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Stepping ahead into The realm of new Challenge…
We are driven by passion… We live by values.. We are committed to quality..
Gourab Mondal Manish Prakash Dung Dung Manjeet Pradhan Srajan Kumar Saxena Siddharth Manu
• Started in 1949 as a small hosiery factory • Spinning capacity of 0.55 millions cotton spindles,25000 worsted spindles • Turnover of $550 million inclusive of export turnover of $175 million. • The production facility has been certified ISO 9001:2000/ISO14002 & Okotex certification. • IN HOUSE brands- Monte Carlo, Canterbury, Cotton County
Ottoman. Bedford Cord. Cotton-Stretch & Cotton-Tencil etc.Product Range Fabric Products: • Blends: 100% Cotton & Cotton Blends (Poly-cotton. Chinos. Dobbies. Cavallery Twill. Broken Twills. Bottom & Outerwear) GSM : 100 grams to 330 grams . Canvas Utility Products: Garments (Tops.) • Woven Vibrancy: Twills. Satins . Ripstop. Tussors .
Old Navy. Arrow. Price Costco… • Nahar Investments & Holding Ltd. . Izod. Philips Van Heusen.-cotton county • Nahar Spinning Mills Ltd.-GAP. Quicksilver.Group of Companies • Nahar Industrial Enterprises Ltd.-I-AXIALLY ORIENTED POLYPROPYLENE FILMS • Nahar Capital & Financial Services Ltd. Pierre Cardin.
Peru. Czech Republic. China. Turkey Awards & Certifications • “Highest Exports in Cotton garments” Gold Medal (2007-08) awarded by AEPC • “Energy Conservation Award”(2007) . Portugal. Columbia. Poland. Brazil.National Awards on Energy Conservation for Industries • “Punjab State Safety Award”(2007) – Punjab Labor Department • ISO 9001:2000 &14001:2004 Certifications .Export Markets-USA. Israel. Chile. Lithuania. Argentina. Lebanon.
D.) DANDARI KALAN KNITTING & DYEING RISHABH SPINNING NAHAR EXPORT OSWAL CHEMICALS & DYES PUNJAB CONCAST KAMAL OSWAL (M.M.Company Overview NSM K.D.) ARHAM SPINNING MILLS OSWAL SUGAR NAHAR FABRICS NAHAR EXPORT (100% EOU) GARMENT DIVISION JAWAHAR LAL OSWAL (C. D. JAIN NAHAR SPINNING MILLS PEARL NAHAR FIBRES DINESH OSWAL (M.) .
MANAGER WAREHOUSE SR.Hierarchy CEO GM (FINANCE) GM (COMMERCIAL) GM (P & A) VP (TECH) VP (SALES) PPC MANAGER DESIGNING MANAGER DYE HOUSE DGM NEW SPINNING GM POST SPINNING GM WEAVING DGM FINISHING DGM INSPECTION MANAGER QC LAB DGM ENGINEERING DGM SALES MANAGER INDUSTRIAL RMG SR. MANAGER MARKETTING DGM REG SALES ACCOUNTS DGM PERSONNEL COSTING SR. MANAGER ADMINISTRATION HUMAN RESOURCE WELFARE INDUSTRIAL RELATIONS . MANAGER PURCHASE MANGER LEGAL EXCISE DGM EDP SR.
Spinning.Process Flow • I:\flowchart.doc .
Mech -1 from Tamil Nadu Imported sources – PIMA & GIZA from Egypt.S-6 from Maharashtra. FOUNDLANDS from USA • Bale size = 165 kg • Storage Area = 50 x100 m2 .• Raw materialsDomestic sources – J-34 .
).Blow Room Process • Opening-M/C – LMW BALEPLUCKER LA – 23 (2 nos.39 bales at 1 time • Cleaning-M/C – LMW VARIOCLEAN LB9/2 • MIXING-M/C – LMW UNIMIX LB 7/4R • REMOVAL OF COLOURED CONTAMINATIONSM/C – VETAL SCAN .
Machines used for spinning • • • • • • • CardingLMW LC 300 A V3 (20) Trützschler Trumac TC 5 -3 (5) BREAKER DRAW FRAME REITER SB-20 (For Combed line) LMW LDO/6 (For carded line) Trützschler Trumac TD – 03 LAP FORMER LMW LH 10 (2) COMBING LMW LK 54 (10) • • • Roving LMW LFS 1660 V (9) Ring frame spinning Model No: LR 6/AX(24) WINDING-AUTOCONER OERLIKON SCHLAFHORST Autoconer 338 Type RM(3) OERLIKON SCHLAFHORST Autoconer 338 Type D(2) OERLIKON SCHLAFHORST Autoconer 338 Type V(5) T.O.F. (Two for One)-M/C –RESHMI MURATEC TFO YARN CONDITIONING-M/C – SIEGER YCP (Yarn Conditioning Plant) .1 • • • • .
Fully jacquard .Mini jacquard 4.Auto striper 3.Basic machines 2.Knitting •weft n warp.Basic machines 2.Auto striper 3.wrapper Double jersey1.Fully jacquard 5.Mini jacquard 4.docx •Machines used in weft knitting: Single jersey 1.
Machines for knitting Machines Basic Auto-stripper Basic interlock Auto interlock Fully jacquard Wrapper Number of machines 34 16 17 10 6 4 Total Number of Machines = 87 Machines: . Mayer.Fukuhara. Keum Yong. Terrot. Well-knit Machine Specifications: Well-knit Machinery Co Ltd (Basic Machine) Needle: 1920T Specs: 34” * 18G * 60F Terrot (Interlock Machine) Needle: 3408 T Specs: 34” * 16G Fukuhara (Auto-stepper) Needle : 2640 T Specs : 42” * 20G * 252F Fukuhara (Auto-stepper 6 Colores ) Needle: 2568 specs: 36” * 24G .
PROCESSING FOR DYEING AND PRINTING • Processing section – Singeing and desizing section – Washing and bleaching section – Mercerizing section • Finishing section • Peaching section .
DYEING • In Nahar cotton is dyed with reactive dye and vat dye by padding technique. • For polyester dyeing disperse dye is used and for polyester cotton blend disperse & vat dye is used in the ratio 3:3. • Process: Padding Pre-drying Drying Cooling .
000-60.000 m .• • • • • Color fixators: Ciba: Dichloro triazono Remajol: vinyl sulvo Levofin RDPS E-control • Number of machines: 1 • Number of dryer: 1 • Production per day: 40.
doc .PRINTING FLOWCHART • I:\flowchart.
.000-20.000 m per day.Styles of Printing: • Direct ( Reactive & Pigment) for Cotton • Discharge for Polyester Methods of Printing: • Rotary Screen Maximum 16 colors can be printed. Maximum production capacity at 100% efficiency = 15.
trying to shake off the ink parts/flakes • Screen Curing: Carried out in ZIMMER Screen Curing m/c at temperature of 180oc for 2 hours • End Ring Fixing: Done for fixing the screen to the Rotary Screen Printing m/c • Rotary Screen Printing: M/C – ZIMMER Austria ROTASCREEN (1) .Details • Screen Making: The no. This chamber vibrates . of screens needed = The no. of colours in the design • Screen Coating: M/C – ZIMMER Austria • Screen Engraving: M/C – AGS CST ( Color Scanner Technology) • Screen Washing • Screen Stripping: Screen is fitted axially in a chamber in a solution of LU-20 & LU-5.
Problems • • • • • • Design defects Engraving defects Blunt/Uneven Design Incorrect viscosity of Photo emulsion coating Printing over creased fabric Incorrect speed & pressure of m/c .
ISO 105 C 06 .AATCC 61-2A. Test of colorfastness to washing • M/Cs – IFB GYROWASH (1) • IFB EXECUTIVE PLUS TUMBLE DRYER (2) • INNOLAB INNOWASH FASTNESS TESTER (1) • WHIRLPOOL GOLD INTIMATE CARE WASHING MACHINE (2) • Standards .QUALITY ASSURANCE 1.
ISO 105 E 12 It is of 2 kinds: • Dry crocking • Wet crocking 3.H. HEALINK CROCKMASTER (1) Standards .AATCC 139.HEAL & Co. Test of Colorfastness to Perspiration M/C – JAMES.HEAL & Co.2.H. HEALINK PERSPIROMETER(1) Standards – AATCC 15. ISO 105 E 04 . Test of Colorfastness to Rubbing (crocking) M/C – JAMES.
Other tests for assuring quality • • • • • • Test of resistance to pilling & abrasion Test of tensile strength Test of stretch & recovery Test of heat contact Test of wrinkle recovery Test of water repellence .
5 MW per day • Banned tobacco • Effluent treatment plant • Use of trolleys and small caddy lifters wherever applicable .What makes NAHAR different?? • Proper markings everywhere in the industry for easy movement of Work • Fire prevention devices/extinguishers at every nook and corner • Motivating Statements for laborers at general places • First Aid kits available at all security checks • self-power generation using Renewable Sources of Energy. The steam generated is used for dyeing purposes. Output: 3.
Dependent on the third party for sale and the distribution of the product. Member of wool mark and ISO 9002 and many other certifications.SWOT analysis STRENGHTS Good Brand Image. . WEAKNESS OWM is dependent upon foreign producers for raw materials. Laboratories for testing the quality of the products. Nearly 0 employee turnover.
Many big competitors like VARDHMAN. JAYASHREE TEXTILES . IN-HOUSE brands MONTE CARLO CANTERBURY. OLD NAVY etc. WILLS. like and Mushrooming and upcoming of small hosieries in Ludhiana. MARKS AND SPENCER.OPPORTUNITIES THREATS Fabrication for various companies likes NIKE. Seasonal demand for their products like pullovers. GAP.
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