Locations in WDG4/P4

By
Syed Khaja Hussain B.Tech., M.B.A.
Instructor/Running

DTTC/GTL/SCR

Loco Right
1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) Nose Compartment Drivers Cab ECC-1 ECC-1 Back Panel TCC-1 TCC-2 Clean Air Compartment Main Alternator Room Engine Room Engine Accessory Room ECC-3 Compressor Room Radiator Room 1) 2) 3) 4) 5) 6) 7) 8) 9) 10)

Loco Left
Radiator Room Compressor & Engine Equipment Room Engine Accessory Room Engine Room Main Alternator Room TCC-2 TCC-1 ECC-1 Back Panel Drivers Cab Nose Compartment

Loco Right Side

Drivers Cab

ECC-1

Control Console No-1 Control Console No-2

Nose Nose Compartment CCB Dead Engine Coc

Voltage Conditioning Unit

Computer Relay Unit

Pneumatic Control Unit (PCU)

Dead Engine COC

1)Nose Compartment
• 1) CCB (Computer Controlled Braking). CRU + PCU + VCU

2) Dead Engine COC.

2) Drivers Cab
1) Control Console No-1 (Cab End ) 2) Control Console No-2 (LH End) 3) ECC-1 (Electrical Control Cabinet No-1)

LONG HOOD CONTROL STAND
2

1

3

4

5

6

7

8

1.WIPER CONTROL KNOBS 2.MR(RED) , ER (WHITE)GAUGE 3.BP(WHITE) , BC (RED)GAUGE 10 8.ALERTOR LIGHT 9.HORN BUTTONS 10.ALERTOR RESET BUTTON 4.AIR FLOW INDICATOR (WHITE NEEDLE-INDICATOR, REDNEEDLE- SETTING) 5.SPEEDO METER EFFORT METER 7.INDICATING PANEL

9

A. PRASAD/DDI/DTTC/GTL 6.TRACTIVE

15

12
13

11

16 14

11.SAND TESTING BUTTON 12.BRAKE CONTROLLER UNIT (AUTOMATIC BRAKE HANDLE) 14.LEAD/TRAIL SWITCH (AIR BRAKE SELECTOR SWITCH)

15. LOCOMOTIVE CONTROLLER (THROTTLE HANDLE/SELECTOR HANDLE) 16.REVERSOR HANDLE

13.INDEPENDENT BRAKE HANDLE

A. PRASAD/DDI/DTTC/GTL

LONG HOOD CONTROL STAND SWITCHES

1.MU STOP BUTTON (RUN) 1

2 5 3 4 2.ENGINE RUN SWITCH 3.CONTROL AND FUEL PUMP SWITCH

4. GF SWITCH

A. PRASAD/DDI/DTTC/GTL

5.DYNAMIC BRAKING CONTROL BREAKER

EM 2000 COMPUTER SCREEN AND KEY PAD ENGINE CONTROL PANNEL

EM 2000 MODULE COMPARTMENT DC LINK MOTOR SWITCH GEAR

BRAKING A. PRASAD/DDI/DTTC/GTL CONTACTORS COMPARTMENT

1

2

3

4

5

8

6

1.ISOLATION SWITCH 2.DYNAMIC BRAK CUT OFF SLIDE SWITCH 3.BLENDED BRAK CUT OFF SWITC (FOR WDP4 ONL

4.EXTERIOR LIGH SWITCH
9 10 7

5.MAINTENANCE ROOM SWITCH (ENGINE) 6.BATTERY AMMETER 7.ALERTOR ALAR

8.EMERGENCY FUEL CUT OFF/ENGINE STOP SWITCH PRASAD/DDI/DTTC/GTL 9. ENGINE START SWITCH A. (FOR WDP4 ONLY) 10.CLASSIFICATION LIGHT SWITCH

BLENDED BRAKE SLIDE SWITCH

FUEL PRIME / ENG. START SWITCH
A. PRASAD/DDI/DTTC/GTL

ECC-1

DB Blower Fans

DB Grids

TCC-2

TCC-1

ECC-1 Back Panel

ECC-1 Back Panel TCC- 1 (Traction Control Converter-1) TCC- 2 (Traction Control Converter-2)

(On Top- DB Grids, Two DB Blower Fans)

Clean Air Compartment

Baggie Type Fiber Glass

Air
Filter

Electronic Blower Motor

Dust Bin Blower Motor

Traction Motor Blower

IPR

Clean Air Compartment
1) Dust Bin Blower Motor

2) Electronic Blower Motor
3) Baggie Type Fiber Glass Air Filters

4) Traction Motor Blower
5) IPR (Inverter Protection Resister)

6) Magnet Valve for Radar

Clean Air Compartment Main Alternator Room

Turbo Exchaust

Turbo

After Cooler

Main Alternator Ring Gear

Companion Alternator

Oil Seperator

Eductor Tube

T

U
R B O

E
F R O M

X H A U

A C

S T

After Cooler

7) Main Alternator Room
1 Main Alternator

2) Companion Alternator
3) Ring Gear 4) After Cooler

5) After Cooler Water Inlet and Outlet Pipe.
6) Turbo (EMD G Series) 7) Turbo Exhaust 8) Eductor 9) Oil Separator

10) Flexible Pipe From After Cooler to eductor

Engine Room
Main Alternator Room

Clean Air Compartment

General Engine Arrangement
• 450 Narrow “V” Design
FRONT END 1
450

Right Bank

REAR END 6 14 7 8 16 VIEW (Drivers cab)

2

3 11

4 12

5

9

10

13

15

Left Bank Governor Pumps Accessories Turbo charger Generator drive Flywheel

Cylinder Liner
• Comprises the
Cylinder Cylinder water jacket

Intake ports

Air Intake Ports

Water inlet

Water Manifold

Water Jumper

Piston and Rings
• 4 Compression Rings - Upper portion. • 2 Oil Control Rings - Lower portion.

Upper Compression Rings (4)

Lower Oil Control Rings (2)

Cylinder Head
• Consists of
– Four Exhaust Valves – Unit Injector – Rocker arms - 3 – Valve Bridges - 2

Exhaust Valves

Injector Well

12 Passages for water

Cylinder Head Bottom

Rocker Arms

Valve Bridge

Valve Lever Mechanism Holding Studs

8 Studs holding cyl. head with Liner

Crab Assembly

Hold Down Crab System
• Holds Power assemblies with Engine Block By Crab bolt Retaining System.
• Crab bolts extend from Inside the air box to above the cyl. head

De-Compression Plug E x h a u s t M a n i f o l d

Lube Oil Sump Inspection Covers

Air Box Inspection Covers

Lube Oil Dipstick Gauge

Air Box Chambers

8) Engine Room
1) 2) 3) 4) 5) 6) Lube Oil Sump with Inspection Covers Air Box with Air Box Inspection Covers. Lube Oil Dipstick Gauge (on both sides) De-Compression Plugs. Top Deck Cover Exhaust Manifold.
FULL

LOW

Radiator Room

Engine Accessory Room

Compressor Room

ECC-3

Hand Brake

Fuel Primary Filter Conditioning Gauge

Water Pumps

EPD

FP/ ES Swi tch

Lube Oil Strainer

LWSTest Cock

Piston Cooling and main Lube Pump

Scavenging Oil Pump

HOD

W.W. Governor

Gov. Lay Shaft

Water Expansion Tank ETP-1 &2 HOD

OSTA

LLOB

Pressure Cap

Water Tank

ETP

Engine Accessory Room 1)Scavenging Oil Pump 2) Piston Cooling and Main Lube Pump 3) Lube Oil Strainer ( On Left Side) 4) Water Pumps (2 Nos) 5) EPD (Engine Protective Device) 6) LWS Test Cock. 7) WW Governor with Spy glass and LLOB Plunger 8) Governor Lay Shaft. 9) HOD (Hot Oil detector) 10)OSTA 11) FP/ES Switch.
(Fuel Prime & Engine Start Switch)

12) Fuel Primary Filter Conditioning Gauge 13) Water Tank with Pressure Cap 14) Water Level Gauge 15)ETP-1 & 2(Engine Temperature Probe) (Below Ex. Tank) (Hand Brake outside Engine Accessory Room)

R a d i

M R P T

a t O r

F A N

C O N T A C T O r

300 A Radiator Fan Fuses.

Manual operation Button

FAN CONTACTOR FAST ( 3 POLE)

FCS FAN CONTACTOR SLOW SPEED ( 3 POLE)

FCS
FAN CONTACTOR FAST ( 2 POLE)

ECC-3 (Electrical Control Cabinet-3)

1) Radiator Fan Contactors 2) Radiator Fan Fuses. (300 A) ( RF Circuit Breaker if Provided, Fuses will not be provided)

3)

MRPT ( Main reservoir Pressure Transducers) (MRPT COC and Quick connector behind ECC-3)

IC Saf ety

Val ve

MVCC

Quick Connector

MRPT COC

Compressor Room
1) Three Cylinder Two Stage Compressor 2) Magnet Valves (including Magnetic Valve Compressor Control.) 3) Inter Cooler with Safety Valve.

Fiber Glass Filter

MR Cooling Coils

Radiators Room
• 1) Radiators • 2) Two Radiator Fans With Two AC Motors. • 3) Fiber Glass Filters for filtering Air from Traction Motor Duct to Low Pressure Cylinders.) • 4) MR Cooling Coils.

Loco Left Side

RADIATOR

Radiator Fans

Radiators Room
• 1) Radiators • 2) Two Radiator Fans With Two AC Motors. • 3) Fiber Glass Filters for filtering Air from Traction Motor Duct to Low Pressure Cylinders.) • 4) MR Cooling Coils.

Full

Low

DIP Stick Gauge

Lube Oil Filter Conditioning Gauge

MR Cooling Coil

Water

Expansion Tank

Lube Oil Cooler H P C y L i n d e r
Lube Oil Filter

Fuel Primary Filter

LP Cylinder

Suction Strainer

FPM

Lube Oil Strainer

Fuel Return Sight Glass

Fuel By Pass Sight Glass

Compressor Room & Equipment Rack

1) 2) 3) 4) 5) 6) 7) 8)

Two stage Three Cylinder Compressor. Dip Stick Gauge. Lube Oil Filter with Filter Conditioning Gauge Lube Oil Cooler Water Tank (rear View) Fuel Oil Primary Filter. Fuel Pump Motor Suction Strainer
Engine Accessory Room

1) 2) 3)

Lube Oil Strainer Fuel Oil Secondary Filter (Spin On Filters) Fuel Return Sight Glass & Fuel by Pass Sight Glass

Soak Back Filter

Turbo Lube Pump

Turbo Filter

Engine Room

• • • • • • • •

1) Lube Oil Dip Stick Gauge. 2) Lube Oil Sump & Inspection Covers 3) Air Box & Air Box Inspection Covers. 4) De-Compression Plugs. 5) Turbo Lube Pump (Soak Back Pump) 6) Soak Back Filter. 7) Turbo Filter 8) Two Starting Motors

• Battery Knife Switch and Starting Fuse (800A)

Starting Fuse (800A) BKS

Starting Motors

AG Drive Shaft

After Cooler

B.V. Bhaskar/LI/DTC/EMD

AG

Main Alternator Room.
• • • • • 1) Main Alternator 2) Companion Alternator 3) Ring Gear and Starting Motors 4) After Cooler 5) Auxiliary Generator Drive Shaft

• • • • • •

** Cyclonic Filter ** TCC-2 ** TCC-1 ** ECC-1 Back Panel ** Drivers Cab ** Nose Compartment

Horn

C

Head Light

L
A S

Flasher Light

S

I
F I

M

C

U

A
Ti O

C o n ne ct or BP Pipe FP Pipe MR Equal & BC Equal

N

Li gh ts

RADAR

ECC-2

Radar Blow Pipe

Additional Auxiliary Generator Field Circuit Breaker

Battery Charging Rectifier

ST & STA

Battery Box on Left side of Loco in WDG4 Right Side of the Loco in WDP4 Locos with 4 TM’s

Battery Box

Thank You