Describe the C200 Controller Architecture

C200 Controller Architecture Describe the C200 Controller Architecture

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EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Introduction

Honeywell

• This lesson introduces you to the Experion PKS C200 controller architecture • At the conclusion of this lesson, you will be able to:
– Identify the high-level components and connections – Explain the basic purpose of the components and connections
Experion Server
FTE

ACE

ControlNet

Process C300 Controllers I/O Options

Rack I/O Series A

Rail I/O Series A
Fiber Optic Isolation

PM I/O

HART
GI/IS Rail I/O Series H

C200 Controller Architecture Describe the C200 Controller Architecture

2

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Architecture Overview
Unlimited Secure Access
www eServer

Honeywell
State-of –the Art Operation and Engineering Tools Advanced Applications and Integration

Casual Users

Application Control Environment

Experion Stations

Remote Engineering Tools

Wireless Devices (Operations and Maintenance)

PHD Historian

FTE Network C200

C300

PMD
ESV-LCN Connected

Redundant Servers

Safety Manager

NIM

Allen-Bradley ControlLogix PLC PM I/O Digital Video Manager SCADA Devices (OPC, Modbus DH+, and many more!)

TPS, TDC2000, TDC3000

,

Investment Protection – Complete Integration

Ethernet

Comprehensive Support for Smart Field Devices

Video as a Process Input!

C200 Controller Architecture Describe the C200 Controller Architecture

3

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

C200 Architecture Experion Server ACE Honeywell FTE Process Controllers ControlNet I/O Options Rack I/O Series A Rail I/O Series A C300 PM I/O Fiber Optic Isolation HART GI/IS Rail I/O Series H 4 C200 Controller Architecture Describe the C200 Controller Architecture EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .

EPKS CEE C200/C300/ACE 11/28/2013 . Submit Clear C200 Controller Architecture Describe the C200 Controller Architecture 5 EXP20R300 .Question 1: C200 Control Strategy Components Honeywell Which of the following cannot be an integral part of a C200 control strategy? A) Rack I/O B) PM I/O C) Rail I/O ControlNet Experion Server FTE ACE Process Controllers I/O Options D) Fieldbus Valves E) PLC I/O using OPC communications Rail I/O Series A Fiber Optic Isolation Rack I/O Series A PM I/O HART GI/IS Rail I/O Series H Incorrect. continuing Click anywhere to continue. Correct! PLC PLCI/O I/Ois: using usingOPC OPCcommunications communications The Your correct answer: answer cannot be an integral part of a C200 control You must answer the question before You Incorrect Correct didYou not answered answer Click Clickanywhere anywhere this this question correctly! to to continue continue completely strategy.

Incorrect Correct You answered -Click Clickanywhere anywhere this correctly! to tocontinue continue continuing completely Click anywhere to continue.EPKS CEE C200/C300/ACE 11/28/2013 .Question 2: Redundant Components All of these can be redundant except: A) C200 processors B) C200 Fieldbus interface modules C) C200 PM I/O link modules D) C200 Rack I/O E) C200 PM I/O Rail I/O Series A Fiber Optic Isolation ControlNet Honeywell Experion Server FTE ACE Process Controllers I/O Options C300 Rack I/O Series A PM I/O HART GI/IS Rail I/O Series H The Your correct answer: answer is: Correct! Incorrect. C200 C200 Rack Rack I/O I/O cannot cannot be You You must did answer not answer the question this question before be redundant. redundant. Submit Clear C200 Controller Architecture Describe the C200 Controller Architecture 6 EXP20R300 .

and Chassis I/O C200 Controller Architecture Describe the C200 Controller Architecture 7 EXP20R300 .Summary • Key concepts to take away from this lesson are: Honeywell – The ACE communicates to the Experion Server over FTE  – The C200 communicates to the Experion Server over Ethernet. Rail I/O. FTE or  ControlNet – C200s and ACE nodes on the same Experion Server can communicate  Peer-to-Peer – Three main types of I/O:  • PMIO.EPKS CEE C200/C300/ACE 11/28/2013 .

Conclusion Honeywell Describe the C200 Controller Architecture Completion Certificate Proceed to the next lesson in your course material C200 Controller Architecture Describe the C200 Controller Architecture 8 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .

EPKS CEE C200/C300/ACE 11/28/2013 .Describe the C200 Controller Racks and Redundancy C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 9 EXP20R300 .

EPKS CEE C200/C300/ACE 11/28/2013 .Introduction Honeywell • In this lesson. you will be able to: – Describe the C200 control processor. communication and redundancy modules – Explain the C200 network connections and addressing NET OK NET Honeywell C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 10 EXP20R300 . you will learn how the C200 controller is networked to the server and remote I/O racks in non-redundant and redundant configurations • At the conclusion of this lesson.

Topics Honeywell • C200 Hardware  • C200 Network Connections and Addressing  C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 11 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .

Control Processor (CP) • 100MHz Power PC 603E processor with 8 MB RAM • 4 MB Flash ROM for storing program Honeywell • Lithium battery (or optional rechargeable battery extension module) • Can support up to 8 I/O chassis and 64 IOMs • Controller can be redundant or non-redundant • Double-wide module -.occupies 2 slots on CP rack OK 2 C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 12 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .

EPKS CEE C200/C300/ACE 11/28/2013 .ControlNet Interface (CNI) Honeywell • Provides the interface to the supervisory network (supervisory CNI) • Peer-to-peer communication • I/O communication (downlink CNI) • One CNI can support up to 24 IOMs NET • 4 downlink CNIs can be connected to one controller • Each CNI must have a unique MAC ID on the same network C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 13 EXP20R300 .

Fault Tolerant Ethernet Bridge (FTEB) Honeywell Last two digits of the Ethernet address are set here FTEB FTE CNI ControlNet C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 14 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .

then all IOMs must be remote Honeywell Redundancy Cable (Fiber Optic) C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 15 EXP20R300 .Redundancy Module (RM) • Placed in controller chassis to support redundant controllers – RM must be in the same position in both racks – Both RMs are connected by an optical cable – Switchover between redundant controllers is bumpless Note: If controller is redundant.EPKS CEE C200/C300/ACE 11/28/2013 .

job! The false statement is "It provides an interface to the supervisory network. is false? A) It can support up to 8 I/O chassis and 64 IOMs B) It is a double-wide module that occupies 2 rack slots OK C) It can be redundant 2 D) It provides an interface to the supervisory network Yourcorrect The answer: answer is: You You Incorrect Correct did must You not answer answer answered -Click Click the anywhere anywhere this question this question correctly! to to before continue continue completely continuing Good Incorrect." The interface to the supervisory network is provided by either the CNI CNI card card or or the the Fault Fault Tolerant Tolerant Ethernet Ethernet Bridge Bridge (FTEB). Submit Clear C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 16 EXP20R300 . about the control processor (CP).Question 1: C200 Control Processor Honeywell Which of these statements. (FTEB) Click anywhere to continue.EPKS CEE C200/C300/ACE 11/28/2013 .

EPKS CEE C200/C300/ACE 11/28/2013 .Topics • C200 Hardware • C200 Network Connections and Addressing  Honeywell C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 17 EXP20R300 .

TCPIP.EPKS CEE C200/C300/ACE 11/28/2013 .9904-TPS.KCCxxx) -. Redundant Media TC-PCIC01 -. and YR (4 kinds) ControlNet Cable (TC .Non-redundant Controller TC-CCR013 -ControlNet Interface (CNI).ControlNet Communication Interface Module for PC (redundant media) (in server) Server (stations not shown) Additional Remote I/O I/O modules and terminal blocks C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 18 EXP20R300 .Supervisory C o n t r o l N e t Terminators-TC-TCXBNC TC-CCR013 -. YS.10-slot rack Honeywell TC-FPCXX2 -120/240 VAC Power Supply Controller Chassis LAN Connection Ethernet. etc. Redundant Media TC-PRS021-.C200 Control Processor (Optional) TC -CCR013 -CNI to connect to other I/O racks TC-FXX102 -. I/O modules and terminal blocks Taps -. R.CNI.

Supervisory Terminators -TC-TCXBNC NO IOMs PERMITTED IN CONTROLLER NO IOMs PERMITTED IN CONTROLLER CHASSIS FOR REDUNDANT CHASSIS FOR REDUNDANT CONFIGURATION!! CONFIGURATION!! (IOLIM and FIM are exceptions) Chassis to Server to IO C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 19 EXP20R300 .C200 Control Processor TC-CCR013 -. Redundant Media TC-CCR013 -.FXX072 7 SLOT RACK TC-FPCXX2 -120/240 VAC Power Supply -GN KRRxx1 Redundancy Cable (Fiber Optic) ControlNet Cable -.EPKS CEE C200/C300/ACE 11/28/2013 .CNI to connect to I/O racks TC-FXX072 – 7-slot rack TC-PRR021 -Redundancy Module Redundant Chassis Identical Configuration Module for module Honeywell TC.Redundant Controller TC-PRS021 -.I/O Comm ControlNet Cable (TC -KCCxxx ) -.CNI.

Non-redundant Address Settings Honeywell 03 C200 CNI PCIC CNI CNI Server CNI 01 01 02 04 03 CNI 05 23 C200 CNI C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 20 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 CNI .

EPKS CEE C200/C300/ACE 11/28/2013 CNI .Address Settings – Redundant C200 23 01 01 05 C200 CNI CNI CNI RM Honeywell 03 ServerA PCIC CNI 01 04 01 05 CNI CNI RM CNI PCIC C200 CNI ServerB 03 C200 07 CNI 24 C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 21 EXP20R300 .

EPKS CEE C200/C300/ACE 11/28/2013 CNI .FTEB 01 01 05 FTEB C200 CNI CNI RM Honeywell 03 ServerA CNI Switch 02 04 01 05 CNI CNI RM CNI FTEB Switch C200 ServerB 03 07 FTEB C200 C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 22 EXP20R300 .

which MAC address is entered as the supervisory MAC address? A) MAC address of the PCIC card B) Device index of the FTEB card C) MAC address of the CNI card connected to the server D) MAC address of the CNI card connected to the I/O card ServerB PCIC 03 24 C200 CNI The correct answer is: Your answer: Correct! Incorrect.EPKS CEE C200/C300/ACE 11/28/2013 . Submit Clear C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 23 EXP20R300 . The The address MAC of the of CNI the card CNI connected card You must MAC answer theaddress question before Correct anywhere to continue You didserver not answer this question completely Youanswered this correctly! Incorrect -Click Click anywhere to continue to connected the to should the server be entered should as be the entered supervisory as the continuing supervisory MAC address. Click anywhere to continue.Question 2: MAC Addresses Honeywell While configuring a ControlNet-connected Control Processor (CP). MAC address.

EPKS CEE C200/C300/ACE 11/28/2013 .Summary Honeywell • When you connect the C200 controller to the server and to remote I/O racks in non-redundant and redundant configurations. remember: – The double-wide control processor (CP) supports up to 8 I/O chassis and 64  IOMs – ControlNet Interface (CNI) modules provide interfaces to the I/O ControlNet  and the Supervisory ControlNet – Redundant controllers require all IOMs be configured remotely  – All devices on the same network must have unique MAC addresses  – Redundant supervisory CNI cards must be addressed with the same odd  number – Redundant FTEBs must be addressed differently with the primary having an  odd number and the secondary having the next highest even number C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 24 EXP20R300 .

EPKS CEE C200/C300/ACE 11/28/2013 .Conclusion Honeywell Describe the C200 Controller Racks and Redundancy Completion Certificate Proceed to the next lesson in your course material C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 25 EXP20R300 .

EPKS CEE C200/C300/ACE 11/28/2013 .Honeywell This page intentionally left blank C200 Controller Architecture Describe the C200 Controller Racks and Redundancy 26 EXP20R300 .

EPKS CEE C200/C300/ACE 11/28/2013 .Describe the C200 I/O Modules C200 Controller Architecture Describe the C200 I/O Modules 27 EXP20R300 .

you will be able to: – List the standard I/O types that are compatible with the Experion system – Identify the application for each type of I/O module Rail I/O Series A GI/IS Rail I/O Series H PM I/O C200 Controller Architecture Describe the C200 I/O Modules 28 EXP20R300 .Introduction Honeywell • In this lesson you will learn about the standard C200 input/output (I/O) modules and their applications • At the conclusion of this lesson.EPKS CEE C200/C300/ACE 11/28/2013 .

Chassis – Series A Input/Output Modules Honeywell • Compact size – may reside in either the controller rack or remote I/O rack – Diagnostic and non-diagnostic modules available – IOM configurable through Control Builder – Removable wiring hood – Can be removed and replaced under power – All modules have a form factor of 5” X 5” – Redundancy not supported C200 Controller Architecture Describe the C200 I/O Modules 29 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .

Series A Rail I/O • Modular connections – slide rail • 8 terminal bases can be connected to a single gateway Gateway Honeywell • Gateway provides link to the ControlNet -1 2 + + Terminal Base 8 7 2 3 DIN Rail • Analog I/O.Digital Input DO.EPKS CEE C200/C300/ACE 11/28/2013 . digital I/O.Digital Output C200 Controller Architecture Describe the C200 I/O Modules 30 EXP20R300 .Analog Input AO. thermocouple and RTD IOM types: AI.Analog Output DI.

V+ V- C200 Controller Architecture Describe the C200 I/O Modules 31 EXP20R300 .Series H Rail I/O • Galvanically isolated • Intrinsically safe Server Honeywell Supervisory ControlNet Controller CNI Module I/O ControlNet Repeater/ Adapter C O M M O D Fiber Modules E x C ont r ol N et Fi ber M od ul e TC PM FO 01 E x C ont r ol N et Fi ber M od ul e TC PM FO 01 PWR C ha n1 C ha n2 C ha n1 C ha n2 E C ont r ol N et R epea A te r dapt er x TC PB FO 01 Repeater/ Adapter C O M M O D 1 2 3 4 Fiber Modules E xC ont r ol N et Fi ber M od ul e TC PM FO 01 E xC ont r ol N Fi et ber M od ul e TC PM FO 01 PWR C ha n1C ha n2 C ha n1 C ha n2 EC ont r ol N et R epea t A r e dapt er x TC PB FO 01 1 2 3 4 +V-V+V-V R ec v Xm t i R ec v Xm t i R ec v Xm t i R ec v Xm t i +V-V+V-V R ec v Xm t i R ec v Xm t i R ec v Xm t i R ec v Xm t i NonHazardous Area Hazardous Area E C ont r ol N et R epea A te r dapt er TC PB FO 01 Ex C ont r ol N et Fi ber M od ul e TC PM FO 01 ExC ont r ol N et Fi ber M od ul e TC PM FO 01 C O M M O D PWR C ha n1 C ha n2 1 2 3 4 C ha n1C ha n2 +V-V+V-V R ec v Xm t i R ec v Xm t i R ec v Xm t i R ec v Xm t i Fiber Optic Cable E C ont r ol N et R epea t A r e dapt er TC PB FO 01 ExC ont r ol N et Fi ber M od ul e TC PM FO 01 ExC ont r ol N et Fi ber M od ul e TC PM FO 01 C O M M O D PWR C ha n1C ha n2 1 2 3 4 C ha n1 C ha n2 +V-V+V-V R ec v Xm t i R ec v Xm t i R ec v Xm t i R ec v Xm t i Rail I/O Modules .EPKS CEE C200/C300/ACE 11/28/2013 .Series H Ex TC PG C N 11 I/O ControlNet Gateway A B -- 12 ++ 1 2 4 V+ V.

AO. DI SOE • FTA for I/O • Remote I/O using fiber optic Honeywell PM I/O C200 Controller Architecture Describe the C200 I/O Modules 32 EXP20R300 . T/C.EPKS CEE C200/C300/ACE 11/28/2013 .Process Manager I/O (PM I/O) • PM I/O Link Interface Module in C200 controller chassis • Redundancy of PM IOLIM as part of C200 redundancy • PM I/O can be redundant • PM I/O includes AI. RTD. DO. DI.

Serial Interface Module Honeywell NET OK NET Serial Interface Processor Honeywel l SIM FTA Power Adapter ADAPTER SERIAL INTERFACE FTA MODBUS (16 Array Channels) SERIAL INTERFACE FTA A/B (16 Array Channels) Modbus Compatible Subsystem Allen-Bradley Compatible Subsystem C200 Controller Architecture Describe the C200 I/O Modules 33 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .

Question 1: I/O Application Which I/O module can be used in a hazardous environment? A) Chassis I/O NET OK NET Honeywell B) Serial Interface C) Series H I/O Honeywell Rail I/O Modules . Submit Clear C200 Controller Architecture Describe the C200 I/O Modules 34 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .Series H E x TC-PGCN11 Gateway A B -+ 1 2 + 1 2 4 V+V. continuing Click anywhere to continue.V+V- The correct Your answer: answer is: Incorrect. Correct! Series Series H HI/O I/O modules modules are are specifically specifically You must answer the question before Correct -Click anywhere to continue You Incorrect did You not answer answered Click this anywhere this question correctly! to completely continue designed for unsafe environments.

Click anywhere to continue.Series H E x TC-PGCN11 Gateway A B -+ 1 2 + 1 2 4 V+V.Question 2: I/O Redundancy Which I/O module will support redundancy? A) Chassis I/O B) PM I/O Honeywell NET OK NET Honeywell C) Series H I/O Rail I/O Modules . PM I/O Submit Clear C200 Controller Architecture Describe the C200 I/O Modules 35 EXP20R300 .EPKS CEE C200/C300/ACE 11/28/2013 .V+V- Yourcorrect The answer: answer is: You must answer the question before Correct Click to continue You Incorrect did You not answer answered Clickanywhere anywhere this this question correctly! to continue completely Yes! PM I/O modules are the only standard PM are only standard No. I/O modules the continuing I/O modules that are available in a redundant configuration.

digital I/O. which are intrinsically safe for use in hazardous environments – PM I/O modules which include AI. T/C. DI.Summary Honeywell • The standard I/O types compatible with the Experion system are:  – Chassis Series A I/O modules that can be installed in the same chassis as the C200 or a remote I/O chassis   – Series A Rail I/O modules. AO. DO. RTD. and DI SOE  – Serial Interface modules which interface to Allen-Bradley and Modbus  subsystems C200 Controller Architecture Describe the C200 I/O Modules 36 EXP20R300 . which include analog I/O. and RTD • Rail I/O gateway provides a link to the ControlNet – Series H Rail I/O modules. thermocouple.EPKS CEE C200/C300/ACE 11/28/2013 .

EPKS CEE C200/C300/ACE 11/28/2013 .Conclusion Honeywell Describe the C200 I/O Modules Completion Certificate Proceed to the next lesson in your course material C200 Controller Architecture Describe the C200 I/O Modules 37 EXP20R300 .

EPKS CEE C200/C300/ACE 11/28/2013 .Honeywell This page intentionally left blank C200 Controller Architecture Describe the C200 I/O Modules 38 EXP20R300 .

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