ti: M phng thp chng ct v h thng thu hi nhit ca phn xng CDU Nh my lc du Nghi Sn

GVHD: SVTH:

PGS. TS. NGUYN NH LM TRNG MINH HONG NGUYN TH HONG HIN L VN

NI DUNG TRNH CHIU

Tng quan NMLD Nghi Sn Phn mm HYSYS M phng phn xng CDU
Phn tch kt qu Kt lun

2/39

GII THIU CHUNG

Nh my lc du Nghi Sn, Vit Nam thuc khu kinh t Nghi Sn, huyn Tnh Gia, tnh Thanh Ho. Cch H Ni 200km v pha Nam

S d n nh my lc du Nghi Sn
3/39

GII THIU CHUNG

Tng mc u t: 9 t USD Cng sut: 8,4 triu tn du th/nm giai on u c th ln 10 triu tn/nm. Nguyn liu: 100% du th Kuwait hoc hn hp 85% du Kuwait + 15% du Murban. 15/01/2013: khi cng xy dng Nm 2016: d kin hon thnh, Nm 2017: vn hnh thng mi p ng khong 40% nhu cu xng du trong nc Ch u t ny l mt cng ty lin doanh gm: Tp on Du kh Vit Nam (PVN) (25,1% vn), Cng ty Du m Kuwait (KPI) (35,1%), Cng ty Idemitsu Kosan Co (IKC) (35,1%) v Cng ty Ha cht Mitsui Chemicals Inc (MCI) 4,7%. Lin danh nh thu EPC do cng ty JGC Corporation (Nht Bn) ng u v cc nh thu: Chiyoda Corporation (Nht Bn), GS Engineering & Construction Corporation (Hn Quc), SK Engineering & Construction Co., Ltd (Hn Quc), Technip France (Php), v Technip Geoproduction (M) Sdn. Bhd (Malaysia).
4/39

CC SN PHM
Kh ha lng LPG Xng (RON 92, 95) Du ho/Nhin liu phn lc Du Diesel (cao cp, thng) Nha PP, Para-xylene, Benzene & S
5/39

MC TIU
Mc tiu

p ng nhu cu th trng v an ninh nng lng

Cung cp nguyn liu pht trin ngnh CN ha du.

ng gp cho s pht trin KT ca t nc

6/39

NI DUNG TRNH CHIU

Tng quan NMLD Nghi Sn Phn mm HYSYS M phng phn xng CDU
Phn tch kt qu Kt lun

7/39

GII THIU CHUNG

Hysys l sn phm ca cng ty Hyprotech Canada thuc cng ty AEA Technologie Engineering Software - Hyprotech Ltd. Hin nay l mt phn trong gi phn mm Aspen One. Hysys l phn mm chuyn dng dng tnh ton v m phng cng ngh c dng cho ch bin du v kh, trong cc qu trnh x l v ch bin kh c s dng nhiu nht

8/39

GII THIU CHUNG

Hysys l sn phm ca cng ty Hyprotech Canada Bar thuc cng ty AEA Menu Technologie Engineering Software - Hyprotech Ltd Tool Bar Hysys l phn mm chuyn dng dng tnh ton v m phng cng ngh c dng cho ch bin du v kh, trong cc qu trnh x l v ch bin kh c s dng nhiu nht

Trace Window

Obiect Status Window

Performance Slider

Status Bar

Giao din lm vic ca phn mm Hysys

9/39

GII THIU CHUNG

1
- Kh nng tnh ton a dng - Cho kt qu c chnh xc cao - Cung cp nhiu thut ton s dng

2
- Tr giup cho qu trinh tinh ton cng ngh - Kho st cc thng s trong qu trinh thit k nha my

3
T ng tnh ton cc thng s cn li nu thit lp thng tin

Trnh nhng sai st v ng thi c th s dng nhng d liu ban u khc nhau
10/39

GII THIU CHUNG

Trng thi lm vic
Steady Mode:
M phng qu trinh trng thi tnh : + Thit k (Designing) cng ngh cho qu trnh mi. + Th li, kim tra li (Retrofitting) cc qu trinh ang tn ti. + Hiu chnh (Troubleshooting), + Ti u ha (Optimizing) cc qu trinh ang vn hnh.

Dynamic Mode:
M phng thit b hay qui trnh trng thi ang vn hnh lin tc: + Kho st s thay i p ng ca h thng theo s thay i ca mt vi thng s. + Phng php x l tinh hung gi lp trong qu trinh thit k v vn hnh qu trinh mt cch hiu qu v an ton nht.
11/39

NI DUNG TRNH CHIU

Tng quan NMLD Nghi Sn Phn mm HYSYS M phng phn xng CDU
Phn tch kt qu Kt lun

12/39

GII THIU

C S THIT K

M PHNG

NI DUNG
13/39

GII THIU
Mc ich phn xng CDU: phn tch s b du th thnh cc phn on khc nhau, sau khi qua cc qu trnh x l h ngun thch hp s phi trn to cc sn phm thng mi.

14/39

GII THIU
M t qu trnh:
Khu vc thu hi nhit

Thp chng

15/39

GII THIU

C S THIT K

M PHNG

NI DUNG
16/39

NGUYN LIU
100% du th Kuwait Cng sut: 200.000 thng/ngy (9,66 triu tn/nm) Tnh cht nguyn liu vo thp:
n v T trng T trng tiu chun SG Khi lng ring Hng s K S tng Nhit p sut Lu lng %wt
oC oAPI

Du th 29.9 0.8765 0.8760 11.84 2,65 355 350 200,000

17/39

d60/60 Kg/dm3

kPa bbl/day

NGUYN LIU
ng cong TBP ca nguyn liu:

18/39

M HNH NHIT NG
Gin J4:

Grayson-Streed

19/39

THP CHNG CT
Tiu chun thit k: + S a m phng [1]:
Vng Gasoline/Kero Kero/LGO LGO/HGO HGO/Flash zone Residue Stripping Actual Tray Tray efficiency, % 10 9 6 8 7 70 65 60 50 40

Theoretical
Tray 7 6 4 4 3

Kero Stripping
LGO Stripping HGO Stripping

7
8 8

60
50 50

4
4 4
20/39

[1]: Technip, Petroleum Refining Volume 2: Separation Processes

THP CHNG CT
S :
Top PA: + a 2-1 + F = 1948 Am3/h + Duty = - 26,1 MW Kero PA: + a 8-7 + F = 1273 Am3/h + Duty = - 16,8 MW LGO PA: + a 14-13 + F = 825 Am3/h + Duty = - 21,1 MW HGO PA: + a 18-17 + F = 1207 Am3/h + Duty = - 26,1 MW Pcondenser = 200 kPa Pnh = 250 kPa Pthp = 30 kPa

21/39

THP CHNG CT
S :
Pcondenser = 200 kPa Pnh = 250 kPa Pthp = 30 kPa Kero Duty: + Q = 3,378 kW

LGO Steam: + F = 4300 kg/hr + 350 oC, 500 kPa Bottom Steam: + F = 19000 kg/hr + 350 oC, 500 kPa HGO Steam: + F = 4300 kg/hr + 350 oC, 500 kPa
22/39

THP CHNG CT
Tiu chun thit k: + Tiu chun im ct:
Sn phm im ct, oC Naphtha/Kerosene 165 Kerosene/LGO 220 LGO/HGO 290 HGO/AR 360

+ Hiu sut thu hi cc phn on:

Sn phm Naphtha Kerosene LGO HGO F, bbl/day 43400 17000 21800 21600
23/39

THP CHNG CT
Cc tiu chun chy thp:

24/39

H THNG THU HI NHIT

S :

25/39

H THNG THU HI NHIT

S :

26/39

H THNG THU HI NHIT

S :

27/39

H THNG THU HI NHIT

dng STT Thng s thitCc k : E-001 E-002 E-003 Cold Crude Top PA Cold Crude Kero Prod Cold Crude AGO Prod 3 33 5 41 9 55 Lu lng, Am3/h 1365 1574 421 131 351 324 Duty, MW 22.1 4.2 12.4 12.2 32.2

E-004
E-005 E-008 E-009 E-010

Cold Crude
Kero PA Cold Crude Atm. Residue Desalted Crude Kero PA Desalted Crude AGO Prod Desalted Crude

6
39 45S4 66 45S14 38 25S14 53 15

428
810 631 706 671 822 373 345 678

4.6
10.3 14.4

LAGO PA

50

794

28/39

H THNG THU HI NHIT

E-011 Desalted Crude Thng s thit k: Atm. Residue E-012 E-013 E-014 E-015 E-016 E-017 AC-003 AC-004 AC-005 Flashed Crude LAGO PA Flashed Crude HAGO PA Flashed Crude 30S14 65 55S20 49 22 61 45S20 447 724 805 809 813 941 658 18.8

6.7
26.1 20.7 32.1 12.8 0.68 12.8 4.7 1.8

Atm. Residue
Flashed Crude Atm. Residue Atm. Residue Temp. Wat Kero Prod Trim Residue AGO Prod Kerosene

64
24 63 67 69 44 69 41 55

745
1574 786 674 406 117 412 304 121

H-001

Flashed Crude

25

77.76

29/39

H THNG THU HI NHIT

Hiu qu thu hi nhit:

+ Tng lng nhit cp cho du th: 308,04 kW

+ Cng sut l t: 77,8 kW

+ Tng lng nhit thu hi: 308,04 77,8 = 230,28 kW

+ Hiu qu thu hi nhit: H 75%

30/39

GII THIU

C S THIT K

M PHNG

NI DUNG
31/39

S M PHNG P/X CDU

32/39

NI DUNG TRNH CHIU

Tng quan NMLD Nghi Sn Phn mm HYSYS M phng phn xng CDU
Phn tch kt qu Kt lun

33/39

CHT LNG TCH

nh gi bng GAP/OVERLAP v OVERFLASH:

Gi tr GAP Kerosene-Naphtha GAP GO-Kerosene OVERFLASH

D liu 5oC min. 0 oC min.

M phng 10.44 oC 1.367oC 4.72 %

Tha mn
34/39

5% max

CHT LNG SN PHM

Tiu chun sn phm Trng hp c bn Data

Sn Phm
Full Range Naphtha ASTM D86 90% vol (oC) Kerosene ASTM D86 IBP (oC) ASTM D86 10% vol (oC)

M
phng 146.4 133.9 175.7

Sai s, %

155 max 144 min 205 max

144 143 176

1.7 6.4 0.2

ASTM D86 90% vol (oC)

ASTM D86 EP (oC) Flash point ASTM D56/ D3828 (oC)

230 max
300 max 38 min

217
234 38

216.6
236.4 53.9

0.2
1

35/39

CHT LNG SN PHM

Tiu chun sn phm Trng hp c bn Data

Sn Phm
Atmospheric Gasoil ASTM D86 90% vol (oC) Flash point ASTM D93/ D3828 (oC)

M
phng 349.1 92.3

Sai s, %

360 max 55 min

350 84

0.3 9.9

Chp nhn c
36/39

CC TIU CHUN KHC

Tiu chun Tout (AR)

Tham kho 114-117 oC

M phng Ph hp? 118,6 oC x

Tdesalter

130-140 oC

138,9 oC

37/39

NI DUNG TRNH CHIU

Tng quan NMLD Nghi Sn Phn mm HYSYS M phng phn xng CDU
Phn tch kt qu Kt lun

38/39

KT LUN
Hon thnh m phng phn xng CDU bng phn mm Hysys mc d s liu thit k rt t. n gip cng c kin thc v qu trnh lc du v phn mm Hysys. Kt qu m phng kh ph hp s liu thit k, lm tin thc hin bc tip theo: Ti u ha h thng thu hi nhit ca CDU.

39/39