Force Feed Lubricator System

Service Bulletin 276 - April 22, 1996

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Service Bulletin 276 - April 1996

40:1 Gear Ratio

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Cylinder Lubrication Logic Chart (Example) RAM / MH / WH / WG 4 .

RAM 5 .

From Main Lube System Lubricator System MH / WH / WG Plugged if external lubricant is used. Pumps Gear Box Coupling & Stub-shaft Mounting Bracket 6 .

Pressure Reduction Orifice #1=.078” Establishes 5-10PSI 7 .063” #2=.

Force Feed Lube System 8 .

Typical Divider Valve Type Lubrication System on Superior C-Force Compressors 9 .

Premier Lubricator 10 .

Single Pump Lubricator for Divider Block Type Lubrication Systems – C-Force Compressor Premier Model 756701 Lubricator Assembly 2-Pint Reservoir 1-Feed (1/4” Plunger Standard) Center Rear Rotary Drive 60:1 Reduction 11 .

Premier Lubricator .AXIS 12 .

Premier Model P-55U Pump 13 .

018 Cu. In.500 drops in a pint. • 1/4” Plunger = . and average drop size is . In. • 3/8” Plunger = . however oil viscosity may vary drop size.010 Cu. 1/8” NPT Vent Screw Pump Displacement Union Nut Flushing Unit Suctio n Inlet • Maximum Output (per stroke): • 3/16” Plunger = .002 Cu. In. In. • There are approximately 14.Flow Rate Adjustment • Loosen lock nut on flushing unit • Turn flushing unit counter-clockwise to increase flow • Turn flushing unit clockwise to decrease flow • Tighten lock nut when desired flow rate is achieved Pump Outlet. • The cubic volume for a pint of oil is 28. 14 . In.9 Cu.041 Cu.

Typical Pump Sequence of Events 15 .

Premier Model P-55U Pump Assembly–Pressurized Suction (Blind Sightfeed)-C-Force Compressor Premier Part Number 91202 CES Part Number 620-239-001 Plunger Size 1/4” 91203 620-240-001 3/8” 16 .

Exploded View 17 .

-Typical External Feed Pump Sequence of Events 18 .

90040 90 Degree Elbow Type Max. Pressure: 3000 PSIG Double Ball.Premier Check Valves Single Ball. 90023 Straight 1/8” NPT Male x Female Max. Part No. Pressure: 8000 PSIG 19 . Part No.

000 PSI Flow Direction Packing Check Valve Part No. 90025 Double Ball. 90501 Single Ball. Carbon Steel Rated for 3.Premier Injection Point Check Valves C-Force Compressors Cylinder Check Valve Part No.000 PSI Flow Direction 20 . Stainless Steel Rated for 8.

DropsA SMX Divider Valve Assembly General Features: • Modular Design (Base and Elements) • Integral Porting Adapter f/ Single to Twin Conversion • Air Bleeds Built Into Base • Wide Variety of Element Sizes • Elements Can Be Serviced Without Disturbing Piping • Zinc Plated Components Accessories: • Cycle Indicators • Pin Type Pressure Indicators • Proximity Switches & Digital No-Flow Timers 21 .

31 SSU) • Grease: Maximum 200 ASTM (NLGI-4) • Inlet Thread: 1/4” NPT • Outlet Thread: 1/8” NPT Temperature Range: -40 F (-250 C) to + 3920 F (+2000 C) 22 .Technical Data – DropsA SMX Divider Valves Technical Specifications: • Maximum Pressure: 7.250 PSI (500 Bar) • Minimum Pressure: 215 PSI (15 Bar) • O-Ring Material: Viton • Oil Viscosity: Minimum 15cSt (77.

020 .005 .035 .015 .0075 .060 .020 .030 .050 .025 .080 641516 641790 641517 641518 641519 641520 641521 641522 641523 23 .SMX Metering Element Sizes SMX Metering Element Chart Metering Element Size Delivery In3 (Twin) Delivery In3 (Single) Element Part Number SMX-08 SMX-12 SMX-16 SMX-25 SMX-35 SMX-40 SMX-50 SMX-60 SMX-65 .010 .015 .030 .010 .070 .040 .040 .

Deliron Magnetic (Visual) Cycle Indicator Features: • Stainless Steel Housing • Highly Visible Orange Cycle Indicator • Mounts on Any Size Metering Element • Fully Enclosed • Replaces Leaking Mechanical Cycle Pins 24 .

25 .Removing air from the lubricator line.

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3 O-Ring End Section .Inlet Section Section No. 1 Section No. 2 1st Stage Cylinder Section No.

4) pint / day Break-in 2 x the normal lube rate Reference – ES 1002 28 .2) pint / day Cylinder Cylinder Diameter X 1/5(.Lube Rates for Superior Compressor Cylinders and Packing Packing Rod Diameter X 2/5(.

In. to make 1 complete cycle @ 18 ppd.090 x 3.6 Cycles Per Minute) 2.000 Divided By 9 = .030 x 3. SMX-4 (35T-16S-16T-08S) Divider Valve . @ 9 ppd.000 Divided By 18 = 15 Seconds Per Cycle (4 Cycles Per Minute) . In to make 1 complete cycle @ 18 ppd.030 x 3.5 Seconds Per Cycle (2. @ 4 ppd.000 Divided By 4 = 10 Seconds Per Cycle (6 Cycles Per Minute) 22. @ 9 ppd.090 x 3.90 Cycles Per Minute) 29 .000 Divided By 9 = .090 x 3.030 Cu. .Divider Valve Cycle Frequency Examples 1. .000 Divided By 18 = 5 Seconds Per Cycle (12 Cycles Per Minute) .030 x 3. @ 4 ppd.000 Divided By 4 = 30 Seconds Per Cycle (2 Cycles Per Minute) 67 Seconds Per Cycle (.090 Cu. SMX-3 (08T-08T-08T) Divider Valve .

30 .DNFT Products Digital No-Flow Timers DNFT-PRG DNFT-LCC-AC Mounted on SMX-3 Assy.

–400C……+850 C • Field Replaceable Battery is Standard 31 .B.D: T4 CE 0344 Class 1 Zone 1.DNFT-LED Digital No-Flow Timer DNFT Features: • Monitors Movement of Divider Valve Piston • Fixed 2-Minute Alarm Time • Closed Loop or Open Loop • Requires No External Power • Installs Directly To Divider Valve • Not Affected By Temperature or Viscosity • Blinking LED Cycle Indication • Dependable Timed Shutdown Protection Ratings: CSA C-US 186200 Class 1. 1. Ex md IIC T4 Ex II 2G EE x m IIB T5 KEMA 00ATEX1090 X Amb. Div.C. Groups A.

2050. 5500 and 6400 PSI with High Pressure Cap (0.Atmospheric Rupture Indicator Atmospheric Rupture Indicators are used to signal excessive pressure in divider valve type lubrication systems. 2950 and 3250 PSI with Standard Cap (0. 1175. Pressures Available: 900. The Atmospheric Rupture Indicator employs a Rupture Disc which will burst at a predetermined pressure.250 Orifice) 3700. 1450. 4600. 2350. automatically relieving pressure. 1750.125 Orifice) Disc’s are color coded for identification 32 .

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Any Questions? 34 .

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