Production Model

SAP Best Practices for Chemicals

material types consolidated  New materials added due to new preconfigured business processes © 2011 SAP AG. 2 .General Information  SAP Best Practices for Chemicals V1.603 .605 is based on SAP Best Practices for Chemicals V1. All rights reserved.  Product lines remained  Product structure. material numbers.

Product Pressure and Temperature  Polymerization YQPM Ethylen Gas. blue CH-1440 Filling Blending YQBM SAPulat (Batch B) CH-2200 YQBM SAPulat (Batch A) CH-2200 By . 3 . All rights reserved.605 Tank Trailer YQBM GranuSAP. Blue CH-3200 Active Ingredient Processing (Sales) YQFP SAPalyst CH-6500 YQFP SAPulat Raw Granulate CH-6400 Extruder  Mix  Nozzle  Chop (Avrg 2x3 mm)  Add Pigment Filling YQRM Pigment.Product YQBP Solvent (Grade B) CH-7100 Output from Co-product CH-2200 is used in WIP Batch (next page) YQCP Catalyst (Grade B) CH-9100 Co .Granulate SAPulat/GranuSAP blue Overview V1. C2H4 CH-1410 YQRM Catalyst (Grade A) CH-1420 YQRM Solvent (Grade A) CH-1430 WM managed Mat type Description Mat Nr Pipeline Material Handling Batch managed Process Order with Co-product & QM Plant 1000 QM active © 2011 SAP AG.

WIP Batch Reference mat CH-8000 Intermediate product after each operation YQBM GranuSAP. .605 UNBW GranuSAP. All rights reserved.GranuSAP Green Overview V1. Green CH-6450 Premixing  Mixing  Extrusion Work in Process (WIP) Batch YQRM Pigment Green CH-1445 YQBM SAPulat CH-2200 WM managed Mat type Description Mat Nr Plant 1000 Batch managed 4 QM active © 2011 SAP AG.

Solvent CH-6600 By.Product Alkylation  Distillation YQRM Benzene CH-1450 YQPM Ethylen Gas C2H4 CH-1410 WM managed Mat type Description Mat Nr Repetative manufacturing with QM Plant 1000 QM active © Batch managed 5 2011 SAP AG.605 YQBM SAPArom. .Product YQBP Arom Solvent (Grade B) CH-7200 YQBP SAP Off Gas CH-7300 By .SAP Arom Solvent Overview V1. All rights reserved.

Blue CH-3200 VERP Container. 750 LB CH-6240 VERP Bag 25 LB Pallet CH-4110 CH-4500 VERP VERP Bag 10 LB Shrink Foil CH-4100 CH-4600 WM managed Mat type VERP Container 750LB CH-4140 ROH Label GranuSAP CH-1100 Description Mat Nr Plant 1000 QM active Batch managed 6 © 2011 SAP AG. 25 LB CH-6200 VERP Container 100LB CH-4120 Filling in Bags/BigBags and Delivery ROH Label GranuSAP CH-1100 VERP BigBag 500 LB CH-5100 VERP YQBM GranuSAP. 1000 LB CH-6230 YQFP GranuSAP.Granulate SAPulat/GranuSAP blue Overview V1. .605 External Subcontracting in Procurement Totes Handling YQFP GranuSAP. 1000 LB CH-4130 External Subcontracting in Process Order YQFP GranuSAP. All rights reserved. 500 LB CH-6220 YQFP GranuSAP. 100 LB CH-6210 ROH Label GranuSAP CH-1100 Repackaging YQSM GranuSAP Sample CH-0100 YQFP GranuSAP.

Assignment GranuSAP Production Plant 1000 Standard Warehou se (10Q1) Raw Materials (10Q2) Storage Tank (10Q3) Productio n Warehous e (10Q4) Finished Goods (10Q5) Pipleli ne (10Q6) Shop Floor WIPB (10Q7) Full WM (1070) Warehouse Y01 CH-1100 CH-4100 CH-4110 CH-4120 CH-4130 CH-2200 CH-1420 CH-7200 CH-3200 CH-1430 CH-6600 CH-1450 CH-9100 CH-7100 CH-0100 CH-4130 CH-6200 CH-6210 CH-7300 CH-8000 CH-1440 CH-6220 CH-6230 CH-6240 CH-6400 CH-1445 CH-6220 CH-4140 CH-4500 CH-4600 CH-5100 © CH-6450 CH-6500 7 2011 SAP AG. All rights reserved. .Materials and Storage Locations .

Disperging Mixing in Storage Tank YQRM Acrylic Resin CH-1010 YQAI Additive BG99 CH-1020 YQBP Solvent (Grade B) CH-7100 YQRM Solvent (Grade A) CH-1430 YQRM Pigment.605 Plant 1000 WM managed Mat type Description Mat Nr YQBM Paint. Grinding. Heating.Paint SAPcolor blue Overview V1. All rights reserved. 8 . blue (Grade B) CH-3001 QM active Batch managed Product Substitution by QM Usage Decision Batch Production : Filling. blue (Grade A) CH-3000 YQBM Paint. blue CH-1440 YQRM Acrylic Resin (residue) CH-1010 YQRM Acrylic Resin (new delivery) CH-1010 Active Ingredient Processing (Procurement & Manufacturing) Alternative Position in BOM © 2011 SAP AG.

5 LB CH-4600 CH-4200 © 2011 SAP AG. 10 LB CH-6030 ROH Label BlueStar CH-1130 YQFP SAPcolor blue. All rights reserved. 10 LB CH-6000 YQFP Paint BlueSky. blue (Grade A) CH-3000 Relabeling VERP Pallet Canister. 1000 LB CH-5200 VERP YQBM Paint. 1000 LB CH-6100 YQSM SAPcolor.605 Product Substitution in SD YQFP SAPcolor blue. blue Sample CH-0200 ROH Label BlueSky CH-1120 YQFP Paint MagicBlue. blue (Grade B) CH-3001 YQBM Paint. 9 .Paint SAPcolor blue Overview V1. 10 LB CH-6020 YQFP Paint BlueStar. 10 LB (Grade B) CH-6001 YQFP SAPcolor blue. 10 LB CH-4500 CH-4210 VERP VERP Shrink Foil Canister. 10 LB CH-6010 Filling in Canisters ROH Label MagicBlue CH-1110 VERP Container.

10 .Assignment SAPcolor Production Plant 1000 Standard Warehouse (10Q1) Raw Materials (10Q2) Storage Tank (10Q3) Production Warehouse (10Q4) Finished Goods (10Q5) Full WM (1070) Warehouse Y01 CH-1110 CH-1120 CH-1130 CH-4200 CH-4210 CH-4500 CH-4600 CH-5200 © CH-1020 CH-1430 CH-7100 CH-1010 CH-3000 CH-3001 CH-0500 CH-0200 CH-6000 CH-6001 CH-6010 CH-6020 CH-6030 CH-6100 CH-6800 CH-1440 CH-6220 2011 SAP AG. All rights reserved.Materials and Storage Locations .

11 . 10 LB CH-6300 HAWA SAPcolor white. 10 LB CH-6310 VERP Canister. 5 LB CH-4200 YQNM Paint. All rights reserved.605 Plant 1000 WM managed Mat type Description Mat Nr YQFP PowerPaint. red CH-0500 Third Party Processing © 2011 SAP AG. red CH-6800 Internal Subcontracting QM active Batch managed Filling HAWA SAPcolor green.Additional Paints Overview V1.

605 Plant 1000 WM managed Mat type Description Mat Nr YQBM Paint. Disperging Mixing in Storage Tank YQRM Acrylic Resin CH-1010 YQAI Additive BG99 CH-1020 YQRM Solvent (Grade A) CH-1430 YQRM Pigment. black CH-3110 QM active Batch managed Batch Production : Filling.Additional Paints Overview V1. black CH-1442 YQRM Pigment. Heating. Grinding. 12 . yellow CH-3100 YQBM Paint. All rights reserved. yellow CH-1441 YQRM Acrylic Resin (residue) CH-1010 YQRM Acrylic Resin (new delivery) CH-1010 Active Ingredient Processing (Procurement & Manufacturing) Multiple Product Campaign Run © 2011 SAP AG.

Materials and Storage Locations . All rights reserved.Assignment Additional Paints Standard Warehouse (10Q1) Raw Materials (10Q2) Production Plant 1000 Storage Tank (10Q3) Production Warehouse (10Q4) Finished Goods (10Q5) CH-4200 CH-1010 CH-1430 CH-1441 CH-1442 CH-1020 CH-3100 CH-3110 CH-0500 CH-6300 CH-6310 CH-6800 © 2011 SAP AG. 13 .

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