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REPORT ON PROFESSIONAL TRAINING AT MINDA INDUSTRIES LIMITED LIGHTING DIVISION

SUBMITTED BY: KULDEEP (904026)

MINDA INDUSTRIES LIMITED LIGHTING DIVISION

Mindas Journey
2009 2007 2005 2001 1997
Autogas division Seat belt mfg. in vietnam plant

Battery division

Switch & locks at Indonesia

1993
1980 1962 1958
Group Foundation Lightning division Horn division

Switch division

National indus. into minda indus.

A successful journey

Multiple plant location


Haridwar Sonipat Manesar Pantnagar

Pune

Location close to customer

Sonipat Plant
COVERED AREA - 5282 sq.m MANPOWER - 263

PRODUCT RANGE Head Lamp Tail Lamp Fender Lamp Plough Lamp Side Blinker Reflex Reflectors

License Plate Lamp


Warning Triangle

DOMESTIC CUSTOMERS 2 Wheeler Royal Enfield Motors Ltd. Yamaha Suzuki

OFF ROAD New Holland International Tractors Ltd. Mahindra & Mahindra Trac. & Farm Equipments

EXPORT CUSTOMERS Torica, Piaggio, MBK, YMES & More

Product Development Cycle


Customer Requirement Feasibility Study

Styling

3D Model Design

Optical, Thermal ,Vibration Analysis Vehicle Fit Trial

Rapid Prototype

Tooling

Tool Trial

Modification

Engineering Test

Homologation Prior Run / HVPT

Mass Production

Tool Manufacturing
Tool Room Capabilities
Design & Develop tooling for various tooling techniques 1) Plastic components 2) Die casting Components 3) Sheet Metal Components 4) Automotive Lamp Glass 5) Bi- colour Injection Mold

Tooling Softwares
1) 2) 3) 4) Unigraphics CAD -- Tool Design Ideas Autocad Tool Design 2d drawing creation

Unigraphics CAM For CNC Machining

Tool Manufacturing contd.


Tools are developed for1) Head Lamps 2) Tail Lamps 3) Blinkers (side indicators) 4) Fog lamps
HEADLAMP REFLECTOR TOOL

5) High mount stop lamps

6) Warning triangles
7) Reflex reflector

Machining Technology
Integrated with Design thru CAD/CAM
CNC Milling Machine (Deckel Maho) EDM Machines (Electronika) CNC Wirecut (Makino) & other conventional machines

EDM Machine

CNC Wirecut

CNC Milling

Product Manufacturing
Lamp Manufacturing Processes
Injection Molding Conventional Multicolor BMC Surface Treatment Vacuum Metalizing Powder Coating Painting Lacquering Sealing Techniques Hot Melt Hot plate Welding Ultrasonic Welding Cold Pasting

Product Manufacturingillustration
Injection Molding

Conventional

Multi Color

Metalizing Facility

Vacutech make vacuum metalizing machine Galileo make vacuum metalizing machine with inbuilt Plasma Chemical Deposition system for top coating

Sealing Techniques
Hot Melt Hot plate Welding Ultrasonic Welding

Product Validation
Lab Test Equipments

SALT SPRAY CHAMBER Capacity: 900 x 750 x 600mm

OVEN

HEAT RESISTANCE TESTER

LIFE TESTING RIG

Product Validation
Lab Test Equipments

DUST CHAMBER Capacity 750 x 750 x 650mm Temperature: +5 to 552C

WATER SPRAY CHAMBER Capacity 1040 x 1040 x 1400mm

HIGH VOLTAGE & INSULATION TESTER Range : 40~60Hz, 500VAC

ENDURANCE TESTING RIG Capacity : 1 Room Lamp at a time

Customers
Domestic

Volkswagen

Four Wheeler Customers

2W / Tractor Customers
16

Customers
International INDONESIA, PHILIPPINES JAPAN JAPAN JAPAN

FRANCE
ITALY ITALY

JAPAN
INDONESIA JAPAN

FRANCE

THANKyou Thank YOU

Please Visit us

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