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PUNE METAGRAPH – UNIT I

BHOSARI PUNE

Specialty Labels, Emblems & Logo’s etc. Roll to Roll Labels Sheet Metal Stampings & Perforations

PUNE METAGRAPH – UNIT II
RANJANGAON PUNE

SOLIDUS HI-TECH PRODUCTS PVT LTD. Bhosari, Pune ENPACK PLASTIC PVT LTD.
BHOSARI PUNE

Cold Forged Aluminium Labels Heat Sinks

SOLIDUS HI-TECH PRODUCTS PVT LTD. UNIT I
Bangalore

SOLIDUS HI-TECH PRODUCTS PVT LTD. UNIT II
Bangalore

Metal Chassis and Stampings

SOLIDUS HI-TECH PRODUCTS PVT LTD. UNIT III
Bangalore

Copper Bus Bars

T O W A R D S S U C C E S S….

Metagraph Group TurnOver
$ 60.0

35000 30000 25000 20000 15000 10000 5000 0

30000
$ 36.0 $ 15.6 $ 12.88 $ 15.0

Am ount in Lacs

$ 3.88

1940 2480 3690

$ 4.96

$ 7.38

6440 7500 7800

1620018000 11000
$ 22.0

$ 32.4

03-04 04-05 05-06 06-07 07-08 08-09 09-10 10-11 11-12 12-13

Financial Years
$ figures are in million, below figures are in INR lakhs

NOTE : FIGURE FOR 2012-2013 IS A PROJECTED FIGURE ONLY.

DUNS No. 91-583-0475

Pune Metagraph Business Unit Introduction
Pune Metagraph is the flagship company of Metagraph Group of Companies established in 1976 and enjoys a leadership position in most of its diverse range of Products

VISION
One Stop Shop for All Labeling Solutions MISSION STATEMENT
To provide Excellent Service and Highest Quality Product at justifiable cost and within required time so as to achieve complete customer satisfaction and intimacy. To achieve Quality Vendor Certification from all possible customers and to be a well known company with international standards.

Pune Metagraph Goals
l Achieving 94 Cr. ($ 18.88 million) turnover by 2012-13 l Increase in profits l Introducing New Products in market & achieving first movers advantage l 25% business share from export market by 2012-13

Pune Metagraph- TurnOver
10000
Am ount in Lacs
$ 15.2 $ 15.3 $ 12.2

$ 18.8

8000
6000

6100 1011 1140 1630
03-04 04-05 05-06
$ 2.02 $ 2.28 $ 3.26 $ 5.0

7600 7650

4000
2000

2500 3000 2700

$ 6.0

$ 5.4

0
06-07 07-08 08-09 09-10 10-11 11-12

Financial Years
$ figures are in million, below figures are in INR lacs /Hundred Thousand

Local / Export turnover
Figs in Cr

Domestic Vs Export - Comparision Graph from Yr 2009 to 2012
63.03 51.19 63.07

Series1- Domestic Series2- Export

70

60

50

45.46

40

30

20

10
0.86 1.05

2.90

2.06

0

2009-10

2010-11

2011-12

2012-13

Certifications :

PUNE METAGRAPH UNIT I
Copy of ISO/TS16949:2009 Certificate.

Copy of ISO 9001:2008Certificate.

Copy of ISO 14001:2007 (EMS) Certificate We are using ROHS Approved Materials …
 SGS Test Report of SGS Korea (RoHS report) for PP Film used for one of the part of GAD.

ROHS Report Link
SGS REPORT-ROH-PP Film Label.pdf

PUNE METAGRAPH UNIT II Rajangoan)

UL Files ( Certification ) UNIT II, Ranjangaon are 1.LP3658.PGAA ; 2.PGDQ2.MH47697

Copy of ISO 9001:2008 Certificate.

Achievements :
Year
2003-2004 2004-2005 2005-2006 2006-2007

Achievements
TS 16949-2000 Certification SPAI Printing Award 1st Prize & Special Recognition FESPA Printing Award - Bronze SGIA Printing Award - 2nd Prize

2006-2007
2007-2008 2007-2008 2010-2011 2011-2012

TS 16949-2000 Re-Certification
FESPA Printing Award - Bronze TOYOTA KIRLOSKAR MOTOR Award – Zero PPM ISO – 14000 Certification Gold Award from Bajaj Auto

Supplier to Hero Cycles for more than 65 Years
Supplier to Bajaj Auto for more than 30 Years Supplier to Hero for Metal Labels for more than 15 Years

Clientele :- Domestic
Automotive Sector :
Car Segment :
Toyota Kirloskar Motor Pvt. Ltd. General Motors India Pvt. Ltd. Hyundai Motor India Ltd. Mercedes Benz India Pvt. Ltd. Volkswagen India Private Limited Honda Siel Cars India Ltd. Fiat India Automobiles Pvt. Ltd. Hindustan Motors Ltd. Skoda Auto India Pvt. Ltd.

Two / Three Wheelers Segment :
Bajaj Auto Ltd. Mahindra2wheelers Ltd. Piaggio Vehicles Pvt. Ltd. Mahindra & Mahindra Ltd

LCV, HCV, Bus & Tractor Segment :
Force Motors Ltd. Man Force Trucks Pvt. Ltd. Ashok Leyland Ltd. Mahindra Navistar Automotive Ltd. Asia Motors Works Ltd. Daimler India Commercial Vehicle Pvt. Ltd. Same Deutz-Fahr India (P) Ltd.

John Deere India Pvt. Ltd.
Escorts Ltd. Tata Marcopolo Motors Ltd.

Clientele
Construction Equipments Industry:
Telco Con. Equip. Co. Ltd. JCB Mfg Ltd. Hyundai Construction India Pvt. Ltd,Pune Kobelco India Ltd., Chennai AL-John Deere, Chennai Atlas Copco India Ltd. Putzmeister Concrete Machines Pvt. Ltd. Schwing Stetter (India) Pvt. Ltd. Sany Heavy Industry Ind. Pvt. Ltd. Volvo Construction Equipments Ind. Pvt. Ltd. Mahindra Construction Equipments

White/Brown Goods Industry :
LG Electronics India Pvt. Ltd. Whirlpool of India Ltd. Hair Appliances India Pvt. Ltd. Jabil Circuit India Pvt. Ltd. Godrej & Boyce Mfg. Ltd. Fulham (India) Pvt. Ltd.

Other Industry :
Cummins India Ltd. Kirloskar Oil Engines Ltd. Emerson Climate Tech. Ltd. Fairfield Mfg. Co. Inc. TATA International DLT Pvt. Ltd. BP Ergo Ltd Philips Electronics India Limited # Healthcare Sector

Bicycle Industry :
Hero Cycles Ltd. Atlas Cycles Ltd.

Clientele
Two Tier Supplies to Auto Industry
Rinder India Pvt. Ltd. Varroc Polymer Ltd. Siemens VDO Automotive Ltd. Tata Ficosa Automotive systems Ltd. Tata Toyo Radiator Ltd Motherson Sumi Systems Ltd. Lumax Auto Technologies Ltd.
Inteva Products India Automotive Pvt Ltd.

Knorr-Bremse Systems Endurance Systems (I) Pvt. Ltd. Siemens Ltd. Sigma International Inc. IAC Int. Automotive India Pvt. Ltd.
Visteon Automotive System India Pvt. Ltd.

Clientele :- International
Two / Three Wheelers Segment :
PIAGGIO & C. s.p.a.—Italy Autotecnica Colomniana S.A. Walton Hi-Tech industries Limited.

White/Brown Goods Industry :
Awal Gulf Manufacturing Co. Regnis (Lanka) PLC PQ 191

Two Tier Supplies to Auto Industry
Sigma International Inc. Granziano Trasmission Czech S.r.o

Other Industry :
Fairfield Mfg. Co. Inc.

Business with GAD
Monthly Business with GAD (INR)
500000 400000 300000

200000 100000
0

May-12

Nov-12

Aug-12

Apr-12

Jan-12

Jul-12

Mar-12

Dec-12

Feb-12

Sep-12

Jun-12

Oct-12

PPM levels
Department : QUALITY ASSURANCE Graph : PPM of Customer Rejection.

Graph No.: PM-I/Q.A./10

Target is to achieve 100 PPM of Customer Rejection

500 456.1

CUSTOMER PPM

450

P P M L e v el

400
350

300 250
200 199.8
PPM

150
100

131.8
66.3

50
7.7

34.1 0.0 Sep- Oct-12 Nov12 12

25.6

0

May- Jun-12 Jul-12 Aug12 12

Dec- Jan-13 Feb12 13

Mar13

MONTH

PREPARED BY: Mrs.Komal
FORM AT NO. : PM /CFT/14A REV. NO. : 00

APPROVED BY: Mr. D.C. Bane
EFF. DATE : 01 M AR.2007

Process Improvements Philosophy
We have started TPM Activity for Process Improvements.
TPM Objectives:•Zero Unplanned Downtime •Zero Defects •Zero Losses •Zero Accidents

Improvement Targets for next few years
Company Objective.

Capacity Plan
35%

65%

Present Capacity Utilisation Spare Capacity

Total Capacity-55000 sq’’ ft. Future Plan:- Second Plant (25000 sq’’ ft.) will be ready in mid of 2013

Quality plans

Quality Infrastructure Growth Plan and Enhance Quality system …

•Quality infrastructure relates to all fields of Metrology, Standardization and Testing, of Quality management and conformity assessment, including certification and accreditation.

M-( Metrology)-

We are having all necessary provision of Gauge and Measurement Instruments capability with In house Gauge making facility( Polycarbonate fixtures, Tracing).

Standardization - Standardization is the process of establishing
a technical standard , which could be a standard specification standard test method, standard definition , standard procedure (or practice), So based on customer requirement we are very much capable to understand technical standard /Specification because we have technical experts.

 Testing-

We are having well equipped test facility including fully advance techno matric Atlas Weather o meter ,so due to hi tech in-house lab we can fulfill customer specific requirements .

Quality Management and Conformity Assessment-

.

Confidence comes from knowing that requirements will be fulfilled. Standards give the stateof-the-art requirements. ISO/IEC standards and guides relating to conformity assessment define the processes and good practice for checking that the requirements are met So being Large SOB in Automotive sector we are ISO/TS16949:2009 Certified Company from last 6 years also for checking compliance towards systems we are conducting internal audits through our trained internal auditors. We are completely based on PDCA cycle. In fact we are using various types of quality tools like problem solving methods,8 D, Core tools ,Kaizen, Pokayoke .ext. Now a days Environmental impact is an important issue across the globe, with pressure to minimize that impact coming from many sources, including governments, trade associations, supply chains and other social and financial stakeholders so to avoid environmental Impact we are driving ISO 14001 : 2004 quality system (EMS) in our company which provides you with a framework for managing environmental responsibilities efficiently in a way that is integrated into your overall operations. Also we have plan for OHSAS by end of 2013. Also to stand in current market we have plan for more and more quality improvement structure like A,B,C class of Quality Inspectors, External /internal Training programs ,Suggestion Schemes.ext.

Handling Incoming and outgoing inspection

Improvement / Success stories
Existing Customer used Emblem E in form of ABS injection Moulding Process.

Customer – Escort ltd. Part Name- Emblem E

We proposed Emblem E in Geometric chromaflex base which is ecofriendly. But customer wants logo which can meet appearance /aesthetic as well as functional requirement so our team has given innovative idea i.e Assly. of Emblem E with acrylic plate with Lugs. Which can equally meet customer requirements better then ABS system So now we are business partner of ESCORTS ltd.

Product Range

Automotive Graphics
We use the latest state of the art screen printing equipments with dust free environment, Highest quality raw materials with special adhesives & printing inks with Silicon free and ROHS approved to produce decals. We produce vibrant striking decals & Labels with the guaranteed life span of at least 5 years for light fastness & adhesion strength. Pre Lacquered Decals – These decals are Printed on Automotive grade vinyl’s with excellent gloss & Long Outdoor life. Post Lacquered DecalsThese decals are Printed on Automotive grade vinyl’s with special coating to accept PU / TSA Lacquer Coat.

PU Dome Labels
Poly Urethane Resin coated dome labels are used in a wide range of home appliances, Automobile industries and electronic industries. These labels are required to have 5 principle properties to meet industry standards of quality & longevity. l Striking looks l Smooth finish l Light fastness, l Non-scratch abrasion resistance, l Solvent repellence. Which is exactly what our dome labels have. Manufactured on state-of-the-art X-Y-Z axis machine to handle micro doming, thin doming and script lettering jobs as per customers requirement.

Speciality Labels
We make a wide range of self adhesive labels on a variety of substrates including Paper, PVC, Polycarbonates, polyester, Fabrics, Aluminum foils etc. Screen printed with high opaque, translucent, metalized & sparkling inks, specially formulated adhesives ensure a high product life.

Emblems, Logos & Metal Name Plates
Made from high quality anodized aluminum, brass and copper sheets as per the customer’s requirements. Our production setup is well equipped with machineries to handle printing, buffing, anodizing, forming and blanking operations. Inspection at every stage builds in quality of the highest possible standards.

Security & Roll to Roll Labels
We offer a wide range of tamper evident, self destructive labels printed on specialty vinyl's and polyesters. Bar Code label printed on specially treated papers, PVC’s and polyester’s are available in precut roll form.

Foam Die cuts & D/S Tape Die cuts
Customised as per customers requirements, these precision die cut components are manufactured from many materials including foams, rubbers, aluminum, copper and SS sheets and polyesters. They are widely used in many industries as sound and heat dampers, static shields, shock absorbers, EMI, RFI, Shields. Our manufacturing accuracy maintain tolerances within microns.

Functional Films & Die Cuts
AUTOWRAP - A protective masking for automotive
Purpose – Autowrap is design for the protection of automotive finishes during transit to the dealer and storage.

Performance features – Removable, Confirmable, No edge lift
Use - Cover bumpers, door age, rocker panels, fascia, door handles, B pillars etc.

ABC PILLAR TAPE
Purpose - Use in the automotive and other industry for black out applications.

Performance features – 5 to 7 years Outdoor Life.
Use – A,B, & C pillars, window profiles, decoration & wheel arches.

SCRATCH GUARD
Purpose – To Protect areas that are vulnerable to scratches. Performance features - No look polyurethane film Use – Areas below the handles, around door lock etc.

A proprietary layered constructions that can be produced in both Chrome/Colored finishes.

Powered By KROMEX

New Technologies & New Products
PU Doming with special effects : We have installed state of art machine with latest technology to produce Flat Doming Color Doming, Photo Chromic Doming Thermo Chromic Doming Texture Doming Phosphorescent Doming Doming with metallic (sparkling effects) Double Doming Hard Doming (Shore D 50-55)

Thin Film Doming : PU Can now be used like a thin lacquer (0.2 to 0.4 mm) yet keeping its typical quality feature : Excellent weathering ageing resistance and superior adhesion performance. The PU Resin is spreaded onto aluminium sheets in such a thin layer that you can finally touch the embossing ! Flat Film Doming : The Polyurethane resin is first poured so as to remain particularly flat. After the Curing time is over, the resin coated emblems are punched out of sheet, post-formed and eventually cased into a plastic mould (typical applications are Automotive emblems, badges, etc.) PU Thickness 0.7 to 1 mm

Design facility :
Graphics Softwares :
l Corel Draw X14 l Corel PhotoPaint X14 l Adobe Photoshop CS3 l Adobe illustrator CS3 l Adobe indesign CS3

CAD-CAM Softwares :
l Catia 5RV14 l Solid Edge Works V16 l PTC (PRO-E prowild fire) l Autodesk A’Cad 2006

l Adobe Distiller 8
l Adobe Acrobat Professional 8.0 l Adobe Dreamweaver CS3 l Adobe Bridge CS3 l Adobe Flash CS3 Professional

Proofing Facility :
l Roland Digital Cutter l Roland Digital 4 Col. Printer & Cutter l Roland UV Digital 4 Col. Printer & Cutter l HP Laser Printers l HP Colorjet Printers

Hi-Tech Lab with well equipped testing facility

Efficiency Showcase / Capability and Competency
l ISO/TS 16949 & ISO 14000 Certified Company l Member of International bodies viz. FINAT, SGIA, SPAI l PRODUCT MIX : Wide Variety of Products under one roof

l In-house Styling & Testing Facility
l INFRASTRUCTURE : State of the art facility with latest technology

l Flexibility in development and deliveries
l COST ADVANTAGE : Quality products at competitive prices and at par with international standards l Labour friendly (No Trade Union & Disputes) l ENVIRONMENT : Eco Friendliness, Safety and house keeping at highest priority l Excellent service support and technical backup l LOGISTICS : Convenient geographical location l Capacity to increase current production by 2 times l FUTURE EXPANSION :Total 10 Acres land available at Talegaon , Ranjangaon & Bhosari l INNOVATION : We continuously use new technologies and mix different technologies to come out with innovative products and solutions

Quality Dept.

Body Graphics

Chroma Flex Badges

COST ADVANTAGE

LOGISTICS On time Delivery JIT

Value Proposition

SERVICE ADVANTAGE Fast Development Immediate action on Problems

INNOVATION New Products Technology Mix for innovative solution