You are on page 1of 37

easYgen-3200 Training

Section 2 – Hardware and I/O

marked

CERTIFICATE of Design Assessment by ABS
American Bureau of Shipping & Affiliated Companies

Proprietary Information

Contents
Introduction Power supply Pickup Input MPU FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Auxiliary Excitation D+ Technical Data slide 3 4 5 6 20 22 25 29 31 32

Proprietary Information

Introduction
Introduction
Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs

FlexRangeTM
The voltage measuring inputs of the easYgen-3000 permit the user to customize the controller for use with a wide range of voltage potential transformers and system configurations. Each control has two sets of PT inputs (100 Vac and 400 Vac), with configurable ranges.

FlexInTM
Analog Outputs Aux Excitation D+ Technical Data

The CT inputs may be configured for any combination of monitoring and protection schemes to provide the highest level of flexibility possible for the user.

FlexInTM
Programming created by Woodward that permits the user to configure the analog inputs of the easYgen-3000 series to work with a wide range of resistive and/or current (mA) senders.

3 Proprietary Information

Power supply Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs • 12/24 Vdc (8 to 40 Vdc) power supply – able to withstand power dropouts up to 10ms • Recommend installing a slow blow fuse on the power input. e. NEOZED D01 6A or miniature circuit breaker 6A / Type C FlexInTM Analog Outputs Aux Excitation D+ Technical Data 4 Proprietary Information .g.

• The number of teeth is adjustable • Switching or inductive senders may be used MPU input FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 5 Proprietary Information .Pickup Input MPU Introduction Power Supply The MPU input (Magnetic Pickup Unit) measures the engine speed by counting the teeth of the flywheel.

600 Vac) Generator Mains Busbar FlexInTM Analog Outputs Aux Excitation D+ Technical Data 6 Proprietary Information . 150 Vac) and . mains and busbar voltage measuring inputs .Flex Range Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs Measuring True RMS measurement of the generator.Rated 100 Vac (max.Rated 400 Vac (max.

Mains voltage measurement Phase – Phase 3PH4W 3PH4W .L2 or L1 .3Ph4W 3Ph4W (3phase. 4wire) Introduction Power Supply MPU input 1.or 3-phase voltage measurement possible FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data .N Phase – Neutral 7 Proprietary Information .Flex Range .“Busbar” 1PH2W voltage measurement L1 .Generator voltage measurement .

3Ph4W 3Ph4W (3phase.Flex Range . 4wire) Introduction L1 L2 L3 N Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data G 8 Proprietary Information .

or 3-phase current measurement possible FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data . 4wire) Introduction Power Supply MPU input 1.Mains current measuring L1 or L2 or L3 9 Proprietary Information .Generator current measuring L1 L2 L3 or L1 or L2 or L3 .3Ph4W 3Ph4W (3phase.Flex Range .

Flex Range . 4wire) Introduction Power Supply MPU input Measured values in the display FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 10 Proprietary Information .3Ph4W 3Ph4W (3phase.

3wire) Introduction Power Supply MPU input 1.3Ph3W 3Ph3W (3phase.or 3-phase voltage measurement possible FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data .Generator voltage measurement .Flex Range .“Busbar” 1PH2W voltage measurement 11 Proprietary Information .Mains voltage measurement Phase – Phase 3PH3W 3PH3W L1 – L2 .

Flex Range .3Ph3W 3Ph3W (3phase. 3wire) Introduction L1 L2 L3 Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data G 12 Proprietary Information .

Generator current measuring L1 L2 L3 or L1 or L3 .3Ph3W 3Ph3W (3phase.Mains current measuring L1 or L3 13 Proprietary Information .Flex Range .or 3-phase current measurement possible FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data . 3wire) Introduction Power Supply MPU input 1.

Flex Range . 3wire) Introduction Power Supply MPU input Measured values in the display FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 14 Proprietary Information .3Ph3W 3Ph3W (3phase.

Mains voltage measurement Phase – Neutral 1PH3W 1PH3W .N 15 Proprietary Information .“Busbar” 1PH2W voltage measurement L1 .1Ph3W 1Ph3W (1phase. 3wire) Introduction Power Supply MPU input only 2-phase voltage measurement possible FlexRangeTM Discrete Inputs Discrete Outputs jumper FlexInTM Analog Outputs Aux Excitation D+ Technical Data .Flex Range .Generator voltage measurement .

Flex Range .or 2-phase current measurement possible FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data .Mains current measuring L1 or L3 16 Proprietary Information . 3wire) Introduction Power Supply MPU input only 1.Generator current measuring L1 L3 or L1 or L3 .1Ph3W 1Ph3W (1phase.

1Ph3W 1Ph3W (1phase. 3wire) Introduction Power Supply MPU input Measured values in the display FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 17 Proprietary Information .Flex Range .

Flex Range .“Busbar” 1PH2W voltage measurement L1 .1Ph2W 1Ph2W (1phase.Generator voltage measurement .Mains voltage measurement Phase – Neutral 1PH2W 1PH2W .N 18 Proprietary Information . 2wire) Introduction Power Supply MPU input only 1-phase voltage measurement possible FlexRangeTM Discrete Inputs Discrete Outputs jumper FlexInTM Analog Outputs Aux Excitation D+ Technical Data .

Mains current measuring L1 19 Proprietary Information .1Ph2W 1Ph2W (1phase.Flex Range . 2wire) Introduction Power Supply MPU input only 1-phase current measurement possible FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data .Generator current measuring L1 .

Ground current Parameter: Mains current input = Ground current Introduction Power Supply MPU input Selectable: .Flex Range .Mains current .Ground current FlexRangeTM Discrete Inputs Discrete Outputs .Off Examples FlexInTM Analog Outputs Aux Excitation D+ Technical Data 20 Proprietary Information .

1x Phoenix FlexInTM Analog Outputs Aux Excitation D+ Technical Data 21 Proprietary Information .2x Woodward (IKD) or .Discrete Inputs Introduction Power Supply MPU input FlexRangeTM Discrete I/O • 12 discrete inputs (alarm and control) • Expansion with external boards Discrete Inputs Discrete Outputs .

normally closed .C.Discrete Inputs Introduction Power Supply Common for DI 1 – 12 May use either + or – polarity DI is energized if voltage is measured between the input terminal and terminal 66 1 Emergency Stop MPU input 2 Start in Auto FlexRangeTM 3 Low oil pressure 4 Coolant temp. acknowledge 6 Release MCB Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 7 Reply MCB is open 8 Reply GCB is open 9 Discrete input 10 Discrete input 11 Discrete input 12 Discrete input 22 Proprietary Information Preconfigured for: Alarm Control N. 5 Ext.

Discrete Outputs Max 250 V AC/DC Discrete outputs 1 through 5 Introduction Max 2 A each contact Power Supply MPU input FlexRangeTM Discrete Inputs Device ok Horn Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data Crank Fuel valve Preglow 23 Proprietary Information .

Discrete Outputs Max 250 V AC/DC Discrete outputs 6 through 9 Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Max 2 A each contact GCB close Discrete Outputs FlexInTM GCB open Analog Outputs Aux Excitation D+ Technical Data MCB close MCB open 24 Proprietary Information .

Discrete Outputs Discrete outputs 10 through 12 Introduction Power Supply MPU input Lube pump Warning signal FlexRangeTM Discrete Inputs Shutdown signal Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data Max 2 A each contact Max 250 V AC/DC 25 Proprietary Information .

FlexInTM Analog inputs Introduction Power Supply • 3 analog inputs - programmable as 0 to 500 Ohm or 0/4 to 20 mA MPU input FlexRangeTM Discrete Inputs Discrete Outputs • VDO / resistive input (0 to 500 Ohm) 1. adjustable min/max value User defined – 9-point curve • 0/4 to 20 mA (freely configurable) 26 Proprietary Information Linear 2-point.5 psi) 0 to 10 bar (0 to 145 psi) 40 to 120 °C (104 to 248 °F) 50 to 150 °C (122 to 302 °F) Linear 2-point.or 2-pole sender - FlexInTM Analog Outputs Aux Excitation D+ Technical Data - 0 to 5 bar (0 to 75. adjustable min/max value User defined – 9-point curve - .

FlexInTM Wiring single.and two-pole senders Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 27 Proprietary Information .

FlexInTM Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs Battery voltage with bar graph FlexInTM Analog Outputs Aux Excitation D+ Technical Data Bar graph disappears if input is switched OFF 28 Proprietary Information .

FlexInTM Introduction Actual measured value Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs Numeric and graphical Text for input description is configurable Bar graph min / max value FlexInTM Analog Outputs Aux Excitation D+ Technical Data 29 Proprietary Information .

Analog Outputs Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs Two analog outputs • +/.10V or • PWM (500 Hz) +/-10V +/-20mA FlexInTM Output signals speed bias (governor) Analog Outputs Aux Excitation D+ Technical Data voltage bias (AVR) measured values (power.20mA or • +/. power factor …) PWM jumper 30 Proprietary Information .

20mA and +/.3V • +/-10mA / +/-5V • +/-20mA +/-10V • Resolution 11/12 bit FlexInTM Analog Outputs Aux Excitation D+ Technical Data Actual output signal % in relation to the configured range 31 Proprietary Information .5 • +/.5V • 10-0mA / 5-0V • 20-0mA / 10-0V • 20-4mA • 4.5-4.4 steps / mA or 204.10V) • 0-10mA / 0-5V • 0-20mA / 0-10V • 4-20mA • 0.2.5-0.8 steps / V • OFF • User defined (maximum +/.5V • +/-1 V • +/.Analog Outputs Signal Options: Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs 11/12 bit resolution = 102.

Auxiliary Excitation D+ Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs The D+ is an input and an output • Provides an auxiliary excitation voltage during the cranking of the engine • Measures the D+ voltage after startup of the engine FlexInTM Analog Outputs Aux Excitation D+ Technical Data 32 Proprietary Information .

Technical Data Technical specifications can be found in the “Installation” manual Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 33 Proprietary Information .

Technical Data Technical specifications can be found in the “Installation” manual Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 34 Proprietary Information .

Technical Data Technical specifications can be found in the “Installation” manual Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 35 Proprietary Information .

Technical Data Technical specifications can be found in the “Installation” manual Introduction Power Supply MPU input FlexRangeTM Discrete Inputs Discrete Outputs FlexInTM Analog Outputs Aux Excitation D+ Technical Data 36 Proprietary Information .

other contractual document(s). or information otherwise expressly represented in writing by Woodward as correct and accurate for the specific facts. Specific reliance should be given only to information contained in purchase order(s). Technical data and detailed information is available in Woodward product specs. 37 Proprietary Information . Woodward reserves the right to update or otherwise revise any portion of this publication at any time. circumstances and applications.End of this presentation Other sections are : 1 Overview 6 LogicsManager 7 Analog Manager 8 Controller 9 Synchronization and breaker 10 Application 11 Sequencing 2 Hardware and I/O 3 Operational Modes 4 Configuration and ToolKit 5 Communication Thank you for your attention Note: Information contained herein is intended for and appropriate to the purposes of this publication/presentation.