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Proporciona los medios de fijación de los neumáticos al bastidor del camión. • Impulsa al camion para el movimiento hacia adelante o hacia atrás

• Cambia la energía del motor al generador. (Frena al Camión a una velocidad segura antes de utilizar los frenos de servicio)
• Proporciona frenado dinámico para moverse hacia adelante.

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VENTAJAS
1) Costos de reparacion relativamente bajo
2) Mas revisiones en la vida del motor.

DESVENTAJAS
1) Elementos de desgaste – carbones y colector (conmutador) 2) Descargas destructivas de la suciedad y desgaste (Flashovers)

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Brushes / Brush Holder Electric Motor Cartridge Sun Pinion Commutator Armature Coils 6 .

Planetary Gears Torque Tube Sun Pinion Magnetic Frame Wheel Hub Hub Bearings 7 .

Commutator Brake Hub Armature Coils Frame Head Shaft Drive Coupling Sun Pinion 8 .

2) Clean & Dry.1) Document All Measurements & Findings. Bearing Surfaces (2) Triangulation Measurements 9 .

5) Replace (36) Inboard & Outboard Pinion Bearing Cap Bolts. 10 . 3 Inboard & 3 Outboard Bores Inboard Pinion Bores Outboard Pinion Bores Plugs Plugs 4) Tap Out All Planetary Retainer Holes & Plug with Plastic Plugs.MAGNETIC FRAME INSPECTION 3) Planetary Bearing Bore Inspection & Measurements.

7) Inspect & Pressure Test Brake Line Piping. 6) Inspect Wear Band Mounting Area. 11 .MAGNETIC FRAME INSPECTION 5) Inspect & Measure Inboard & Outboard Hub Bearing Surfaces.

12 . 9) Remove/Clean. Inspect & Measure Hub Bearings (Replace if Necessary).MAGNETIC FRAME INSPECTION 8) Inspect Copper Bars & Insulation for wear & damage (Insulate Again if Necessary).

Seal Area 5) Non-Destructive Testing (NDT) Gear Teeth. 2) Clean and Thoroughly Dry Unit.1) Document All Measurements & Findings. 3) Inspect Seal Mounting Area. 4) Inspect & Measure Main Gear Area. 13 .

(Both on the Planetary Gear & Torque Tube Gear) 14 .NDT Process – Looking For Indications of Bad Teeth.

2) Clean and Thoroughly Dry Unit. 15 .1) Document All Measurements & Findings.

WHEEL HUB INSPECTION 3) Inspect & Measure Hub-Bearing Mounting Bores. Bearing (2) Bearing Surface 16 .

WHEEL HUB INSPECTION 4) Inspect Wheel Rim Mounting Surface (Repair if Needed). Studs Replaced Wheel Rim Mounting Surface Studs Removed 5) Remove All Old Wheel Clamp Studs. 6) Tap All Wheel Rim Clamp Stud Holes. 7) Install New Studs. 17 .

PLANETARY GEAR INSPECTION 3) Clean & Dry Thoroughly. 4) Inspect/Measure & Record Inboard/Outboard Bearing Surfaces. Bearing Outboard Surface Inboard Bearing Surface 18 .

Pinion Portion 19 .PLANETARY GEAR INSPECTION 5) Inspect/Measure Gear & Pinion Teeth. Gear Portion 6) NDT Inspection of Gear Teeth.

Slots For Brake Lines & Copper Bar Connecting Cables Inner Bearing Fit Mount For Frame Head Coils 20 .

Inner Bearing Mount Cable Type Jumpers Copper Bar Jumpers (TIG Welded) Inner Bearing Assembly Commutator Coils Main Exciter Coils 21 .

INSPECT.CLEAN.ARMATURE 22 . TEST & RECONDITION .

Surge Test and Bar-to-Bar Resistance Check of Armature. 4) Inspect Flash Ring & Replace Teflon Band. 3) Megger Test.1) Steam and Bake Dry. 2) Document all Readings and Findings. 23 .

Bearing Surfaces Splines Opposite Comm End Comm End 24 .5) Inspect & Measure Shaft Bearing and Spline Fits.

Coupling Splines Splines Pinion Gear 25 .6) Check Shaft Run-Out. 7) Measure. Sun Pinion & Coupling. NDT & Record Spline Fits (Pin Check) of Shaft.

Conduct Electrical Tests For The 2nd Time. (Compare Test Results of Test #2 to Test #3) 12) Document all Measurements & Findings. Undercut & Balance The Commutator. 26 . 10) Turn. Clean & Bevel Bar Grooves Turn Diameter Brake Hub Frame Head Assembly 11) Conduct Electrical Tests For 3rd Time.BASIC ELECTRICAL REBUILD PROCESS 8) 9) Varnish Treat & Bake Dry The Armature.

1) Install Bearings on Planetary Gears. 2) Set Magnetic Frame Vertical with Gear Case Up. 27 .

28 .3) Installing Planet Bearing Assemblies In Frame.

5) Level Magnetic Frame. 6) Install Wear Bands. Wheel Hub Torque Tube Leveling Feet Magnetic Frame 29 . 7) Install Seals in Torque Tube.FINAL ASSEMBLY 4) Reposition Magnetic Frame 180° with Leveling Feet Attached.

30 .8) Install Torque Tube.

9) Install Seal Ring. 31 . Install O-Ring.

32 .10) Install Wheel Hub Bearings & Grease.

11) Install Wheel Hub. 33 .

MAGNETIC FRAME INSTALLATION 11) Install Greased Inner Bearing on the Electric Motor Cartridge. Inner Bearing/Support Assembly Assembly Installed 34 .

12) Install the Electric Motor Cartridge in Magnetic Frame. Mounting Bolts 35 .

Frame-Head & Break Support. 36 .13) Install Bearing.

Armature Ready To Lift In With Lift Eye Frame Ready For Installation Remove Protective Cardboard 37 .14) Install Armature in the Electric Motor Cartridge/Magnetic Frame.

INSTALLING ARMATURE IN MOTOR Installation Begins Guiding Armature In 38 .

197" Commutator Coils Armature Installed Secure Frame Head With Bolts 39 .INSTALLING ARMATURE IN MOTOR Air Gap Specification .200" Main Exciter Coils .

15) Turn the Magnetic Frame From Vertical to Horizontal Position. Special Lifting Fixture (2) Lifting Slings Lifting Chain 40 .

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Pressure Arm Spring Brush Insulator Stud Brush Pig Tail Bolt with Special Washer 42 .

Brushes and Air Baffles.16) Install Brush Holders. Brush Holder Brush Holder Mount 43 .

Commutator Protected During Armature Installation Brush Holder Completed Installation 44 .

Jumper Bars & Cables on Back Cover.17) Seat Brushes. 18) Install Sun Pinion. 19) Install Gear Case Cover. ASSEMBLY 20) Install Insulators. Main Cables Red Insulators Sensor Cables Sun Pinion Cover With Magnet Oil Reservoir Warning Tag Jumper Bars & Connections For Cables Oil Reservoir 45 .

21) Fill Oil Reservoir. 28) Shrink Wrap Both Ends. 27) Install on Shipping Skid. 23) Test Run 1 Hour in Each Direction. 22) Electrical Test & Record Measurements. 24) Drain Oil Reservoir. ASSEMBLY READY FOR SHIPMENT! 46 . 26) Paint/Stencil. 25) Label Reservoir With Tag – “Fill Before Run”.

ELECTRICAL PROCESS TOOLING • Commutator Turning Lathe • Commutator Under-Cutter • Armature Balancing Equipment 47 .

• Brush Seating Tools And Materials • Megger 48 .

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Torque Tube. Sun Pinion.1 YEAR OR 5. Specifically Not Covered in the Basic Overall •Any Welding of Bearing Bores & Machining •Any Repairs to Bearing Mounting Surfaces & Machining •Replacement of Planet Gears.000 HOUR WARRANTY •Documented Report On Condition of All Parts Within the W/M Replacement of Any Parts Not Itemized in the Report Incur Additional Charges. Hub Bearings & Seal Housings 50 . Wheel Hub.

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