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RS232 to Plant

MK V <I> Simplex Architecture


RS232 to Plant Ethernet to Plant

GE Energy Services

<I>

<I>

<I> <G>

<B>

<D>

<C>

<R>

<Q>

<X>

<Y>

<Z>

<P>

<CD>

<QD>

(<QD1>)

MK V
DI/O Analog DI/O Analog DI/O DI/O Trip I/O

DE Amolsch 6/20/01

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RS232 to Plant

MK V <I> TMR Architecture


RS232 to Plant Ethernet to Plant

GE Energy Services

<I>

<I>

<I> <G>

<B>

<D>

<C>

<R>

<S>

<T>

<Q>

<X>

<Y>

<Z>

<P>

<CD> MK V

<QD>

(<QD1>)

DI/O Analog DI/O Analog

DI/O Analog

DI/O Analog

Trip I/O

DE Amolsch 6/20/01

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<C>, <D> Core

MK V <C>/<D> Core Architecture


DE NET
2.5 mbs ARCNET

GE Energy Services

Stage Link to <I>


2.5 mbs ARCNET

LCC
<PD>
80196

DCC (1)
80186/80196

TCPS (Power Supply) (5)

Proc
80196

(2) Proc
80196

I/O (6,8,9) I/O (7)

Analog I/O Terminations

(3)

IO Net

(60K Baud)

Digital I/O (6-9) I/O Terminations

<CD> Core
80196

DE Amolsch 6/20/01

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<PD>

MK V <CD> Core Architecture

GE Energy Services

To CTBA (6) in <C>

125 vdc (60K Baud)

IO Net

<CD> Core TCDA (CI) (1) I/O (6) I/O (7) Contact In I/O Terminations

TCRA (Relays) (4) TCRA (Relays) (5)

125 vdc

125 vdc

I/O (8)

Relay I/O Terminations

I/O (9)

DE Amolsch 6/20/01

MK V <R>/<S>/<T> Core Architecture


DE NET
2.5 mbs ARCNET

GE Energy Services

<R>, <S>, <T> Core LCC


<PD>
80196

DCC (1)
80186/80196

TCPS (Power Supply) (5)

Proc
80196

(2) Proc
80196

I/O (8/9) Analog I/O (7) I/O (6) Critical/Trip I/O Terminations Digital I/O Terminations
DE Amolsch 6/20/01

(3) Proc
80196

I/O Terminations

(4)
IO Net (60K Baud)

<P> Cores
80196

I/O (6)
IO Net (60K Baud)

<QDn>
80196

I/O (6-9)

g
IO Net <PD> (60K Baud)

MK V <P> Core Architecture


To TCQC (4) in <R> To TCQC (4) in <S> To TCQC (4) in <T> IO Net IO Net To TCCB (2) in<C> <R> <S> <T>

GE Energy Services

<P> Core TCEA <X> (1) TCEB (2) TCEA <Y> (3) TCTn (Relays) (4) TCEA <Z> (5)
IO Net IO Net IO Net To TCPA (1, 3, &5) in <PLU> To TCDA (3) in <QD1>
DE Amolsch 6/20/01

Protective I/O (6) I/O Terminations

To TCDA (1) in <QD1> To TCDA (2) in <QD1>

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To TCQC in <R> To TCEA (1) in <P>

MK V <QD> Core Architecture

GE Energy Services

To TCQC in <S> To TCEA (3) in <P> To TCQC in <T> To TCEA (5) in <P> IO Net IO Net

125 vdc

IO Net

<QD> Core
Pwr <R>

TCDA (1) TCDA (2) TCDA (3) TCRA (Relays) (4) TCRA (Relays) (5)
125 vdc

I/O (6) I/O (7)

Contact In I/O Terminations

Pwr <S>

Pwr <T>

125 vdc

I/O (8) I/O (9)

Relay

I/O
Terminations

IO Data to & from all 3 TCDAs

DE Amolsch 6/20/01

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LCC 80196 A R C D P M DPM
LCC

MK V Components
LAP TOP COMPUTER TIMN (Troubleshooting Tool) RS232 ANALOG I/O
TCCn

GE Energy Services
TO DCS (MODBUS LINK)

<C>
CONTROL PROCESSOR DCC(Drive Control Card)
80186 EEPROM

<I>

D P M 80196 DPM 32010

80196

A R C

STAGE LINK
RG 62/A-U COAX 2.5 MEGA BAUD 93Termination Resistor

A R C

<CD> DE NET (DATA EXCHANGE NETWORK) (2.5 MEGA BAUD) (DUAL PORTED MEMORY) I/O NET 760K BAUD DIGITAL I/O
TCDn 80196 TCRn TCRn

486 DX 32 BIT I/O ADDRESS BUS

<I>

<R>
CONTROL PROCESSOR
LCC 80196 A R C D P M DPM 80196 DPM 80186

<G>
A R C

RS232

ANALOG I/O
TCQn
A R C

DCC(Drive Control Card)


EEPROM

E T H

D P M 32010

80196

A R C

TO DCS (ETHERNET LINK) RG 58 C/U Cable 10 Mega Baud 50Termination Resistor

<P> BUNET 9600 BAUD I/O NET 760K BAUD SYNC CHECK ONLY
TCEn 80196 <X> Loc. 1

<QDn> DIGITAL I/O


TCDn 80196

<S>
CONTROL PROCESSOR
LCC 80196 A R C D P M DPM 80196 DPM 80186

RS232

ANALOG I/O
TCQn

DCC(Drive Control Card)


EEPROM

D P M 32010

80196

TCT(L,S,G) A R C

<P> BUNET 9600 BAUD I/O NET 760K BAUD


TCEn 80196 <Y> Loc. 3

<QDn> DIGITAL I/O


TCDn 80196 TCRn TCRn

<T>
CONTROL PROCESSOR
LCC 80196 A R C D P M DPM 80196 DPM 80186

RS232

ANALOG I/O
TCQn

DCC(Drive Control Card)


EEPROM

D P M 32010

80196

A R C

<P> BUNET 9600 BAUD RS422 <BOI>


TCEn

<QDn> DIGITAL I/O


TCDn 80196 Rev 1.0

I/O NET 760K BAUD

80196 <Z> Loc. 5

Figure 11 SPEEDTRONIC TM Mark V Processor Interconnection Diagram

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LO W LEV EL S H IEL D BU S BAR C CO M

MK V Components

GE Energy Services

<S > C ore

<R > C ore

<C > C ore

H IG H L EV EL S H IEL D BU S BAR

T B for L V D T/R S ervo's e tc .

T B for L V D T/R S ervo's e tc .

T B for m A inp uts/o utpu ts

N ot U se d

V ibration, P R, V dc e tc . T B for T hem o pco uples

N ot U se d

N ot U se d

T B for T hem o pco uples

N ot U se d

L V D T fe edb ack, m A inp uts

T B for R T D

B ack up O pe ra to r Interface < B O I>

<T > C ore

<P> C ore

<PD > C ore

E m ergen cy Stop PB T B for L V D T/R S ervo's e tc . O ve rs peed , flam e S ynch & trip A C & D C p ow er sup ply in puts

<D > C ore or <Q D 2> C ore or R ectfiers

<Q D 1> C ore

<C D > C ore

C on ta ct Inpu t T erm inal B oa rd C on ta ct Inpu t T erm inal B oa rd C on ta ct O utpu t T erm inal B oa rd C on ta ct O utpu t T erm inal B oa rd

C on ta ct Inpu t T erm inal B oa rd C on ta ct Inpu t T erm inal B oa rd C on ta ct O utpu t T erm inal B oa rd C on ta ct O utpu t T erm inal B oa rd

LEF T F RO N T D O O R

LEF T S ID E WALL

R IG H T S ID E WALL

R IG H T F R O N T D O O R

B A CK P A N EL

G rou nd Lu g

N O TE S: 1 - H igh level w iring on right side of case, low level on left side. 2 - C able support rails provided on both side w alls. 3 - R efer to case outline draw ings for additional site specific details.

Figure 1 Functional Layou t of a typical SPE E D TR O N IC M ark V C abinet

g
LO W LE V EL SH IEL D B U S BAR C CO M

MK V Components

GE Energy Services

< S> C ore 1 - DCC /L CC 2 - TC Q A 3 - TC Q B * 4 - TC Q C 5 - TC P S 6 - Q TB A

<R> C ore 1 - DCC /L CC 2 - TC Q A 3 - TC Q B * 4 - TC Q C 5 - TC P S 6 - Q TB A

<C> C ore 1 - DCC /L CC 2 - TC C A 3 - TC C B * 4 - TC C C 5 - TC P S 6 - C TB A

H IG H LEV EL SH IEL D B U S BAR

N ot U se d (* 5)

7 - TB Q B

N ot U se d

N ot U se d

8 - TB Q A

8 - TB Q A B ack up O pe rator Interfac e < B O I>

N ot U se d

9 - TB Q C (* 4)

9 - TB C A

<T> C ore 1 - DCC /L CC 2 - TC Q A 3 - TC Q B * 4 - TC Q C 5 - TC P S

1 2 3 4 5

<P> C ore - TC E A - TC E B - TC E A - TC T n - TC E A

< PD > C ore 1 - TC P D

E m erge ncy Sto p P B 6 - Q TB A 6 - PT B A T B 1 & TB 2

<D > C ore or <Q D 2 > C ore or R ectfiers

1 2 3 4 5

<QD1> C ore - TC D A - TC D A - TC D A - TC R A - TC R A

1 2 3 4 5

< C D 1> C ore - TC D A - O PE N - O PE N - TC R A - TC R A

6 - D TB A

6 - D TB A

7 - D TB B

7 - D TB B

8 - D TB C

8 - D TB C

9 - D TB D

9 - D TB D

LEFT FR O N T D O O R

LEFT SID E W A LL

B A CK PA N E L

R IG H T SID E W A LL
G rou nd Lu g

R IG H T FR O N T D O O R

N O TE S: 1 - H igh level w iring on right side of case, low level on left side. 2 - C able support rails provided on both side w alls. ("B " type panels have shield term ination bars located adjacent to the term inal boards). 3 - R efer to case outline draw ings for additional site specific details. 4 - L ocation 9 of <R > could be used for extended I/O , eg. a TB Q F card installed on a large steam turbine application. 5 - L ocation 7 of <S> could be used for extended I/O , eg. proxim eter inputs term inated on a TB Q E card. Figure 2 D escriptive L ayout of a typical S PE ED T R O N IC M ark V C abinet

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<I>

MK V Configuration Files

GE Energy Services

ASG

DATA DICT

TABLE

IO_CFG Hardware

CSP Software

CDB/TABLES Signal Def.

<B>

<D>

<C>

<R>

<S>

<T>

<Q>

<X>

<Y>

<Z>

<P>

<CD>
MK V

<QD>

(<QD1>)

DI/O Analog DI/O Analog

DI/O Analog

DI/O Analog

Trip I/O

DE Amolsch 6/20/01

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CONST_Q.SRC CONST_B.SRC The <Q> and <B> control constants are stored in these files. The initial values are provided by Turbine Eng. EVENT_Q.SRC EVENT_B.SRC These two files are the Event definition files for <B> and <Q>. HIST_Q.SRC HIST_B.SRC These two files are the History point definition files. UNITDATA.TPL MAOUT_Q.SRC MAOUT_B.SRC These files contain the definition for the <B> Milliamp outputs. PROM specific (Unit specific) point definition template file. UNITDATA.DAT (UNSORTED) UNITFREE.TPL DDLOCATE.EXE The purpose of this complier is to process the GEDS Template and the database files to form the unsorted Mark V memory map. UNITMAP.TPL

Mark V Configuration Files

GE Energy Services

PROM specific (Unit specific) Memory Map template file

<I> Processor Files and Compilers

IO.ASG An ASCII file that defines a name and data type for each Mark V hardware I/O point.

SITE.ASG An ASCII file containingthe database of Site assigned spare signal point names, (variable and logic)

PRIMITIVE.DEF BIGBLOCK.DEF These two files contain the information defining the Big Block Language and the Primitive Block functions avaliable to the MSE.EXE They also contain the interface information used by the documentaion function.

Mark V TMR
<T> <S> <R> <C> <D>

STAGE LINK
MSTR_SEQ.CFG In order to be executable each CSP Segment must have a name, scan rate, and skew defined in this file. It is used by the COMP_SEQ.EXE to produce the executable code that is downloaded. IO_CFG.DAT Defines one of ten or more default card specific PROM definition files which are used by the IO_CFG.EXE. It forms the MK V hardware configuration definition file for <Q> and <B>.

FACTORY.ASG An ASCII file containing the database of GEDS assigned spare signal point names. (variable and logic)

ALLOCSSP.ASG An ASCII file containing the database of Process Alarms and Double-word variables.

PROM specific (Unit specific) spare point definition template file.

CBLR_Q.SRC CBLR_B.SRC These two files contain information about the <Q> and <B> Cable Remote

Part of the Main Dictionary File which contains: memory mapped information including name, memory location and internal point number Complied by DDLOCATE.

MSE.EXE The purpose of this compiler is to process the UNITDATA.DAT, PRIMITIVE.DEF, & BIGBLOCK.DEF This program creates the segment source files. (Typical file names: SEQ_TRB1.SCR, SEQ_AUX.SRC)

SEQ_TRBn.SRC SEQ_B.SRC ASCII source files for the <Q> and <B> segment files. These files are defined in MSTR_SEQ.CFG and compiled with the BIGBLOCK.DEF & PRIMITIVE.DEF files by the COMP_SEQ.EXE (creates the segment data files)

COMP_SEQ.EXE The purpose of this compiler is to process the UNITDATA.DAT, MSTR_SEQ.CFG, PRIMITIVE.DEF, and BIGBLOCK.DEF and create the segment data files SEQ_Q.DAT and SEQ_B.DAT.

IO_CFG.EXE The configuration of all Input and Output hardware on the Mark V is determined by this compiler. This function can be selected from the Main Menu. SEQ_Q.DAT (.AP1) Compiled <Q> segments Compiled by COMP_SEQ.EXE They contain the <Q> software (sequencing for protection and control)

DDUTIL.EXE The purpose of this compiler is to process the unsorted UNITDATA.DAT file and produce a sorted memory map. FORMAT_Q.DAT FORMAT_B.DAT ENGLISH.SCA METRIC.SCA HARDWARE.SCA CUSTOM.SCA English, Custom, Hardware or Metric scale definition files. Files for formatting EEPROMS UNITDATA.DAT (SORTED) Part of the Data Dictionary it contains information about each signal (logic or real) of the unit. Compiled by DDUTIL BOI_Q.DAT BOI_B.DAT Compiled BOI (.AP1) (.AP1) data. CONST_Q.DAT CONST_B.DAT (.AP1) (.AP1) EPA_Q.DAT EPA_B.DAT (.AP1) (.AP1) (.AP1) (.AP1) TOTD_Q.DAT (.AP1) TOTD_B.DAT (.AP1) Timer data for Fired Hours, Etc. UBBL_Q.DAT (.AP1) UBBL_B.DAT (.AP1) User defined Big Block Information. SEQ_B.DAT (.AP1) Compiled <B> segments Compiled by COMP_SEQ.EXE They contain the <B> software (Non-critical sequencing)

TOTT_Q.SRC TOTT_B.SRC These two files contain information about the <Q> and <B> Totalizer

IOCFG_Q.DAT IOCFG_B.DAT

(.AP1) (.AP1)

BOI_Q.SRC BOI_B.SRC These two files contain information about the Backup Operator Interface

These files are produced by the IO_CFG.EXE and are ready to be downloaded. They contain the <Q> and <B> hardware configuration (regulator and other I/O specifications)

EPA_Q.SRC EPA_B.SRC These two files contain information for the EPA logging

Compiled <Q> & <B> control constant data. MAOUT_Q.DAT MAOUT_B.DAT (.AP1) (.AP1)

Compiled <Q> & <B> EPA data. CHNG_Q.DAT CHNG_B.DAT (.AP1) (.AP1)

TOTT_Q.DAT TOTT_B.DAT TABLE_C.EXE This compiler processes definition files that contain control constants, events. Ma Outputs, change detect, cable remote, totalized data, enviromental information, and trip history data.

(.AP1) (.AP1)

IO_CFG
EEPROM.EXE

Compiled <Q> & <B> totalizer information.

Compiled <Q> & <B> milli-amp output data.

Compiled <Q> & <B> change detect data.

CHNG_Q.SRC CHNG_B.SRC These two files are the variable change detect definition source files.

CSP/CDB TABLES

CBLR_Q.DAT CBLR_B.DAT

(.AP1) (.AP1)

EVENT_Q.DAT EVENT_B.DAT

(.AP1) (.AP1)

HIST_Q.DAT HIST_B.DAT

(.AP1) (.AP1)

This compiler processes and transmits all the data files to the EEPROM on the DCC_Card in the Mark V.

Compiled <Q> & <B> cable remote data.

Compiled <Q> & <B> event data.

Compiled <Q> & <B> trip history data.

Rev. 5.3

NOTE: *.AP1 FILES ARE USED WITH THE MARK V HMI ONLY

MK V Configuration Files
<I>

GE Energy Services

IO.ASG ALLOCSSP.ASG
STRUCT

FACTORY.ASG

SITE.ASG
UNSTR

ALARM.DAT ENUMDATA.DAT SCLEDATA.DAT LONGNAME.DAT* SYNONYM.DAT*

UNITDATA.DAT

CONST_B.SRC CONST_Q.SRC EPA_B.SRC EPA_Q.SRC MAOUT_B.SRC MAOUT_Q.SRC CHANGE_B.SRC CHANGE_Q.SRC EVENT_B.SRC EVENT_Q.SRC TOTT_B.SRC TOTT_Q.SRC HIST_B.SRC HIST_Q.SRC CBLR_B.SRC CBLR_Q.SRC

ASG

DATA DICT

TABLE

IO_CFG Hardware

CSP Software

CDB/TABLES Signal Def.

MK V *OPTIONAL
DE Amolsch 6/20/01

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Signal Type Abreviations Signal Type <B> Logic, Local Logic, Private Logic, Fast-Voted Logic, State Push Button Variable, Local Variable, Private Variable, Fast-Voted Variable, Analog Setpoint Variable, Control Constant LB

MK V Configuration Files

GE Energy Services

<Q> LQ LQP LQV LQLS LQPB VQ VQP VQV VQAS VQCC

VB

VBAS

IO.ASG ALLOCSSP.ASG STRUCT

FACTORY.ASG SITE.ASG UNSTR

ALARM.DAT ENUMDATA.DAT SCLEDATA.DAT LONGNAME.DAT* SYNONYM.DAT*

UNITDATA.DAT

CONST_B.SRC CONST_Q.SRC EPA_B.SRC EPA_Q.SRC MAOUT_B.SRC MAOUT_Q.SRC CHANGE_B.SRC CHANGE_Q.SRC EVENT_B.SRC EVENT_Q.SRC TOTT_B.SRC TOTT_Q.SRC HIST_B.SRC HIST_Q.SRC CBLR_B.SRC CBLR_Q.SRC

ASG

DATA DICT

TABLE

CDB *OPTIONAL
DE Amolsch 6/20/01

MK V Components

GE Energy Services

LIQUID CRYSTAL DISPLAY


GE Drive Systems Control Products
MENU ALARM SIL DSP F11 F1 F12 F2 F13 F3 F14 F4 F15 F5 A 1 B 2 C 3 CLEAR

PROC ALARM ACK NORMAL

F16 F6

F17 F7

F18 F8

F19 F9

F20 F10

D 4

E 5

F 6 DELETE

ALLP ALARM RESET ALARMS SCROLL UP PREV DSP ESC RAISE

FORCE SET

R 7

S 8

T 9 E N T E R

DEM SHIFT SCROLL DOWN NEXT DSP HELP LOWER

DZ

<

>

Figure 3 Backup Operator Interace Panel <BOI>

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C:\ DOS IDP 0 files

MK V < I > File Structure


C:\
Generic Files

GE Energy Services

DOS IDP UTILITY 167 files 0 files

Generic Files

MISC FILES
5 files Site Specific Files

CONFIG Arcnet.DAT Config.DAT Ctrl_loc.DAT Dynamic.BIN IO_Ports.DAT RUNTIME

5 files

Site Specific Files

CUSTOM

F:/ Arcnet.DAT Config.DAT Ctrl_loc.DAT Dynamic.BIN IO_Ports.DAT RUNTIME (or F:) 50 files

50 files

Site Specific Files

UNITn

224 files

Unit Specific Files

SITE FILES
Site Specific Files 224 files Unit Specific Files

PROM Unitmap.TPL Unitfree.TPL Unitdata.TPL

134 files

UNITn

USER

0 files (initially)

DATA 13 files Arcnet.DAT Autoexec.BAT Autoexec.GDP Config.DAT Config.SYS Enet.DAT GSM_Serv.DAT Hostname.TXT IDP.CRC IO_Ports.DAT PCTCP.INI Timesync.DAT Version.DAT EXEC 149 files DDLocate.EXE DDUtil.EXE

PROM 134 files Unitmap.TPL Unitfree.TPL Unitdata.TPL USER G:/ DATA 13 files Arcnet.DAT Autoexec.BAT Autoexec.GDP Config.DAT Config.SYS Enet.DAT GSM_Serv.DAT Hostname.TXT IDP.CRC IO_Ports.DAT PCTCP.INI Timesync.DAT Version.DAT CONFIG EXEC 149 files DDLocate.EXE DDUtil.EXE

0 files (initially)

MK V FILES

LOG

0 files

UTILITY

167 files

CUSTOM

0 files

LOG

0 files

DE Amolsch 6/20/01

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EEPROM <option>

Using EEPROM

GE Energy Services

<unit_name>

<proc>

<sections> ALL USER

UP DOWN DIR CHECK NOCHECK HELP EXIT

T1 S2 T3 S4

C D R S T

FORMAT* SEQ CONST IOCFG UBBL HIST EPA MAOUT EVENT CHNG BOI TOTT TOTD* CBLR
DE Amolsch 6/20/01

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<I>
IDOS Operating System IDP

<I> Software

vs.

<HMI> Software
<HMI>

GE Energy Services

Windows NT Operating System CIMPLICITY Disp Project(s) (*.GEF) AnimatedScreen Files (*.CIM) Signal Manager/List

Disp

Animated Screen Files (anim.exe) (*.A0) (*.An) (*.A)

CIMB Turbine Control Interface (TCI) Data Definition Files C o m p i l e r s

Data Definition Files


Download Files (*.DAT) (*.ASG) (*.DAT) (*.SRC) (*.TPL)

(*.ASG) (*.DAT) (*.SRC) (*.TPL)

C o m p i l e r s

Download Files (*.AP1)

EEPROM Downloader Mark V Cores <C> <D> <R> <S> <T> <C>

EEPROM Downloader

Mark V Cores <D> <R> <S> <T>


Mk V Software.ppt Dave Amolsch 8/2000

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RS232 to Plant

MK V <HMI> Simplex Architecture


RS232 to Plant Ethernet to Plant

GE Energy Services

<HMI>

<HMI>

<B>

<D>

<C>

<R>

<Q>

<X>

<Y>

<Z>

<P>

<CD>

<QD>

(<QD1>)

MK V
DI/O Analog DI/O Analog DI/O DI/O Trip I/O

DE Amolsch 6/20/01

g
RS232 to Plant

MK V <HMI> TMR Architecture


RS232 to Plant Ethernet to Plant

GE Energy Services

<HMI>

<HMI>

<B>

<D>

<C>

<R>

<S>

<T>

<Q>

<X>

<Y>

<Z>

<P>

<CD>

<QD>

(<QD1>)

MK V
DI/O Analog DI/O Analog DI/O Analog DI/O Analog Trip I/O

DE Amolsch 6/20/01