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Product Overview BU Processing Crushing Equipment

Jaw Crushers
Single-toggle jaw crusher type E Double-toggle jaw crusher type K

Jaw Crushers

Single-toggle jaw crusher type E Size: 500 x 315 mm 2,000 x 1,500 mm Weight: 5,300 kg -> 180,000 kg

Double-toggle jaw crusher type K Size: 500 x 315 mm 2,100 x 1,500 mm Weight: 5,500 kg -> 240,000 kg

Throughput: 15 - 1,300 t/h

Throughput: 15 - 1,100 t/h

New Design of Single-Toggle Jaw Crushers

New Single-Toggle Jaw Crushers - Assembly -

Various Models of Single-Toggle Jaw Crushers
C=3740 kN C=5640 kN 40 mm 45 mm

55 mm

80 mm 80 mm

80 mm

Krupp Fördertechnik - Former

Krupp Fördertechnik - New

Throughput Simulations
Crusher throughput in dependence on the shape of the crushing plates

0 0 100 200 300 400 500 600 700 800 900

[mm] Brechraumtiefe chamber of crushing Depth

-500

n1 [1/min] n2 [1/min] n3 [1/min] n5 [1/min]

-1000 n4 [1/min] -1500

-2000

-2500

-3000

Durchsatz [m³/h] Throughput [m³/h]

Advantages of Krupp‘s Design of Single-Toggle Jaw Crushers
1. 2. 3. 4. 5. Implementation of larger dimensioned spherical roller bearings. Implementation of a larger dimensioned eccentric shaft. Bearing sleeves - easy to assemble - preserve the eccentric shaft. Implementation of new sealing elements for the bearings. Larger bearing seats at the eccentric shaft and the movable crushing jaw. 6. The crushing plates can freely expand avoiding the transmission of high loads to other components. 7. Optimised gap adjustment: - for applications requiring a gap adjustment at long intervals, we provide our low-cost standard gap adjustment - for applications requiring a gap adjustment at short intervals, we provide our automatic gap adjustment

Advantages of Krupp‘s Design of Single-Toggle Jaw Crushers
8. Modified device for the replacement of the crushing plates: - the crushing plates can easily and safely be replaced 9. Toggle plate system requiring no maintenance and no grease for operation. Here, only the cleats need to be replaced as wearing parts instead of the toggle plates, thus minimising the spare parts costs. 10. Reinforced crushing jaw suitable to take peak loads at operation. 11. Reinforced front- and rear wall. 12. High moments of inertia of the flywheel masses: - guarantee high energy being available for comminution, compensate fluctuations in the energy demand and prevent crusher trips.

Advantages of Krupp‘s Design of SingleToggle Jaw Crushers
13. Optimised kinematics of the crushing jaw: - higher crushing ratio - due to high strokes both crushing and nipping of the material into the upper area of the crushing chamber are improved - optimal crushing chamber angles of the toggle plates are resulting in high strokes in the outlet area and thus a higher throughput - moderate loads are applied to the bearings of the crushing jaw - enhanced durability of the crushing plates due to lower wear rates 14. Optimised geometry of the crushing plate profiling: - point loads are applied to the material being crushed over a longer period of time reducing the transmission of peak load to the components - enhanced durability of the crushing plates

Advantages of Krupp‘s Design of Single-Toggle Jaw Crushers
15. Optimised geometry of the crushing chamber: - higher throughputs due to optimised geometry of the crushing chamber being suited to the material to be crushed - higher throughputs due to optimum angle of nip - consistent throughput over the height of the crushing chamber - minor accumulation of material resulting in reduced peak loads - uniform wear enhancing the durability of the crushing plates

16. Optimised crusher speed: - higher throughput due to optimised crusher speed
17. A diagnosis system recording the key operating data can be installed optionally at low cost.