PIPELINE REPAIR AT KP 110 – KP 133 KUALA TUNGKAL TO PANARAN TGI OFFSHORE PIPELINE

18th-June-08

FEED Handover Meeting Agenda
1. 2. 3. 4. 5. 6. 7. 8.

Project Introduction Project Status MTO Procurement & Installation Specifications MR’s TBE/Table of Compliance Procurement Status Discussion and Close out

Project Introduction

KP 133.5

KP 110.5

Project Introduction

Details of Damaged Section (KP110.5 to KP133.5)
• Total of 19 buckles along the damaged section • Maximum deformation of buckle – 7.59% of OD • Water depth at damaged section – 35m

Design Basis of Replacement Pipeline
DESCRIPTION Approximate Length Pipeline OD Material Line Pipe Specification Pipeline Wall Thickness Service Pipeline Corrosion Allowance Internal Coating External Corrosion Coating External Corrosion Coating Thickness Concrete Weight Coating Thickness Design Pressure Operating Temperature Hydrotest Pressure Maximum Operating Pressure Product Density Pressure Rating of Pipeline Components UNIT km mm mm mm mm mm Barg °C Barg Barg Kg/m3 PARAMETERS Approximately 23.0 711.2 (28”) Carbon Steel API 5L X65, manufactured to DNV OS-F101 15.9 (.625”) Dry Sales Gas 0.0 80 micron DFT Epoxy Coating 3 Layer PE 2.1 94 113.8 (1650 psig) 40.6 136.7 (1983 psig) 103.4 (1500 psig) 63.0 ANSI Class 900

FEED OBJECTIVES
      

Engineer a feasible repair method that can be executed by available installation contractors in the region Develop a method based on use of industry proven equipment and procedures Review the method with potential EPCC contractors to get feedback on their construction risks. Develop a method which offers no or minimum stoppage of Gas to the consumers Develop a method which enables restoring the gas flow to the full design pressure as early as possible Conduct risk work shop and identify risks that should be managed by PMT Identify long lead items for procurement so that repair work can be executed as early as practically possible

Schematic Diagram

MTO for Zero Downtime Method
Hot Tap Tees Size 28 x 6” 28 x 16” 28 x 28” Material ASTM A 694 F65 ASTM A 694 F65 ASTM A 694 F65 28” 28”, 90ºBends API 5L X65 Mechanical Connectors 28” ASTM A 694 F65 Flanges 6” Pressurizing line 16” Branch Line ASTM A 694 F65 ASTM A 694 F65 4+1 2+1 4+1 8+1 Swivel type WN Flange Swivel flange Blind flange Misalignment flange 28” Pipeline ASTM A 694 F65 4+1 6+1 10+1 2+1 28” Pig Launcher/Receiver ASTM A 694 F65 2 WN Flange Swivel flange Blind flange Misalignment flange Swivel flange 2 5D Hot Induction Bends 4+1spare 2 for Test bend and WPQT Quantities 2 2 4

MTO for Zero Downtime Method
Testable Gaskets Size 28” 16” Test Kit Material SS 316 Octagonal SS 316 Octagonal SS316 Weldolets 28 x 4 “ 28 x 2” 16 x 4” 16 x 6” ASTM A 694 F65 / WPHY65 ASTM A 694 F65 / WPHY65 ASTM A 694 F65 / WPHY65 ASTM A 694 F65 / WPHY65 Barred Tee 28” x 16” ASTM A 694 F65 / WPHY65 Elbow 16” ASTM A 694 F65 / WPHY65 Subsea Ball Valves 2" 4" 6” Body: A350-LF-2 / A352 LCC Ball & Seat: A182-F55 with WC coating Seat Spring: Inconel X750 2 4 2 Full Bore, RTJ x Welded End Full Bore, RTJ x Welded End Full Bore, RTJ x Welded End 4 90º 2 Reducing Tee 2+1 2+1 2+1 2+1 80XS 80XS 80XS 80XS Quantities 4+1 4+1 2 Kamos Gasket Kamos Gasket Kamos

MTO for Zero Downtime Method
Expanding Gate Valves Size 16” Material Body: A350-LF-2 / A352 LCC Gate & Seat: A182-F55 with WC coating 28” Seat Spring: Inconel X750 2 Quantities 2 Reduced Bore, Welded end. Through conduit Double Block and Bleed Full Bore, Piggable and welded end Through conduit Double Block and Bleed Subsea Globe Valve 6” Body: A350-LF-2 / A352 LCC Trim : A182-F55 with WC coating Stem packing : Flexible Graphite 2 RTJ X RTJ Welded bonnet

Material Specifications
S/N
1. 2. 3. 4. 5.

Activities
Line Pipe Flanges, Bolts, Nuts, Gaskets and Fittings Subsea DBB Expandable Gate Valves / Gate Valves 5D Induction Bends Subsea Mechanical Connectors & Hot Tap Assembly TGI Specification 29780-00-SU-SPC001 29780-00-SU-SPC003 29780-00-SU-SPC004 29780-00-SU-SPC005

Status
Done Done Done Done Done
EPC

Further Actions
-

Contractor to attend all FAT testing for both mechanical connectors and hot tap assemblies
EPC

Contractor to perform mock testing at the works followed by full mock up before the actual installation works 6. 7. 8. 9. 10. Field Welding and NDT Installation Survey and Monitoring Hydrotest, Gauging and Pigging Construction Materials 29780-00-SU-SPC002 29780-00-SU-SPC007 29780-00-SU-SPC008 29780-00-SU-SPC009 ---Done Done Done Done Not Done EPC Contractor to prepare welding and NDT procedures EPC Contractor to develop installation procedures. EPC to develop site procedures. Final HAZOP and HAZID need to be performed. All non-long lead and construction materials to be procured by EPC Contractor

Material Requisitions
S/N
1. 2. 3. 4. 5.

Activities
Line Pipe Flanges, Bolts, Nuts, Gaskets and Fittings Subsea DBB Expandable Gate Valves / Ball Valves 5D Induction Bends Subsea Mechanical Connectors & Hot Tap Assembly TGI 29780-00-SU-RFQ-0003 29780-00-SU-RFQ-0002 29780-00-SU-RFQ-0001 29780-00-SU-RFQ-0004

Status
Done Done Done Done Done

Further Actions
-

TBE/Table of Complinace
S/N
1. 2. 3. 4. 5.

Activities
Line Pipe 5D Induction Bends Flanges, Bolts, Nuts, Gaskets and Fittings Subsea DBB Expandable Gate Valves / Ball Valves Subsea Mechanical Connectors & Hot Tap Assembly TGI TGI TGI TGI TGI

Status
--Done Done Done

Further Actions
-

Project Status – Procurement

Steel Plate and Line Pipe Manufacturing Inspection
• AnYang Steel Plate Mill audit – Done • Line Pipe Manufacture Kick-off meeting and Mill audit – ????

All non-long lead items & consumables to be supplied by EPC Contractor and subjected to PMT’s approval – status ???? Specifications and MRs for Long Lead Items Preparation – Done
• Long lead items are identified in the MTO Report

Project Status – Procurement

S/N

Procurement Assistance
Activities Status Float MR TBE
Done Done -

Further Actions

1. 2.

Flanges, Bolts, Nuts, Gaskets and Fittings Subsea Double Expandable Gate Valves / Gate Valves 5D Induction Bends Subsea Mechanical Connectors & Hot Tap Assembly

Done Done

3. 4.

Done

Done

Specifications and MRs issued to TGI. TGI to send out for quotations – Status unknown ??? PMT to ensure EPC Contractor attend all FAT testing and perform mock testing before actual repair works

Project Status – Procurement

S/N
1. 2.

Procurement Assistance
Activities Selected Vendor
PT Bakrie -

Further Actions
28” Line Production status to be updated by TGI. Status of 16” pipe to be informed by TGI ???? Specifications and MRs issued to TGI. Awaiting TGI to send out for quotations. TGI to update the status ???? TGI to update the status ????? TGI to update the staus -

Line Pipe 5D Induction Bends

3. 4. 5.

Coating & Anodes Flanges, Bolts, Nuts, Gaskets and Fittings Subsea Double Expandable Gate Valves / Globe/Ball Valves Subsea Mechanical Connectors & Hot Tap Assembly

BrederoShaw -Batam Oceanering BEL Valves

6.

OCEANERING

PMT to ensure EPC Contractor attend all FAT testing and perform mock testing before actual repair works

Project Status – Procurement

Balance Procurement Items
S/N
1. 2. 3. 5. 6.

Activities
Line Pipe Small Bore valves Flanges, Bolts, Nuts, Gaskets and Fittings Barred Tee Structurals for Skid assembly Small bore pipes like 6”,4”, 2” etc to be procured by EPC contractor ¾” 2 “ Small bore and miscellaneous items to be procured by EPC contractor To be confirmed by TGI ????? To be Procured by EPC contractor

Discussion and Close Out

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