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Process & Benefits
EMERGING TRENDS IN CONSTRUCTION PRACTICES IN INDIA • Non-availability of cheap manual labor employed at site for cutting. • Increased awareness about speed. quality & safety of Construction.’s : Find ways & means to reduce pilferage and wastage at site Ready to use cut & bent Rebars take lead in shaping the Indian Construction market 3 Copyright © 2010 Jindal Steel & Power Ltd. • Lack of Space at project sites. • Cost pressures on Construction Co. . tying and Fixing of Re-bars. bending.
.REBAR PROCESSING SOLUTIONS TMT COILS STRAIGHT LENGTH Cutting to required length Bending to required Shapes Straightening Mesh Assembly Coupler Copyright © 2010 Jindal Steel & Power Ltd.
PRODUCTS Shear line Poly Bender Single Bender Radial Bender Manual Bender 5 Copyright © 2010 Jindal Steel & Power Ltd. .
.FINISHED GOOD RANGE 6 Copyright © 2010 Jindal Steel & Power Ltd.
Reliability of Steel supplies 2. Timeliness : Compress project schedules 4. Improvement in Quality of construction Customer Customers to focus on their core job – CONSTRUCTION 7 Copyright © 2010 Jindal Steel & Power Ltd. Improvement in Quality 3. .This Solution will bring a cascading improvement in the way project is executed 1.
Construction Manager High level quality control is necessary. Possibility to accelerate or slow down the pace of construction by simply reprogramming deliveries. Program deliveries according to concreting program. Production capacity is limited by labor and equipment availability. Materials procurement Get Steel price quotation. Ensure yields and waste within budget. Copyright © 2010 Jindal Steel & Power Ltd. . Company's margins Uncertain consumption and yields until completion of work. Construction Insure qualified bar benders. Bar forming Shape making Stirrup making Weldmesh welding Weldmesh making 8 Price quotation of steel and service. Knowledge of processed steel real cost from the very first day. Plan adequate equipment plan space for storage and processing (120 m2). Traditional System Prepare Cut and JSPL Processed Bend Rebar solution Blueprints.Advantages of Processed Rebar solutions Project design Minimize waste Assess steel consumption (5 a 7%). Cut and Bend Service price quotation. yields (40 a 60 hh/t). Purchase planning at least 5 weeks ahead of requirement.
requires between 40 . 9 Copyright © 2010 Jindal Steel & Power Ltd. processing or freight. Moreover. traditionally performed at the construction site.60 man hour/t. With the processed Rebars. the cost of processing decreases by approximately 30 % of steel value. By using processed Rebars. . • Zero waste: There is usually a certain amount of waste generated.Advantages of Processed Rebar solutions • Lower production costs: The Cut and Bend process. and saves on waste. depending on the type of construction and diameters mix. customer pays for the theoretical blueprint weight only. around 60 % of steel value. lower indirect costs are obtained through shorter construction time. which varies around 5 to10 % (a mean value of 7% can be estimated).
when buying processed Rebars. This results in lower financial cost. Total lead time is 5 weeks. nor for the cut and bend process (120m2).Advantages of Processed Rebar solutions • Lower financial cost: Normally the bars are kept in storage for three weeks before using them. since the material gets to construction site ready to be assembled. . lead time is considerably shorter as the time required for the delivery of material at construction site is lesser. since no storage space is required for bars (60 m2). 10 Copyright © 2010 Jindal Steel & Power Ltd. Lesser space is also needed at the site. (5 weeks later than when buying the bars at the plant and bending at construction site. Add to this one week for procurement and one additional week for processing at the construction site. On the other hand.) • Elimination of storage: Material is ordered when needed and partial deliveries are programmed according to the concreting schedule.
thus decreasing the risk of accidents as well as the eternal problem of bar thefts. handling of 12 m bars is eliminated. safe and operational: Since the whole cut and bend process is limited to ordering the material according to blueprints. • Greater response capacity and delivery flexibility: You can speed-up the pace of your construction to comply with certification deadlines. or slow it down -e.g. . 11 Copyright © 2010 Jindal Steel & Power Ltd. You can also decrease the construction time of the Reinforced Concrete structure. and neatness is improved.Advantages of Processed Rebar solutions • Simple. in case of rainsimply by programming delivery dates with our Rebar processing plants at Patratu/ Nalwa.
Facilities @ plant .
.JSPL facilities – automatic shaping centre 13 Copyright © 2010 Jindal Steel & Power Ltd.
.JSPL Facilities 14 Copyright © 2010 Jindal Steel & Power Ltd.
JSPL Facilities – shear line 15 Copyright © 2010 Jindal Steel & Power Ltd. .
JSPL facilities 16 Copyright © 2010 Jindal Steel & Power Ltd. .
JSPL facilities 17 Copyright © 2010 Jindal Steel & Power Ltd. .
.JSPL facilities 18 Copyright © 2010 Jindal Steel & Power Ltd.
The concrete meshes have a more dense spacing of the steel bar. roads. less than banding employment nearly approached net 50% . Concrete wire mesh can help to prevent the emergence of concrete cracks and development. • • 19 Copyright © 2010 Jindal Steel & Power Ltd. tunnel lining. airport runway. bridge deck pavement.Welded mesh • The longitudinal and transverse reinforcement bars are welded into concrete wire mesh. concrete pavement. concrete pipes and so on. wall. Application: concrete wire mesh is used for coal mine tunnel network protection or reinforcement. roof. floor. .70%. efficient and high-quality steel reinforced concrete structures can be reinforced to reduce the installation of a large number of working hours. floors. Concrete wire mesh is also named welded steel fabric. Advantages: concrete wire mesh for a new. Floor welding network configuration can reduce the surface of concrete about 75 percent split. housing floor.
Weld mesh plant 20 Copyright © 2010 Jindal Steel & Power Ltd. .
Weld mesh plant 21 Copyright © 2010 Jindal Steel & Power Ltd. .
.Weld mesh plant 22 Copyright © 2010 Jindal Steel & Power Ltd.
For Contractors: Faster work and finish the task within deadline. 23 Copyright © 2010 Jindal Steel & Power Ltd. Achieve greater accuracy with less manpower. . Reduced steel scrap generation.JSPL Facilities – welded wire mesh Practical Advantage of Weld Mesh: Greater ability to work to achieve increased output with exact steel areas and spacing. Simplified drawings with easy checking without errors. For Site Supervisors: Simple design enables the placement and checking of steel. Easy to read drawings and cross checking. Avoid wastage and scrap.
. overhang Cross overhang Up to 120 strokes/ min 1200-3200 mm 2000-6000 mm 50-200 mm 50-250 mm 50-200 mm 25-150 mm 24 Copyright © 2010 Jindal Steel & Power Ltd.Welded mesh machine Machine specifications Speed of production Width Length Long. Step Cross step Long.
.advantages – Concrete Reinforcement Advantages of Welded Wire Fabric Higher characteristic Design Strength WWF with Fe500 grade results in savings in steel area or steel weight required to the tune of 13. There is no cutting of bars. This serves most effectively in countering the non-load phenomena or strain induced stresses due to Shrinkage and Temperature changes. – Better and Economic Crack Resistance with Thinner Wires and Closer Spacing WWF usage affords the possibility of using thinner wires at closer spacing. The close spacing of thinner wires and the two way behavior of WWF minimizes the crack widths and preserves structural integrity of the slab. no marking and spacing them out.55% vis-a-vis HYSD bars of Fe415 grade – Vastly Superior Bonding Behavior As against the peripheral surface area which is responsible for bonding to concrete in the case of individual bars. the right mechanical interconnections by means of welds to cross wires are primarily responsible for stress transfer from concrete to steel and vice-versa in the case of WWF. and above all no laborious tying of binding wires 25 Copyright © 2010 Jindal Steel & Power Ltd. Each of the rigid welds capable of resisting up to 210 N/mm2 ensure quick and complete stress transfer within 2 welded joints from the critical section. It is complete freedom from all the mundane filter's jobs.Welded mesh . – Savings of Labor. Time and Binding Wire The most obvious and clinching advantage in the use of WWF is the immediate and positive savings in labor and time.
. It ensures that even if a crack develops the cracked faces are held together and the aggregate interlock is maintained. shelves. WWF provides the ideal and convenient solution for all kinds of repair work by Re-plastering or Guniting. A plain concrete slab under construction of sub-soil erosion or movements or due to temperature changes coupled with heavy traffic loading will develop cracks which collapse concrete of the surface.Welded mesh . Cost of a WWF reinforced slab is also more or less similar to that of a slightly thicker unreinforced slab. Usage of WWF serves to control cracking and crack width in both directions. The same aspect makes WWF indispensable in thin elements such as Precast partitions. – Flexibility of Handling and Placing The usage of thinner wire lends the fabric as extremely flexible in handling. ferro-cements or ferrocate products such as ferrocate water tanks etc. WWF is the only solution for the thin and tough spine of thin and efficient structural elements such as folded plate roofs. folded plate precast roof girders or hyperbolic paraboloid shells 26 Copyright © 2010 Jindal Steel & Power Ltd. fins. The tendency to use extra high strength concrete or extra thickness of concrete to minimize cracking does not solve any problems since the strains induced by the drying shrinkage or temperature contraction do not appreciably change with thickness.advantages – The only feasible and Essential Reinforcement for ground slabs WWF usage provides the only practical and easy solution for reinforcing slabs on ground. Coupled with the availability in long lengths in roll form.
.Thank you Copyright © 2010 Jindal Steel & Power Ltd.
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