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Submitted By

:

Pramod Kumar
Roll No.:

1709562

The foundation stone of this factory was laid by the honorable Prime Minister (Late Shri Rajiv Gandhi) of India on 17th August 1985. It is located 10 kms. From Kapurthala, near the jalandhar.. It is one of the profitable firm in the entire Asia .

1. First AC Sleeper coach. 2. Two Tier Ac Sleeper Coach. 3. Three Tier AC Sleeper Coach. 4. AC Chair car, Executive class and economy class. 5. MG Diesel Electrical Multiple Units. 6. Non-AC Sleeper Class Coach. 7. Non-AC General Coach. 8. Refrigerated Parcel Van. 9. Accident Relief Train. 10. Double Decker Coach. 11. Stainless steel coach 12. Fire proof coach 13. Royal Coach

1. 2. 3. 4. 5. 6. 7.

CUT TO LENGTH MACHINE COLD ROLL FORMING MACHINE FOLDING MACHINE HYDRAULIC PRESS ECCENTRIC PRESS CNC LASER PROFILE CUTTING MACHINE HYDRAULIC PRESS 1000-TON HMT

COLD ROLL FORMING MACHINE

TECHNICAL SPECIFICATION: Max. Roll from speed : Tolerance on cut piece Up to 6 m length : Up to 12m length : Speed of straightens 18.0 m/min

+-1 mm +-2 mm

:
D.C motor power :

18m/min.
45hp approx.

CNC LASER PROFILE CUTTING MACHINE

This machine has been imported from CZECHOSLOVAKIA. The cutting on this machine is done with the help of laser beam developer. This is used for such jobs as drilling microscopic holes in carbides

The width of top floor is 2556mm & max. Length is 21000mm. It is done on a special jig.

Roof sheet thickness
1.6mm. Length of cant rail 20827mm. Distance between two cant rails 3245mm Roof length 21337mm

Side Wall
The sidewall is assembled in the pneumatic operated jigs. The sidewalls are of eight window sheets and lavatory sidewall sheet.

In this SHOP sidewall, end wall, roof, under-frame is assembled and other necessary operation for making shell is done. Skin Tensioning is done to remove any deformations

The word furnishing means DECORATION. The shop consists of no. of section, and these sections are: • Flooring Section. • Panel Section. • Plumbing Section. • Seat and Berth Section. • Electrical Stage • Window And Seiling Section • Moulding Section • Electrical Stage-I • Air Brake Section

Glass wool is fitted inside of coach due to following reasons: •It prevents the fire hazards. •It acts as an insulator. •It keeps the coolness of AC coaches. •It increases the life of rolling stock

The AC Package is purchased from LLoyd company & of capacity 10 tonnes.

It consist of two pipes feed & brake pipe. Brake is applied due to the variation in pressure in feed & brake pipe.
AIR BRAKE SYSTEM

Disc Brake System

•The shot blasting is done on outer surface or side of shell. •The exterior side of coach is coated with EPOXY ZINC PHOSPHATE with the help of air less spray. •Putty is applied on the surface to increase the surface finish. •In the last stage the water base BITUMINIOS (very thick in black color) is applied. •Finally the coat of POLYURATHANE is applied to exterior side of coach.

Main parts of Bogie

Suspension System

It is used for absorbing shocks. It consists of springs and shockers. Springs are made of steel.

Various Machines of Bogie Shop
1. CNC PLASMA PROFILE CUTTING MACHINE TECHNICAL SPECIFICATION: Total width : 7410 mm. Total length : 19000 mm. Effective cutting width : 5500 mm. Effective cutting length : 10000 & 5500 Max. Cutting thickness in : 25 mm.

Static Testing Machine
This is used to test the strength of Bogie.
TECHNICAL SPECIFICATIONS: Capacity : 40 tons Resolution : 10 Kg Accuracy : +0.05% of rated capacity Power consumption : 40 watts.