators at site Segmental rings Gasket – Graphite Bonnet – Special class as per ASME B 16.34 Burnished Stem 13 % Cr.WC6.KSB SICCA Gate. Class 900. 1500. 2500 Size range 2” .Testing API 598 8 KSB Valves for Power Plants / Picha Double Disc arrangement Self aligning Disc Seats St6 (HF) .24” Material: WCB. WCC.34.WC9.34 ANSI Pr.C12A Trim: 5 Design Standard ASME B 16. Steel (hardened) Two piece gland self aligning Graphite pack rings top and bottom rings of braided Graphite Seat ring – ST6 (HF) Seal welded to body Body – Special class to ASME B 16.

KSB SICCA Gate.Globe & Check Valves User Friendly Double Disc in Pressure Seal Gate Seal welded seats Stem with head for the back seat to relief the stuffing box Seat Stellite 6 (St6) Self aligning double disc Stellite 6 (St6) Body 9 KSB Valves for Power Plants / Picha .

Globe & Check Valves Pressure Seal arrangement Thrust ring Spacer ring Gasket – Graphite Body Bonnet 10 KSB Valves for Power Plants / Picha .KSB SICCA Gate.

KSB SICCA Gate. Type `E’ or `B’ after removing handwheel.Globe & Check Valves Yoke Design Suitable for retrofitting actuators/gears at Site Key Yoke Head to ISO 5210 Yoke head for Retrofitting of Actuator at site Stem nut Stem Mount Actuator with non-thrust base. 11 KSB Valves for Power Plants / Picha .

Globe & Check Valves The need for Pressure Releiving arrangement in Pressure Seal Gate  Pressure seal bonnet gate valves.The same water proportion will lead to a pressure of 450 bar in the valve at a temperature of 275°C regardless of the pressure in the piping. in particular. This results in: excessive stress on either the valve body. The level of pressure increase depends on the temperature and the proportion of water inside the body.A proportion of water of 80 % inside the body will lead to a pressure of 100 bar at a temperature of 250°C.  The trapped fluid may heat up as a result of temperature increases in the gate valve or piping.KSB SICCA Gate. Pressure [bar] Temperature [°C] Trapped fluid in a closed gate valve 12 KSB Valves for Power Plants / Picha .  Example: . leading to thermal expansion and a rise in pressure inside the valve body. graphite gaskets or seat/disc interface. . may be subject to impermissible pressure increase when fluids are trapped in the body (red sections in the drawing).

or require to provide . Where such a condition is possible. The Valve becomes Uni-Directional.. or testing fluids accumulates in the center cavity of a closed valve.3.3.34 Cl 2. the retained liquid may be heated during warm-up of the system. or operation procedure to ensure that the pressure in the valve will not exceed that allowed by this standard for attained temperature.e. “…. KSB has standardized on a default design in the absence of customer specification by way of a drilled hole on the disc. 13 KSB Valves for Power Plants / Picha .34 Cl 2. would increase the PRESSURE at the cavity. i. very much higher than what is allowed as per standard. An example is a piping system in which liquid from the condensing. However KSB advises the user to select a suitable pressure relieving option. on subsequent start-up & rise in temp.3 – Fluid Thermal Expansion. upon certain conditions. cleaning.Globe & Check Valves Pressure Releif Arrangement-What ASME Says ? ASME B 16. it is the responsibility of the user to provide. which relieves the pressure on the upstream side. Such accumulation may result from leakage past the upstream seat of the valve. installation. which. A certain circumstance in which the center cavity is filled or partially filled with liquid and subjected to an increase in temperature can result in an excessive buildup of pressure in the center cavity that may lead to pressure boundary failure. the valve is not relieved of the liquid by partial opening of the valve or by some other method. means in design. If during subsequent start-up. fluid can get accumulated in the center cavity. ASME B 16.3 cautions Users of the potential hazard due fluid entrapment in the center cavity of double seated valves.KSB SICCA Gate..

Arrow Plate on Body 14 KSB Valves for Power Plants / Picha . shall be provided only on specific request.KSB SICCA Gate.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Options / Implication External Pipe Connecting Bonnet cavity – at “K” side. In the absence of any requirement being spelt out. : PR-01 Safety Pr. SEALING SIDE HP SIDE NOTE: PR-01. PR-03 will be KSB’s default Option. Execution Ref. Relief pipe connecting upstream Valve is unidirectional.Valve Unidirectional. In Closed Position. Installation – Where upstream side of flow is the High pressure side. High Pressure side shall be the upstream side.

provided only on specific request. Installation – Where downstream side of flow is the High pressure side. Relief Pipe connecting downstream Valve is unidirectional. NOTE: PR-02. SEALING SIDE HP SIDE Arrow Plate on Body 15 KSB Valves for Power Plants / Picha .KSB SICCA Gate. In Closed Position. In the absence of any requirement being spelt out.Valve Unidirectional.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Options / Implication External Pipe connecting Bonnet cavity – at “B” side. High Pressure side shall be Down Stream side. : PR-02 Safety Pr. PR-03 is KSB’s default option. Execution Ref.

In Closed Position. Valve – Unidirectional. Relief Arrangement – Pr. Relief Hole through Disc Valve is unidirectional. Execution Ref. PR-03 will be KSB’s default option SEALING SIDE Arrow Plate on Body 16 KSB Valves for Power Plants / Picha . shall be provided as a standard feature.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Options / Implication Internal Pr. in the absence of any requirement being spelt out.Relief Hole on Disc at “K” side. High Pressure side shall be Up Stream Side. : PR-03 Safety Pr.KSB SICCA Gate. Installation – Where upstream side of flow is the High pressure side. NOTE: PR-03.

: PR-04 Safety Pr. In Closed Position. provided only on specific request. In the absence of any requirement being spelt out. Relief Hole through Disc Valve is unidirectional. High Pressure side shall be Down Stream Side NOTE: PR-04. Execution Ref. Arrow Plate on Body 17 KSB Valves for Power Plants / Picha .KSB SICCA Gate. PR-03 is KSB’s default option. Installation – Where downstream side of flow is the High pressure side.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Options / Implication Internal Pr. Relief Arrangement – Pr.Relief Hole on Disc at “B” side Valve – Unidirectional.

Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Options / Implication External Pr.KSB SICCA Gate. In the absence of any requirement being spelt out. PR-03 is KSB’s default option SEALING SIDE Arrow Plate on Body 18 KSB Valves for Power Plants / Picha . : PR-05 Safety Pr. For Hydro test with Up Stream Side Seat as pressure boundary. shall be provided only on specific request. NOTE: PR-05. Relief pipe with interconnection Valve – at “K” side. inter-connection valve to be closed. Installation – Where upstream side of flow is the High pressure side. High Pressure side shall be Up Stream Side.Valve Unidirectional. Execution Ref. In Closed Position. Relief pipe with interconnecting valve at Up Stream Valve is unidirectional.

Valve Unidirectional. For Hydro test with Down Stream Side Seat as pressure boundary. NOTE: PR-06. PR-003 is KSB’s default option Arrow Plate on Body 19 KSB Valves for Power Plants / Picha . Relief pipe with interconnecting valve at Down Stream. In the absence of any requirement being spelt out. Installation – Where downstream side of flow is the High pressure side.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Options / Implication External Pr.KSB SICCA Gate. provided only on specific request. In Closed Position. High Pressure side shall be Down Stream Side. Relief pipe with interconnection Valve – at “B” side. inter-connection valve to be closed. Execution Ref. : PR-06 Safety Pr. Valve is unidirectional.

Installation & Function – Valve Bi-directional. One each at both ends and one connected to bonnet cavity.Always. Relief system with three valves. Valve is Bi-directional.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Options / Implication External PR. NOTE: PR-07. Valve B to be kept fully open & Valve C to be kept closed IF DS side is the HP Side. Relief Arrangement – Decompression system – Valve Bi-directional. no constraint on installation. : PR-07 Safety Pr. Valve C to be kept fully open & Valve B to be kept closed For Preheating / pressure equalization – upstream / downstream. In the absence of any requirement being spelt out. provided only on specific request.KSB SICCA Gate. Execution Ref. IF US side is the HP Side. PR-003 is KSB’s default option Up Stream side-US Down Stream side-DS VALVE A to be kept Open . close valve A and keep valve B & C open 20 KSB Valves for Power Plants / Picha .

PR-003 is KSB’s default option. Safety valve to be welded on the STUB at appropriate position / orientation. : PR-08 Stub pipe welded to the bonnet cavity which is suitable for mounting safety relief valve Valve is Bi-directional. at SITE 21 KSB Valves for Power Plants / Picha . Installation & Function – Valve Bi-directional with safety valve installed. Relief Arrangement with a Stub pipe at bonnet cavity for Mounting Safety valve Execution Ref.KSB SICCA Gate. provided only on specific request.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Options / Implication External PR. Valve will be supplied with welded stub. NOTE: PR-08. In the absence of any requirement being spelt out.

Valve Unidirectional Upstream side .Relef valve.Valve Unidirectional Downstream side .Valve Bidirectional Pr.) directional 22 KSB Valves for Power Plants / Picha .KSB SICCA Gate.Relief Stub on Bonnet cavity (for Upstream / Downstream.Valve Unidirectional the Bonnet cavity Decompression system with 3 valves Upstream / Downstream.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate– Summary of Options Execution Reference PR-001 PR-002 PR-003 PR-004 PR-005 PR-006 PR-007 PR-008 Type of Pr.Valve Bifitting Pr.Valve Unidirectional Downstream side .Relief External Pipe connection to Bonnet cavity External Pipe connection to Bonnet cavity Hole in the Disc Hole in the Disc Direction of Pr.Valve Unidirectional the Bonnet cavity External Pipe with valve connected to Downstream side .Relief Upstream side .Valve Unidirectional External Pipe with valve connected to Upstream side .

Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate–How to Choose ? Valves connected to a common Header in main Steam line TYPICAL INSTALLATION AT SITE CORRECT INSTALLATION 23 KSB Valves for Power Plants / Picha .KSB SICCA Gate.

KSB SICCA Gate. other shall be 24 KSB Valves for Power Plants / Picha .Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate–How to Choose ? Valves inter-connecting two Steam header lines TYPICAL INSTALLATION AT SITE CORRECT INSTALLATION VAVLE (3) – MUST BE BIDIRECTIONAL.

KSB SICCA Gate.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate–How to Choose ? Valves Inter-connecting BFP to Feed control Station / Thru heater TYPICAL INSTALLATION AT SITE Correct installation see next page >> 25 KSB Valves for Power Plants / Picha .

KSB SICCA Gate.Globe & Check Valves Body Safety Arrangement in Pressure Seal Gate–How to Choose ? Valves inter-connecting BFP to Feed control Station / Thru Heater CORRECT INSTALLATION 26 KSB Valves for Power Plants / Picha .

Globe & Check Valves Certifications ISO 9001:2008 ISO 14001:2004 “CE” Certification  New Initative is on to obtain OHSAS 18001 Certificate by December 2011 27 KSB Valves for Power Plants / Picha .KSB SICCA Gate.

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