You are on page 1of 52

1

Proporciona los medios de fijacin de los neumticos al bastidor del camin. Impulsa al camion para el movimiento hacia adelante o hacia atrs

Cambia la energa del motor al generador. (Frena al Camin a una velocidad segura antes de utilizar los frenos de servicio)
Proporciona frenado dinmico para moverse hacia adelante.

VENTAJAS
1) Costos de reparacion relativamente bajo
2) Mas revisiones en la vida del motor.

DESVENTAJAS
1) Elementos de desgaste carbones y colector (conmutador) 2) Descargas destructivas de la suciedad y desgaste (Flashovers)

Brushes / Brush Holder Electric Motor Cartridge

Sun Pinion Commutator

Armature Coils
6

Planetary Gears
Torque Tube

Sun Pinion Magnetic Frame

Wheel Hub

Hub Bearings
7

Commutator

Brake Hub

Armature Coils

Frame Head

Shaft

Drive Coupling

Sun Pinion
8

1) Document All Measurements & Findings. 2) Clean & Dry.

Bearing Surfaces (2)

Triangulation Measurements
9

MAGNETIC FRAME INSPECTION

3) Planetary Bearing Bore Inspection & Measurements. 3 Inboard & 3 Outboard Bores

Inboard Pinion Bores Outboard Pinion Bores

Plugs

Plugs

4) Tap Out All Planetary Retainer Holes & Plug with Plastic Plugs. 5) Replace (36) Inboard & Outboard Pinion Bearing Cap Bolts.
10

MAGNETIC FRAME INSPECTION

5) Inspect & Measure Inboard & Outboard Hub Bearing Surfaces.


6) Inspect Wear Band Mounting Area.

7) Inspect & Pressure Test Brake Line Piping.

11

MAGNETIC FRAME INSPECTION

8) Inspect Copper Bars & Insulation for wear & damage

(Insulate Again if Necessary).

9) Remove/Clean, Inspect & Measure Hub Bearings (Replace if Necessary).

12

1) Document All Measurements & Findings. 2) Clean and Thoroughly Dry Unit. 3) Inspect Seal Mounting Area. 4) Inspect & Measure Main Gear Area.

Seal Area
5) Non-Destructive Testing (NDT) Gear Teeth.

13

NDT Process Looking For Indications of Bad Teeth. (Both on the Planetary Gear & Torque Tube Gear)
14

1) Document All Measurements & Findings. 2) Clean and Thoroughly Dry Unit.

15

WHEEL HUB INSPECTION 3) Inspect & Measure Hub-Bearing Mounting Bores.

Bearing (2) Bearing Surface

16

WHEEL HUB INSPECTION 4) Inspect Wheel Rim Mounting Surface (Repair if Needed).

Studs Replaced

Wheel Rim Mounting Surface Studs Removed

5) Remove All Old Wheel Clamp Studs.

6) Tap All Wheel Rim Clamp Stud Holes.

7) Install New Studs.

17

PLANETARY GEAR INSPECTION 3) Clean & Dry Thoroughly. 4) Inspect/Measure & Record Inboard/Outboard Bearing Surfaces.

Bearing Outboard Surface

Inboard Bearing Surface

18

PLANETARY GEAR INSPECTION 5) Inspect/Measure Gear & Pinion Teeth.

Gear Portion

6) NDT Inspection of Gear Teeth.

Pinion Portion

19

Slots For Brake Lines & Copper Bar

Connecting Cables

Inner Bearing Fit

Mount For Frame Head

Coils
20

Inner Bearing Mount

Cable Type Jumpers

Copper Bar Jumpers (TIG Welded) Inner Bearing Assembly Commutator Coils

Main Exciter Coils


21

CLEAN, INSPECT, TEST & RECONDITION - ARMATURE

22

1) Steam and Bake Dry. 2) Document all Readings and Findings. 3) Megger Test, Surge Test and Bar-to-Bar Resistance Check of Armature.

4) Inspect Flash Ring & Replace Teflon Band.

23

5) Inspect & Measure Shaft Bearing and Spline Fits.

Bearing Surfaces
Splines

Opposite Comm End

Comm End

24

6) Check Shaft Run-Out. 7) Measure, NDT & Record Spline Fits (Pin Check) of Shaft, Sun Pinion & Coupling.

Coupling

Splines Splines Pinion Gear

25

BASIC ELECTRICAL REBUILD PROCESS

8)
9)

Varnish Treat & Bake Dry The Armature.


Conduct Electrical Tests For The 2nd Time.

10) Turn, Undercut & Balance The Commutator.

Clean & Bevel Bar Grooves

Turn Diameter Brake Hub

Frame Head Assembly


11) Conduct Electrical Tests For 3rd Time. (Compare Test Results of Test #2 to Test #3)

12) Document all Measurements & Findings.

26

1) Install Bearings on Planetary Gears.

2) Set Magnetic Frame Vertical with Gear Case Up.

27

3) Installing Planet Bearing Assemblies In Frame.

28

FINAL ASSEMBLY
4) Reposition Magnetic Frame 180 with Leveling Feet Attached. 5) Level Magnetic Frame. 6) Install Wear Bands. 7) Install Seals in Torque Tube.
Wheel Hub

Torque Tube

Leveling Feet
Magnetic Frame

29

8) Install Torque Tube.

30

9) Install Seal Ring.

Install O-Ring.

31

10) Install Wheel Hub Bearings & Grease.

32

11) Install Wheel Hub.

33

MAGNETIC FRAME INSTALLATION 11) Install Greased Inner Bearing on the Electric Motor Cartridge.

Inner Bearing/Support Assembly

Assembly Installed

34

12) Install the Electric Motor Cartridge in Magnetic Frame.

Mounting Bolts

35

13) Install Bearing, Frame-Head & Break Support.

36

14) Install Armature in the Electric Motor Cartridge/Magnetic Frame.

Armature Ready To Lift In With Lift Eye

Frame Ready For Installation Remove Protective Cardboard

37

INSTALLING ARMATURE IN MOTOR

Installation Begins

Guiding Armature In
38

INSTALLING ARMATURE IN MOTOR

Air Gap Specification .200" Main Exciter Coils .197" Commutator Coils

Armature Installed Secure Frame Head With Bolts

39

15) Turn the Magnetic Frame From Vertical to Horizontal Position.

Special Lifting Fixture (2)

Lifting Slings

Lifting Chain
40

41

Pressure Arm

Spring

Brush Insulator Stud

Brush Pig Tail

Bolt with Special Washer


42

16) Install Brush Holders, Brushes and Air Baffles.

Brush Holder

Brush Holder Mount


43

Commutator Protected During Armature Installation


Brush Holder

Completed Installation
44

17) Seat Brushes.


18) Install Sun Pinion. 19) Install Gear Case Cover.

ASSEMBLY

20) Install Insulators, Jumper Bars & Cables on Back Cover.

Main Cables
Red Insulators

Sensor Cables Sun Pinion Cover With Magnet Oil Reservoir Warning Tag Jumper Bars & Connections For Cables Oil Reservoir
45

21) Fill Oil Reservoir. 22) Electrical Test & Record Measurements. 23) Test Run 1 Hour in Each Direction. 24) Drain Oil Reservoir. 25) Label Reservoir With Tag Fill Before Run. 26) Paint/Stencil. 27) Install on Shipping Skid. 28) Shrink Wrap Both Ends.

ASSEMBLY

READY FOR SHIPMENT!

46

ELECTRICAL PROCESS TOOLING


Commutator Turning Lathe Commutator Under-Cutter

Armature Balancing Equipment

47

Brush Seating Tools And Materials


Megger

48

49

1 YEAR OR 5,000 HOUR WARRANTY Documented Report On Condition of All Parts Within the W/M

Replacement of Any Parts Not Itemized in the Report Incur Additional Charges.

Specifically Not Covered in the Basic Overall Any Welding of Bearing Bores & Machining Any Repairs to Bearing Mounting Surfaces & Machining Replacement of Planet Gears, Sun Pinion, Torque Tube, Wheel Hub, Hub Bearings & Seal Housings

50

51

52