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Manufacturing Execution

System

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MES

MES

MES

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CAD CAE

PDM

CAPP

CRM
/

ERP

MES

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zhangjie@sjtu.edu.cn

zhangjie@sjtu.edu.cn

zhangjie@sjtu.edu.cn

ERP

CRMSCM)
APS) OLAP)
BI)B2C/B2B)

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MES

zhangjie@sjtu.edu.cn

1.2

DCS)(PLC)

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()

()

DCS
MES
MRP/MRP II
DRP
CRM
SCM

ERP / Internet
B2B
B2BB2C

zhangjie@sjtu.edu.cn

DRP

Lab-analysis

Materiel

DCS

Power

OLAP
CRM

ERP

SCM

PDM

Advanced

Batch

Driver

APS

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ISA-95
Level 4

ISO

ERP
Level 3

MES

ISA-95 Parts
1, 2, 5
B2MML
ISA-95 Parts
3,4

IEC & ISA

Level 2

Level 1

IEC, OPC
& OMAC

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ERP
(??
?)

MES

MESERP

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MES2090
MESA
(MESA International)MES

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HUAMN & ERP


100X
?

10X

Manufacturing
Business Ware

Automation
Platforms

HUMAN & CONTROL


1X
?

Enterprise
Systems

HUMAN & MES

HUAMN & EQUIP


1X

Automation
Components

Plant Floor

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MES
MES

MES

ERP

/
/

PLC/

SoftLogic

DCS/
OCS

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?/
?

zhangjie@sjtu.edu.cn

zhangjie@sjtu.edu.cn

MES

zhangjie@sjtu.edu.cn

MES
MES

MES

ERP

/
/

PLC/

SoftLogic

DCS/
OCS

MES

ERP

MES

PLC/

SoftLogic

DCS/
OCS

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MES
MES

---------
MES
,

---------
MES

---------

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MES

MES

MES

zhangjie@sjtu.edu.cn

MES
MES

zhangjie@sjtu.edu.cn

MES(ISA-95)

(1.0)

(9.0)

(8.0)

(7.0)

(2.0)

(4.0)

(5.0)

(3.2)
(3.1) (3.0)

(6.0)

(3.3)

(10.0)

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MES

MES

SPC

SPC

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MES
MES

ERP

CRM

SCM

DRP

CMC/PDM

AUTOMATION

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MES
MES
MESAMES

1)

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sequence
Criterions

Weekly/Daily
Program

FIS DISPO
create a sequence

IO - sequence

Fast sequence

Locked sequence

FIS DISPO
order release

locked orders

Step1
Step2

request of next order

Printing ID Labe
l

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MES
2)

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MES
3)

4)

zhangjie@sjtu.edu.cn

MES
6)

7)

zhangjie@sjtu.edu.cn

MES
8)

9)

zhangjie@sjtu.edu.cn

MES
10)

11)

zhangjie@sjtu.edu.cn

MES

/
/
/

JIT

MES

FDA

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MES

MES

FDA

FDA

/
/


()

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MES

MES

MES

zhangjie@sjtu.edu.cn

3
1
2
3
4

Gestamp
Valeo

MES

zhangjie@sjtu.edu.cn

1Gestamp

Gestamp
235
Mercosur

GestampJIT


MES


ERP

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1Gestamp

MES
*
*ERP
ERP

MES

zhangjie@sjtu.edu.cn

2Valeo

Valeo

Valeo11

MES

zhangjie@sjtu.edu.cn

2Valeo

AprisoFlexNetMES


-
-
-
-
-
-Kanban

AprisoFlexNet
MES
Valeo55

80

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3MES

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4MES

zhangjie@sjtu.edu.cn

MES
MES

MES

zhangjie@sjtu.edu.cn

MES

l
l

ANDON
l
l
l
l

zhangjie@sjtu.edu.cn

MES

: ANDON
w
w

zhangjie@sjtu.edu.cn

MES

l
w

zhangjie@sjtu.edu.cn

MES

l
l

l CNC

l PLC

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X,Y,Z

X,Y,Z

X,Y,Z

X,Y,Z

G,M,T

X,Y,Z

X,Y,Z

NC

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MES

l
l

w
l
w
w

zhangjie@sjtu.edu.cn

MES

l
l
l
l
l
l
l
l

NC
PLC

zhangjie@sjtu.edu.cn

/ /

ORACLE
qs-STAT
PRIMS

SAP

All Application / File Server apps


AutoCAD
qs-STAT
PAS

SQLServer
PM&C, EPS
PAS

AutoCAD

qs-STAT

RF Unit

PC Based Controls
PAS data at Load Stations

* All communication protocols are TCP/IP unless otherwise noted

PLCs

Profibus, Peer2peer, etc.

OP10

OP20

OP30

OP40

OP50

OP60

OP70

OP80

OP90

OP100

Target
400
Actual
248

zhangjie@sjtu.edu.cn

MES

MES

MES

zhangjie@sjtu.edu.cn

MES

zhangjie@sjtu.edu.cn

MES

zhangjie@sjtu.edu.cn

MES

zhangjie@sjtu.edu.cn

MES

zhangjie@sjtu.edu.cn

MES

zhangjie@sjtu.edu.cn

MES

zhangjie@sjtu.edu.cn

MES
MES

MES

zhangjie@sjtu.edu.cn

MES
a) MESERP
ERP

MESERP

zhangjie@sjtu.edu.cn

MES
b) MES

ERP
MES
ERP

zhangjie@sjtu.edu.cn

MES
c) MES

zhangjie@sjtu.edu.cn

MES
d) MES

zhangjie@sjtu.edu.cn

MES
e) MES

zhangjie@sjtu.edu.cn

MES
f) MES

zhangjie@sjtu.edu.cn

MES
g) MES

MES

zhangjie@sjtu.edu.cn

MES
h)
MES

zhangjie@sjtu.edu.cn

MES
MES
MES

zhangjie@sjtu.edu.cn

MES

zhangjie@sjtu.edu.cn

MES
MESA19931996
MES

/
75%16%/
9%MES
2.3

zhangjie@sjtu.edu.cn

1(1993)

2(1996)

45%2-80%

75%25-100% 36%0-90%

17%25-100% 32%0-100%

56%5-100%

67%0-200%

32%2-60%

22%0-80%

()

15%5-25%

22%0-65%

57%10-100% 55%0-100%

35%10-80%

zhangjie@sjtu.edu.cn

MES
() 1
75%
67%
60%

55%

45%
36%
30%

35%

32%
22%

22%

15%

0%

1MESA

zhangjie@sjtu.edu.cn

MES

MES

MES

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