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PIPENETTM - Leading the Way in Fluid Flow Analysis

SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

SUNRISE SYSTEMS, UK
PIPENET VISION
DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS

PIPENETTM - Leading the Way in Fluid Flow Analysis

PRESENTATION OUTLINE
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

• Introduction
• Transient Module Detailed Demonstration and Discussion of Applications • Spray/Sprinkler Module Detailed Demonstration and Discussion of Applications • Standard Module Detailed Demonstration and Discussion of Applications

PIPENETTM - Leading the Way in Fluid Flow Analysis

SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

PIPENET VISION
INTRODUCTION

com PIPENET is a powerful software tool for rapid flow analysis of pipe and duct networks. .com Web: www. no matter how extensive or complex your network.sunrise-sys.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. PIPENET will perform.Leading the Way in Fluid Flow Analysis WHAT IS PIPENET SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. • Standard Module • • Spray/Sprinkler Module Transient Module Three modules ensure that.

.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. along with the calculation of hydraulic transient forces.Leading the Way in Fluid Flow Analysis THE MODULES OF PIPENET SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. systems and HVAC systems Utility Spray/Sprinkler Module • Design of fire protection systems in compliance with NFPA rules Transient Module • Dynamic analysis of pipe networks.sunrise-sys.com Web: www.com Standard Module • General purpose flow analysis applications.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. UK .Leading the Way in Fluid Flow Analysis HISTORY SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.com Web: www.PIPENETTM .com • PIPENET has its origins at the University of Cambridge in the 70’s • Computer Aided Design Centre (AVEVA) bought the rights to PIPENET in 1979 • Sunrise Systems was set up in 1985 to specialise in the further development of PIPENET • Head Office in Cambridge.

sunrise-sys. and many other parts of the world.PIPENETTM . • PIPENET has been in industrial use for over 26 years • User Friendliness is high priority • PIPENET is constantly being updated and enhanced.Leading the Way in Fluid Flow Analysis THE PEDIGREE OF PIPENET • PIPENET is the industry standard software product in the U.com • PIPENET has a key role in improving design optimisation and safety standards in the oil&gas industry • Over 2000 users world-wide.K. .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. • Technical support is a key aspect of company culture • SUNRISE SYSTEMS is accredited with ISO 9001. putting us at the forefront of pipework and pipeline design technology. SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.

PIPENETTM .Leading the Way in Fluid Flow Analysis HOW TO LEARN PIPENET • Help Manual SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com • Seminar and Training Course • Demos  Introduction Demo  Unique Features & Usage Tips Demos  Standard Module  Spray/Sprinkler Module  Transient Module  Training Demos • PIPENET News .com Web: www.sunrise-sys.

Leading the Way in Fluid Flow Analysis SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com PIPENET VISION TRANSIENT MODULE DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS • Why Using Transient Module • Transient Module Applications and Examples in Process Industry • Transient Module Applications and Examples in Power Industry .com Web: www.PIPENETTM .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

com • This section is aimed at raising the profile of using PIPENET TRANSIENT in the minds of – Managers – Operators – Plant owners – Designers – Installers .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.PIPENETTM .sunrise-sys.Leading the Way in Fluid Flow Analysis Why Using Transient Module SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

com • Many National Codes and Standards have requirements to design piping systems to take into account the effects of occasional loads such as pressure transients in systems. . This commonly occurs when there is a loss of power or rapid closure of an upstream valve. • Full vacuum can occur when there is column separation in a pipeline.PIPENETTM .com Web: www. • This is not only concerns positive pressures but also negative pressures.sunrise-sys.Leading the Way in Fluid Flow Analysis Why Using Transient Module National Codes and Standards SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. • Thin wall ferrous and low stiffness thermoplastic pipe may be subjected to the occurrence of buckling due to vacuum.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

Leading the Way in Fluid Flow Analysis Why Using Transient Module Types of Damage from Surge SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com • There are two categories of damage that arise from surge events – Catastrophic failure of the pipeline or equipment – Fatigue damage to pipelines. equipments and supports .sunrise-sys.com Web: www.

Environmental damage 4. Damage to other properties.sunrise-sys.Leading the Way in Fluid Flow Analysis Why Using Transient Module Catastrophic Failure of the Pipeline or Equipment SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Delay to completion of the project 2. injuries to the public 8. Personal injury 5. Increased insurance premiums . Plant and equipment non availability to the process and thus loss of earnings 3. Loss of future work from the client 7.com Web: www.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. Loss of reputation and branding 6. The consequences could be 1. The failure may take the form of a pipe burst or a pipeline collapse from buckling.com • Pipelines have been known to fail catastrophically as a result of surge events.

• Equipments Damage to equipment may mean that a process is offline whilst replacement equipment is installed. instrument failure or pipe support failure. These include leaking gaskets. The on-costs can be many times the primary price of the equipment alone. valve body. To overcome the potential of fatigue failure increased pipe wall thickness is required to reduce the stress level in the pipe wall.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .com Web: www. The derating of pipeline materials occurs because of the fatigue that occurs.com • Pipeline 1. Equipments and Supports SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Pipeline accessories may fail to fatigue damage.Leading the Way in Fluid Flow Analysis Why Using Transient Module Fatigue Damage to Pipelines. 2. seal or gasket failure. .

A surge event may create vortexing that results in loss of prime to a pump system. 3. This will lead to wear and consequential leaks. shaft and casing from surge events. bearings. impeller.sunrise-sys. 4.PIPENETTM .) – Pumps 1. In today’s world of high speed small frame pumps the relatively small nozzles are particularly vulnerable if the piping is not correctly supported or isolated. Cast iron is particularly weak in tension. 5. Pumps can suffer damage to the seals. 2.com Web: www.Leading the Way in Fluid Flow Analysis Why Using Transient Module Fatigue Damage to Pipelines. Equipments and Supports SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. .com • Equipments (cont. Cast iron bodied pumps can fail because of the stress reversals in a fatigue situation. Seals are damaged as a negative pressure may lift the seal face and allow solids to enter.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

6. Gland seals are likely to leak requiring the retightening of the gland or complete re packing.com Web: www.Leading the Way in Fluid Flow Analysis Why Using Transient Module Fatigue Damage to Pipelines. Air release/ vacuum valves usually have small components or floats that can be damaged by pressures in excess of design or severe vibration resulting from surges. 4. . 3. Control valves have parts that are more likely to be damaged.PIPENETTM . There have also been incidents of the flaps in a dual flap check valve failing completely and lodging is some other process equipment causing blockages. Control valves may be susceptible to loss of control during a surge event.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. Such items as positioners or other electronic components are vulnerable. 2. Equipments and Supports SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Valves can be damaged by fatigue such their seats will allow fluid to pass and thus not isolate as designed. Check valve seats may be damaged and thus leak.sunrise-sys. 5.com • Equipments (cont. This results in a waste of energy in duty/standby pump arrangements as fluid is recirculated.) – Valves 1. Shafts and pins have been known to fail due to fatigue.

PIPENETTM . The vibration resulting from a series of surge events can cause the pipe support to damage the external surface of the pipe material and result in a leak.com • Equipments (cont. • Pipe Supports 1.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis Why Using Transient Module Fatigue Damage to Pipelines. Pipe supports secured to concrete or steel structures can fail at the fasteners as a result of fatigue. . Relief valves may discharge as a result of a surge event. If the valve is buried it becomes a major exercise to replace. 2.sunrise-sys. Equipments and Supports SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Concentrated masses such as valves may be excited by surge events and cause damage to the piping material.) – Valves 7.com Web: www. 8. 3. If this occurs frequently the seat may fail from fatigue.

PIPENETTM .com Web: www.Leading the Way in Fluid Flow Analysis Why Using Transient Module Consequences of Fatigue Damage SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.com • • • • • • • • Emergency call out resources Alternate supply lines Increased maintenance costs Increased investment in maintenance resources Complaints procedures Standby equipment Increased level of spares holding Possible special freight arrangements for remote sites • Increased insurance premiums • OH&S and industrial relations problems (Occupational Safety and Health) .

sunrise-sys.com Web: www. • Check Valves – The type of check valve used has a great bearing on the pressure transients that can occur in a system. fluid and motor rotating elements.com • Pumps – A parameter used in the surge analysis of a pump system is the moment of inertia (MOI) of the pump.PIPENETTM .Leading the Way in Fluid Flow Analysis Why Using Transient Module Significant Devices in a System that Contribute to Surge SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. • Air/Vacuum Release Valves – The air/vacuum release valves used on pipelines come in many forms of complexity. .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

com .com Web: www.sunrise-sys.Leading the Way in Fluid Flow Analysis Why Using Transient Module Photos of Damage on a Pipeline System from Customer SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .

PIPENETTM .Leading the Way in Fluid Flow Analysis Why Using Transient Module Photos of Damage on a Pipeline System from Customer SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.com .

com .com Web: www.PIPENETTM .sunrise-sys.Leading the Way in Fluid Flow Analysis Why Using Transient Module Photos of Damage on a Pipeline System from Customer SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

but consider that most events are buried in confidentiality agreements following litigation.Leading the Way in Fluid Flow Analysis Why Using Transient Module Why Don’t Engineers Undertake Surge Analysis? SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.com • You may well ask why engineers don’t carry out a water hammer analysis.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. . Could it be that: – There is difficulty in undertaking the calculations using the graphical techniques of yesteryear or modern software of today? – You don’t have the software and these specialist tools are not easy to obtain funding approval for in a large company? Employ a specialist who does! – It is not understood whether it is an art or a science? Need to increase your knowledge? – Fear of the unknown and you were not taught the subject at university? – Failures don’t appear to be frequent.PIPENETTM .

com • Transient Analysis of Pipelines • Firewater Systems • Water Injection Systems • Cooling Water Systems • Loading and Unloading Systems • Generating Loads for Pipe Stress Analysis .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATIONS IN PROCESS INDUSTRY SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.

com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.PIPENETTM .sunrise-sys.com . CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

com Web: www.sunrise-sys.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.com . CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

com KEY POINTS • • • • • • • One of the Biggest Petrochemical Plants Main Header Is 2.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.0 M Diameter Plant Has 4 Systems in Parallel Cooling Water System Uses GRP Open System With Cooling Tower Slow Valve Closure Necessary – 240 Sec Severe Oscillations After Valve • Valve Closure Scenario • Pump Trip Scenario .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.com Web: www.PIPENETTM .sunrise-sys. CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.com Web: www.com .PIPENETTM .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 OBJECTIVES • Reduce Oscillations To Less Than 1 Bar • Keep Pressure Surge to Less Than 8 Barg • Optimise Valve Closure Time E-mail: pipenet@sunrise-sys. CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.PIPENETTM . CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.com • Downstream pressure with 240 sec closure .

PIPENETTM .com • Downstream pressure with 40 sec closure .com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

com Web: www. CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .sunrise-sys.com .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.PIPENETTM .com • Pressure Range with 240 Sec Valve Closure . CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT. CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.PIPENETTM .com • Pressure Range with 60 Sec Valve Closure .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.

CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT.com CONCLUSIONS • Pressure Range Is Below 1 Bar • Maximum Pressure Is Below 8 Barg • 240 Sec Valve Closure Time Is Necessary .sunrise-sys.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.

com .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM . IRAN SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION OFFSHORE FIREWATER SYSTEM NOWROOZ OFFSHORE PLATFORM COMPLEX.

PIPENETTM . (So There Is Large Volume) .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION OFFSHORE FIREWATER SYSTEM NOWROOZ OFFSHORE PLATFORM COMPLEX.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com KEY POINTS • Operator Is Shell.com Web: www.sunrise-sys. IRAN SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. In Offshore Iran • Two Sister Platform Complexes – Soroosh (3 Platforms) And Nowrooz (2 Platforms) • The Firewater Ringmain Is Made Of GRP Pipes • Pressure Controlled Deluge Valves Were Used • Bridge Connection Between The Platforms.

PIPENETTM . IRAN SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com OBJECTIVES • To calculate the maximum pressure surges and check if they are within the limit – deluge valve closure.com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys. their position and sizes • Check stability of the control valve • Calculate hydraulic transient forces for pipe stress analysis. and positioning pipe supports. .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION OFFSHORE FIREWATER SYSTEM NOWROOZ OFFSHORE PLATFORM COMPLEX. deluge valve opening and pump trip • Check the need for vacuum breakers.

Vacuum breakers are used to eliminate them. • In this system. .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION OFFSHORE FIREWATER SYSTEM NOWROOZ OFFSHORE PLATFORM COMPLEX.com POINTS OF SPECIAL INTEREST • Elevation Changes in Offshore Platforms often cause large pressure surges due to cavity formation.PIPENETTM . IRAN SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. the large capacity of the bridge connection between the platforms combined with the elasticity of GRP material was instrumental in reducing the pressure surge.com Web: www.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. GRP is generally thought to be bad for pressure surge but in this case it was good.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.com .PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION OFFSHORE FIREWATER SYSTEM NOWROOZ OFFSHORE PLATFORM COMPLEX.com Web: www. IRAN SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

ABU DHABI SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM – ARABIAN GULF ZADCO.sunrise-sys.com .PIPENETTM .

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM – ARABIAN GULF ZADCO.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.PIPENETTM .com Web: www. ABU DHABI SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com KEY POINTS • 35 Km Pipeline Transporting Oil From Platform To Tank Farm • Two Specific Problems – Pipeline Is 25 Years Old And Is Corroded – Water Cut In Oil Is High – Less Compressible – High Pressure Surge • Feasibility Analysis Of Leak Detection System .

sunrise-sys. ABU DHABI SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM – ARABIAN GULF ZADCO.com OBJECTIVES • Determine The Valve Closure Time For Maximum Pressure Of Closed Head Pressure Of Pump Plus 5 Barg • Determine The Volume Of Oil Leakage With And Without Leak Detection System .PIPENETTM .

com Web: www.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com • VALVE CLOSURE TIME OF 60 SEC .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM – ARABIAN GULF ZADCO. ABU DHABI SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.

com Web: www.com VALVE CLOSURE TIME – 600 SEC LINEAR .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. ABU DHABI SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM – ARABIAN GULF ZADCO.

PIPENETTM . ABU DHABI SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.com Web: www.com VALVE CLOSURE TIME – 600 SEC QUADRATIC .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM – ARABIAN GULF ZADCO.

sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.PIPENETTM . ABU DHABI SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM – ARABIAN GULF ZADCO.

ABU DHABI SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .com CONCLUSION The shut off valve must be closed no faster than 600 sec in quadratic mode .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM – ARABIAN GULF ZADCO.com Web: www.

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com .com Web: www.PIPENETTM .sunrise-sys.

PIPENETTM . KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com KEY POINTS • 5700 M Pipeline From Refinery to Ship • Carrying Lube Oil • Maximum Pressure Is Limited to 15 Barg • Environmental Considerations Are Crucial • Planned Shut Down As Well As Emergency Shut Down Need to Considered .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com Web: www.sunrise-sys.

• Consider alternative strategies for reducing the pressure surge. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY. • Determine the best position for the surge relief device • Calculate the forces on the expansion loop • Optimise the size of surge relief valve .sunrise-sys.PIPENETTM .com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com OBJECTIVES • To reduce the maximum pressure to 15 barg.

sunrise-sys.PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com Web: www.com ALTERNATIVE STRATEGIES • Two Stage Valve Closure • Use Surge Relief Valve • Use Accumulator .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

PIPENETTM .com 25 Sec Linear Valve Closure .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.

PIPENETTM . KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com Web: www.sunrise-sys.com USE OF SURGE RELIEF VALVE Surge Relief Valve Petrochemical plant Pipeline Shut off valve (Closes) Jetty ERC valve (Remains open) Tanker .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com SURGE RELIEF VALVE. CV = 200 (M3/HR.PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com Web: www. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys. BAR) .

com SURGE RELIEF VALVE.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. CV = 100 (M3/HR.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. BAR) .com Web: www.PIPENETTM .sunrise-sys.

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com SURGE RELIEF VALVE.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. BAR) .sunrise-sys. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM . CV = 25 (M3/Hr.com Web: www.

KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com SURGE RELIEF VALVE. CV = 10 (M3/Hr.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .com Web: www. BAR) .

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com Web: www. CV = 100 (M3/Hr.PIPENETTM . KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. BAR) Surge Relief Valve Petrochemical plant Pipeline Shut off valve (Closes) Jetty ERC valve (Remains open) Tanker .sunrise-sys.com POSITIONING OF SURGE RELIEF VALVE.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

com Web: www. BAR) . KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. CV = 100 (M3/Hr.sunrise-sys.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com POSITIONING OF SURGE RELIEF VALVE.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM . KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com Web: www.com TWO STAGE VALVE CLOSURE – NO SURGE RELIEF VALVE Petrochemical plant Pipeline Shut off valve (Closes) Jetty ERC valve (Remains open) Tanker .sunrise-sys.

com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.com TWO STAGE VALVE CLOSURE – SLOW SECOND STAGE .

KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.com TWO STAGE VALVE CLOSURE – FAST SECOND STAGE .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.sunrise-sys.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

PIPENETTM - Leading the Way in Fluid Flow Analysis
TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY, KOREA
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

SINGLE STAGE VALVE CLOSURE – WITH ACCUMULATOR

Petrochemical plant Pipeline Shut off valve (Closes) Jetty

ERC valve (Remains open) Tanker

PIPENETTM - Leading the Way in Fluid Flow Analysis
TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY, KOREA
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

SINGLE STAGE VALVE CLOSURE – WITH ACCUMULATOR Diameter = 1.0 m, height = 15 m

PIPENETTM - Leading the Way in Fluid Flow Analysis
TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY, KOREA
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

SINGLE STAGE VALVE CLOSURE – WITH ACCUMULATOR Diameter = 0.5 m, height = 10 m

PIPENETTM - Leading the Way in Fluid Flow Analysis
TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY, KOREA
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

FORCE CALCULATION AT AN EXPANSION LOOP

EXPANSION LOOP

Petrochemical plant
2000M

100M 10M 10M

ERC valve (Remains open) Jetty Tanker

Pipeline Shut off valve (Closes)

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com FORCE CALCULATION AT AN EXPANSION LOOP .com Web: www. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.PIPENETTM .

sunrise-sys. KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.com FORCE CALCULATION AT AN EXPANSION LOOP .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .com Web: www.

sunrise-sys.com FORCE CALCULATION AT AN EXPANSION LOOP .PIPENETTM . KOREA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .com .com Web: www.sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM QATAR PETROLEUM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

2 stand by) The system (Phase 1) has 190 vacuum breakers .PIPENETTM .com • • • • • • KEY POINTS 1 Most complex cooling water system ever designed Made of GRP material Main header size in Phase 1 of the project was 3.sunrise-sys.com Web: www.5 m diameter The system has 9 variable speed pumps with pressure control (7 lead.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.5 m diameter Main header size in Phase 2 of the project was 4.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM QATAR PETROLEUM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

0 barg • The system has two receiving basins to stop air flowing back into the system if the pumps tripped • PIPENET was specified for the project by Qatar Petroleum. .PIPENETTM .000 m3/hr • There were flow control valves in the system • The allowable working pressure had a very narrow range. – Minimum pressure = -0.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM QATAR PETROLEUM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.3 barg – Maximum pressure = 6.000 m3/hr. making a total of 336.sunrise-sys.com Web: www.com KEY POINTS 2 • Each pump had a capacity of some 48.

com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. • Optimise the control systems in order to minimise power consumption • Safe operation under pump trip and valve closure events.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM QATAR PETROLEUM OBJECTIVES SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com • To size the receiving basins • To select the vacuum breakers and ensure their adequacy • To check the stability of the control systems • The users were plants operated by other companies.sunrise-sys. It was necessary to guarantee availability of water. .PIPENETTM .

PIPENETTM - Leading the Way in Fluid Flow Analysis
TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM, QP ZOOMED VIEW 1
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

PIPENETTM - Leading the Way in Fluid Flow Analysis
TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM, QP ZOOMED VIEW 2
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

PIPENETTM - Leading the Way in Fluid Flow Analysis
TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM, QP

SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

sunrise-sys.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM.com . QP SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

com Web: www.com .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM. QP SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO.com .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM . LTD. SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.

PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO. LTD.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com .com Web: www. ZOOMED VIEW 1 SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.

com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO.com .sunrise-sys. LTD. ZOOMED VIEW 2 SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

sunrise-sys.com • • • • • • • KEY POINTS Liquefied Natural Gas Plant (LNG) GASCO. LTD.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM . Lined/Unlined and GRP Complicated bypass valve arrangement Pump Startup with no system running Pump startup with the largest system running Pump trip .com Web: www. SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Abu Dhabi Mixture of Carbon steel.

PIPENETTM .com .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO. LTD. Monitor Valve Closing Case SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

PIPENETTM .com Web: www. Pressure Relief Valve Operation • Pumps in Cooling System Switch or Trip • Feed Water Pumps Switch or Trip • HP/LP Bypass System Operation • Load Change of Boiler Fuel Oil System • Cooling Water System Valve Closure • Fire Protection System Operation .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.com • Turbine Trip/Main Steam System & Re-heat Systems (Hot & Cold) • Safety Valve.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATIONS IN POWER INDUSTRY SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

PIPENETTM .com Web: www.Leading the Way in Fluid Flow Analysis EXAMPLES OF DAMAGE DUE TO WATER/STEAM HAMMER IN POWER INDUSTRY SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Turbine Trips and HP/LP Bypass System Operation • Damage to Pump Impeller and Valve Unit Cooling Water Systems • Unstable Operating Conditions Boiler fuel oil system • Vibration and Noise .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.com • Pipe Rupture This generally happens at flange connections • Structure Damage at Pipe Supports Safety Valve Operating.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.PIPENETTM .sunrise-sys.com • Correct Valve Size – neither too big nor too small • Longer Operating Time – Valve Closure • Suitable Valve Characteristic Curve – Avoid Ball Valve • Surge Protection Devices Check Valve Vacuum Breaker Valve Accumulator Surge Tank .Leading the Way in Fluid Flow Analysis HOW TO ALLEVIATE WATER/STEAM HAMMER SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION 600 MW SUPERCRITICAL UNIT MAIN STEAM SYSTEM.com Web: www.: +44 1223 441311 Fax: +44 1223 441297 HP Bypass Boiler HP Turbine E-mail: pipenet@sunrise-sys.com .

com Web: www. CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION 600 MW SUPERCRITICAL UNIT HOT REHEATING SYSTEM.com .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 Condenser Boiler MP Turbine E-mail: pipenet@sunrise-sys.

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION 900 MW SUPERCRITICAL UNIT HOT REHEATING SYSTEM.com Boiler HP Turbine .PIPENETTM . CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.

20 Sec Severe Dynamic Forces Are Produced After Valves Close Dampers Are Used to Stand Hydraulic Transient Forces SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION TURBINE TRIP KEY POINTS • • • • • • 600~900 MW Supercritical Unit P91 Dn300/420 Main Steam Pipes in 600 MW Unit P91 Dn800 Hot Reheat Pipes in 900 MW Unit Quick Valve Closure Necessary – 0.15~0.com Web: www.com .sunrise-sys.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

PIPENETTM . . etc.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION TURBINE TRIP OBJECTIVES • • Estimate Dynamic Forces Caused by Valve Quick Closure.sunrise-sys. such as Caesar II. Boiler. Pipes.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www. to Evaluate Safety of System.com • • Optimize Supports and Dampers. Protect Turbine. HP/LP Bypass Valves. SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Calculation Results Can Be Used by Stress Analysis Software.

Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION TURBINE TRIP SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.PIPENETTM .com .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION TURBINE TRIP SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com .PIPENETTM .sunrise-sys.

com • .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION TURBINE TRIP CONCLUSIONS • Maximum Dynamic Force in A 40 m Dn400 Straight Pipe Can Reach Up to 290 KN in 600MW Supercritical Main Stream System.com Web: www.sunrise-sys. SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. Maximum Dynamic Force in A 30 m Dn800 Straight Pipe Can Reach Up to 90 KN in 900MW Supercritical Hot Reheat System.

CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION 300 MW SUBCRITICAL UNIT FUEL OIL SYSTEM.com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.com .PIPENETTM .

Oil Guns Are Operated Group by Group without Regulation.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM KEY POINTS • • 300 MW Subcritical Boiler with 3X4 Oil Guns. • .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com • • Oil Guns May Extinguish If Oil Pressure Drop Below The Allowed Minimum Level. SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Oil Guns Will Lose Pressure and Fuel During Pump Switch or New Oil Guns Are Put into Use.com Web: www.PIPENETTM . Minimum Allowed Pressure Before Oil Guns Is 10 Barg .

Optimize Control System.com .com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM OBJECTIVES • • • • Valid the Start-up Procedure of Oil Guns.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. Optimize Accumulators to Stabilize Oil Pressure.sunrise-sys. SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Avoid Oil Guns Extinguishing and Protect Boiler.PIPENETTM .

com .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 1: Open Four Oil Guns Simultaneously SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.com Web: www.PIPENETTM .

Top (C Level) Oil Guns Are Closed.com Web: www.com CONDITIONS • • • Bottom (A Level) Oil Guns Are Opened. • . Middle (B Level) Oil Guns Are Opened Simultaneously in 3 Seconds.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 1: Open Oil Guns SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. Return Oil Is Controlled at 25 Bar Using A PID Controller.PIPENETTM .sunrise-sys.

sunrise-sys.PIPENETTM .5% to 39.3s SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Oil pressure recovery time is about 20 seconds Oil return control valve changes position from 61.com Web: www.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 1: Open Oil Guns (1B .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.5%.4B) in 0. .

1% Minimum pressure at bottom oil guns is 21.com Web: www.3s SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 1: Open Oil Guns (1B .com Flowrate at bottom oil guns decreases about 4.7 bar.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys. .4B) in 0.PIPENETTM .

4B) in 0.com Web: www.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 1: Open Oil Guns (1B .3s SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Flowrate at middle oil guns increases to 1750 kg/hr Minimum pressure at middle oil guns is 20.75 bar.sunrise-sys.

sunrise-sys.PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 2: Oil Pump Switch SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.

Return Oil Is Controlled at 25 Bar Using A PID Controller.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 2: Oil Pump Switch SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Oil Pump A Trip in 4 Seconds.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www. Oil Pump B Start-up Automatically When The Pressure in Supply Line Is Below 25 Barg.com CONDITIONS • • • • All Oil Guns Are Opened. .sunrise-sys.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.5 barg.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 2: Oil Pump Switch SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. .com Oil pressure recovery time is about 15 seconds Minimum pressure at oil return line is 10.sunrise-sys.PIPENETTM .com Web: www.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 2: Oil Pump Switch SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.5 barg.com Web: www. Minimum pressure at middle oil guns decreases to 8.com Minimum flowrate at middle oil guns decreases to 1100 kg/hr. .sunrise-sys.

com Web: www.sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 2: Oil Pump Switch SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM . .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Minimum pressure at supply drops to 13 barg.

sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 3: Accumulator Installed On Supply Line SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com .PIPENETTM .com Web: www.

com CONDITIONS • Same as Scenario 2 but A 280L Accumulator Is Installed on Supply Line.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. .com Web: www.sunrise-sys.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 3: Accumulator Installed on Supply Line SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .

com Web: www.0 barg.sunrise-sys. Minimum pressure at middle oil guns decreases to 18.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. .PIPENETTM .Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 3: Accumulator Installed on Supply Line SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Minimum flowrate at middle oil guns decreases to 1600 kg/hr.

PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. Pump Trip and Switch Is A Very Dangerous Case.Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM CONCLUSIONS • Open Oil Guns by The Group of Four Won’t Cause Any Problem to The Fuel Oil System.sunrise-sys. Accumulator Can Stabilize Oil Pressure Efficiently.5 barg. SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. The Supply Pressure of The Oil Guns Is Above 20 barg. The Supply Pressure of The Oil Guns May Drop Down to 8.com Web: www. Which Is Lower Than The Allowed Minimum Pressure 10 barg.com • • .

com Web: www.com PIPENET VISION SPRAY/SPRINKLER MODULE DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS .Leading the Way in Fluid Flow Analysis SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .

com • Deluge systems • Firewater ring mains • Foam solution systems • Sprinkler systems .com Web: www.sunrise-sys.PIPENETTM .Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATIONS SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

UNITED KINGDOM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com .Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION TERMINAL FIREWATER RINGMAIN SYSTEM M W KELLOGG.com Web: www.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.

UNITED KINGDOM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com .PIPENETTM .Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION TERMINAL FIREWATER RINGMAIN SYSTEM M W KELLOGG.sunrise-sys.com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION TERMINAL FIREWATER RINGMAIN SYSTEM ZOOMED VIEW SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .sunrise-sys.com .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.

sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.com 891 PIPES 730 NOZZLES .PIPENETTM .Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION AIRPORT HANGAR DELUGE SYSTEM SINGAPORE INTERNATIONAL AIRPORT SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

PIPENETTM .Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION AIRPORT HANGAR FIREWATER SYSTEM ZOOMED VIEW SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com .com Web: www.sunrise-sys.

com .Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION OFFSHORE PLATFORM COMPLEX FIREWATER SYSTEM DANF PLATFORMS. DENMARK SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.PIPENETTM .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

sunrise-sys.com Web: www.Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION OFFSHORE PLATFORM COMPLEX FIREWATER SYSTEM DANF PLATFORMS.com • Gas Platform Complex In Danish North Sea • Seven Platforms • Connected By Bridge Connections • Complete System in One Simulation • Input by ISC in Denmark .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. DENMARK SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .

com .Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION OFFSHORE PLATFORM COMPLEX FIREWATER SYSTEM ZOOMED VIEW SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .com Web: www.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

PIPENETTM .com Web: www.Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATION OFFSHORE PLATFORM COMPLEX FIREWATER SYSTEM ZOOMED VIEW SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.

com Web: www.Leading the Way in Fluid Flow Analysis SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.com PIPENET VISION STANDARD MODULE DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS • Standard Module Applications and Examples in Process Industry • Standard Module Applications and Examples in Power Industry .PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.PIPENETTM .Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATIONS IN PROCESS INDUSTRY SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com • Cooling Water Systems • Steam Distribution Systems • Ventilation Systems • Compressed Air Systems • Seawater Systems • Closed Loop Systems .

Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM RELIANCE INDUSTRIES.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com . INDIA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .sunrise-sys.com Web: www.

INDIA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM RELIANCE INDUSTRIES.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.com • • • • • • KEY POINTS Jamnagar refinery is one of the biggest refineries in the world The larger pipes are more than 1 m diameter Calculations done by Bechtel UK Extension to an existing system There are several inputs and outputs The medium is superheated steam .sunrise-sys.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com OBJECTIVES • Check Line Sizes and Velocities • Ensure that Minimum Pressure Conditions at Users are Met • Sizing of Deaeration Let Down Control Valve • Impact of the Extension to the Existing System . INDIA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.com Web: www.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM RELIANCE INDUSTRIES.PIPENETTM .

PIPENETTM .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com .Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM ZOOMED VIEW 1 SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com .sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM ZOOMED VIEW 2 SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.PIPENETTM .

sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM ZOOMED VIEW OF RESULTS 1 SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com .com Web: www.

com Web: www.PIPENETTM .Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM ZOOMED VIEW OF RESULTS 2 SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.com Pressure along path shown in red .

com .PIPENETTM .com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM QATAR PETROLEUM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

sunrise-sys.5 m diameter • Main header size in Phase 2 of the project was 4.PIPENETTM .000 m3/hr .000m3/hr. making a total of 336.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.com KEY POINTS • Made of GRP material • Main header size in Phase 1 of the project was 3.5 m diameter • 9 pumps – 7 lead and 2 standby • Each pump had a capacity of some 48.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM QATAR PETROLEUM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM QATAR PETROLEUM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com OBJECTIVES • To size the pipes • To select the pumps and ensure their adequacy under different conditions • To check control systems requirements • The users were plants operated by other companies. Guarantee availability of water • Optimise the control systems in order to minimise power consumption .PIPENETTM .com Web: www.sunrise-sys.

PIPENETTM . QP ZOOMED VIEW 1 SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM.com Web: www.com .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

QP ZOOMED VIEW 2 SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.com .PIPENETTM .com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM.

QP ZOOMED VIEW OF RESULTS SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .com .Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM.com Web: www.sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

com Web: www.com .PIPENETTM .sunrise-sys.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS EXTRACT VENTILATION SYSTEM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com 25 mm Hole Leak .sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS EXTRACT VENTILATION SYSTEM WITH LEAK SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.PIPENETTM .com Web: www.

com Web: www.sunrise-sys.PIPENETTM .com KEY FEATURES • • Extract Ventilation System Manufacturing Plant for Fuel Elements for Nuclear Power Plant Machining Workshop Each Machine Individually Ventilated Rectangular and Circular Ducts • • • .Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS EXTRACT VENTILATION SYSTEM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com OBJECTIVES • Maintain sufficient negative pressure at machines • Maintain sufficient flow rate at the machines • Predict the effect of a leak • Effect of change in fan speed .PIPENETTM .sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS EXTRACT VENTILATION SYSTEM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.

PIPENETTM .com .com Web: www.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS NATURAL CONVECTION VENTILATION SYSTEM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.sunrise-sys.

PIPENETTM - Leading the Way in Fluid Flow Analysis
STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS NATURAL CONVECTION VENTILATION SYSTEM ZOOMED VIEW
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATIONS IN POWER INDUSTRY
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

• Main/Reheat Steam System

• Condensate/Feed Water Systems
• Cooling Water Systems • Steam Distribution Systems • Fuel Oil System • Ventilation Systems

• Compressed Air Systems

PIPENETTM - Leading the Way in Fluid Flow Analysis

STANDARD MODULE APPLICATIONS IN POWER INDUSTRY
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

• Pipe Sizing

• Pump Optimize
• Pressure Drop Calculation • Flow Distribution Calculation

Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION 600 MW SUPERCRITICAL UNIT FEED WATER SYSTEM.PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.com .sunrise-sys. CHINA SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.

Three High Pressure Heat Exchanger.com • Big Heat Exchanger Bypass System. 3x50% Feed Water Pump Units.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys. .com Web: www.sunrise-sys.PIPENETTM . SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Dn300/450 Feed Water Pipes.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM KEY POINTS • • • • 600 MW Supercritical Unit.

com Web: www.com OBJECTIVES • • • • Select Pipe Size and Calculate Flow Velocity.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys. . Optimize Pump Head and Capacity. Calculate NPSH at Pump Inlet.PIPENETTM .Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. Valid Minimum Bypass System.

PIPENETTM .: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.sunrise-sys.Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM RESULTS 1: FLOWRATE SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.com Web: www.com .

Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM RESULTS 2: PRESSURE SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.PIPENETTM .sunrise-sys.com .com Web: www.

com .com Web: www.sunrise-sys.PIPENETTM .Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM RESULTS 3: VELOCITY SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.

surge analysis Steady state (Design).sunrise-sys.com Thermodynamics PIPENET Simple TWO-PHASE FLOW Complex Network Complex Simple Main Systems Utility systems.PIPENETTM .Leading the Way in Fluid Flow Analysis DIFFERENCES BETWEEN PIPENET AND TWO-PHASE FLOW PROGRAMS ITEM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel. firewater systems.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www. Transient state (Analysis) Fast input of complex networks Fast calculations and reliable results Two-phase flow pipelines. process lines Steady State Main applications Priority 1 Good thermodynamics Priority 2 Reliable results .