You are on page 1of 60

Agarvanshi Aluminium Ltd.

Company Profile
Established : 1997 Location : Plant at Narapally, 20 km from Hyderabad which is centrally located city in India.

An ISO 9001:2008 Certified Company
Turnover : Year 2010 -11 – Rs. 950 Million Year 2011 -12 – Rs. 1050 Million Year 2012-13 – Rs.1150 Million (Domestic 84% , Export 16%) No. of Employees : 300+ Major Business : Manufacturer of Aluminium Extrusion Profile

Company Profile
Sister Concern Companies:
 Karnataka Metal Company – ( Trading Aluminium Rolled

products – NALCO & BALCO ).
 Hyderabad AluFab – ( Aluminium Doors & Windows

manufacturing Unit).
 Agarvanshi Housing Pvt. Ltd. – ( Real Estate Development &

Construction).
 Agarvanshi Mines & Minerals – ( Mining & Trading of

various mineral & ores).

Awards & Certificates  Won several Export Excellency Awards from various Indian Government Organization including EEPC.  Member of Indian Green Building Council .

Policy & ISO 9001:2008 Certificate Quality Policy “AGARVANSHI ALUMINIUM LIMITED” is committed to strive for providing flawless products to the complete satisfaction of the customer in every aspect of its business by continual quality improvement. . accurate process measurement and intensive employee involvement at all levels.

Manufacturing Facilities  2500 US Ton imported extrusion press equipped with double puller     and specially designed automatic quenching system suitable for hard alloys. . backed by lab facilities equipped with spectrometer for alloy testing. Full-fledged in-house tool room for die manufacture supported by Auto-CAD design department with latest version of CNC wire cut machine and EDM spark erosion machine for intricate machining jobs. Fully automated PLC controlled gas fired Hot Log Shear with furnace to pre heat the billets to required temperature & cut them in exact length as per requirement. 1450 US Ton and 880 US Ton imported extrusion presses synchronised with PLC controlled puller for twist free products and superior yield. Foundry with hot-top continuous billet casting machine for billet production as per client specified alloys.

supported with a chemical lab for conducting various tests on the raw-materials. semi-finished and finished products. punching. UTS machine.Manufacturing Facilities  Full-fledged sophisticated lab equipped with spectrometer. conductivity testing machine. For industrial requirements. notching etc. Rockwell hardness tester and other instruments. .  Automated Anodising plant offering anodised extrusion in various finishes & colours.  In house fabrication facility for providing value added services like cutting.

World Class Manufacturing Facility A 2500 US Ton imported extrusion press with Dual PLC Controls equipped with Hot Log Shear and specially designed Quenching System. .

World Class Manufacturing Facility A 1450 US Ton imported extrusion press synchronised with PLC controlled puller for twist free products and superior yield. .

.World Class Manufacturing Facility A 880 US Ton imported extrusion press synchronised with PLC controlled puller for twist free products and superior yield.

World Class Manufacturing Facility Double Puller for twist free profiles .

World Class Manufacturing Facility Specially Designed Automatic Quenching System .

5 (H10) H9 H20 H19 H30 91E P-AIMgSI P-AIMg1SiCu P-AISi0.Si05 AIMgSiO.5 1S 99.8 - 19500 19700 19800 19501 6005 6005A 6060 6061 6063 6082 6101 AI-SiMg AI-MgSi AI-Mg1SiCu AIMgSi AI-Si1Mg - C51S (51S) 50S 65S.7 Al99.AI.5 P-AIP99.5Mg 62400 63400 65032 63400 64430 63401 .5 1B 1A 1E P-AIP99.Mg.8 E-AI99.7 P-AI99.7 AIMgSiO.5 AIMgSi1 E-AIMgSI0.Alloys Offered International Internatinal registration AA (USA) ISO Canada Alcan Abbreviation Europe As Abbreviated in EN-AW Std Germany Abbreviation as per DIN UK Abbreviation as per BS Italy Abbreviation as per UNI India As per New BIS 1050 1070 1080 1350 Al99.70 99.5 Al99.5 AI99.80 C1S EN-AW 1050A EN-AW 1070A EN-AW 1080A EN-AW 1350 AI99.7 AI99. GS10 B51S D50S EN-AW 6005 EN-AW 6005A EN-AW 6060 EN-AW 6061 EN-AW 6063 EN-AW 6082 EN-AW 6101 E.8 E-Al99.4Mg P-AIMgSi P-AISi0.5 AIMg1SiCu AIMgSiO.

HINDALCO.0. Imports from various LME Registered Warehouses.8 (Min) BILLETS BILLETS IS : 733-1983. .05 (Max) Aluminium .0. ASTM – B221-02/B-308 Sources NALCO.15 (Max) Other .Raw Material / Specification MAJOR RAW MATERIAL INGOTS (99.0.20 (Max) Si .99. IS : 5082-1981 BS : 1474 -1987.8% MIN) SPECIFICATION INGOTS Fe . BALCO.

Packing 100% Visual inspection of each piece is done before packing. QC 3 Billets Are subject to Ultrasonic Testing to avoid the usage of internally cracked billets. QC 5 Profiles Are rigorously examined to meet dimension & visual inspect along with all mechanical properties are tested after aging. Spectro Analysis is conducted to make sure desired quality of alloy is manufactured. QC 4 Die Are scrutinized to make sure Tolerances are according to customer specifications. . QC 2 Casting Alloys quality is controlled by controlling Chemical Composition.Quality Check Process QC 1 Raw Material Spectro Analysis is done for all the raw material.

6.5% max by mass.S:1474. 3.S:1474. 2. Aluminium Ingots : The Fe.8% max.8% to 5. Al Logs (Purchased) : As per IS:733/1983. Vanadium 1. .Incoming Inspection Checks 1.70% to 5.S : 2047-1992. 5. Al Scrap : As per IS : 733-1983. Master Alloy : Confirming to I.5% max. 7.5% max. Carbon 0. ASTM-B221-02 & B.5% max. Chromium 0.17%. For EN-24 Nickel 1% to 2% max by mass. ASTM-B221-02 & B. For H-13 Chromium 4.1987 & IS:2590-1987 Resp. Molybdenum 1. Carbon 0. 4. Imp.5% max tolerance 2%.3% by mass. Hot Die Steel: For H-11 Chromium 4. Vanadium 1. Si & Al percentage of EC & CG grade ingots shall confirm to IS:4026 . Molybdenum 1. Silicon Metals : Silicon Content min 97%. Magnesium Ingots : Magnesium Content min 98%.2% max.

In Process Inspection
Foundry Department:
• • Billet Surface Quality : Surface free from casting defects like blow hole/gas, holes/scars,
scans surface defects shall be rejected.

Cast Composition

: Confirming to the specification of major alloying elements as per
IS:733-1983, IS:5082-1981, BS:1474-1987 & ASTM-B221-02/B-308.

• LM6

: Si-9.5 to 12.0% by mass.

Extrusion Department:
• Dimension of Section : As per sectional drawing specification or / and as per IS:2673-1979,
IS:6477-1983 and BS:1474-1987, ANSI-H35-2(M)-2003 and ENAW.

• Flatness • Weight

: As per IS: 6477-1983,IS:2673-1979 & BS:1474-1987, ANSI-H35-2(M)
-2003, ENAW unless & otherwise as suitable for end use.

: Dealer item: -7% to +7%. OEMs items only as per dimension.
Exports: As per customer requirement.

• Angularity

: As per IS:6477-1983, BS:1474-1987, ANSI-H35-2(M)-2003and ENAW.

Final Inspection & Testing
 UTS, Elongation, 0.2%, Proof Test  Conductivity Test  Bend Test  Hydrostatic Pressure testing for Irrigation Pipe  Anodizing Coating  Colour : As per the relevant IS, BS, DIN & ASTM Standards. : As per IS:5082-1992 : As per customer requirement. : As per customer requirement.

: Minimum micron thickness as per customer requirement. : As per customer sample.

BIS Certified Lab Test Report

BIS Certified Lab Test Report .

Aluminium Extruded Products for following application:             Transport HVAC Heat sinks Formwork Scaffolding Ladders Hardware Handrail / Balusters Solar Panel Modular Furniture Industrial Clean Room .

Aluminium Extruded Products for following application: Architectural  Structural Glazing  Curtain Wall  Doors & Partitions  Sliding Windows  Casement Windows  ACP Frames  Ceiling Panel  Venetian  Louver .

 Hindustan Shipyard Limited (HSL).I.  Hindustan Aeronautics Limited (HAF).  Central Public Works Department ( C.C.  Northern Power Distribution Company of A.L. Ltd.  Bharat Electronics Ltd.O.  Defense Metallurgical Research Laboratory (DMRL).  A.P.D).  South Central Railway (SCR). (BEL).  Electronics Corporation of India Limited (ECIL). Kanpur .  Andhra Pradesh State Road Transport Corporation (APRTC).W.Registered by Various Government Dept. (NPDCL).M.P.

Our Prestigious Customers .

Alucon System (Subsidiary of Agarvanshi Aluminium Ltd.) Flying Plate .

• Plate height adjustability : 2. • Plate areas possible : 8 m2 to 100 m2 • Plate size range – Minimum 2.Salient Features • Just 6 extrudes used only in flying plate. • Very minimum loose parts as accessories.80m. • Light weight plate as 40 kg per m2 (including ply).0m Maximum 7.7m x 3.2m.0m x 13. .5m to 4.

• 15-20 minutes only for shifting to next location. . Beam depth upto 1.50m. • One time making only. • More than 40 repetitions can be done. Flying table versatility for slab & beams. No more additional items for beam.Salient Features • • • • Slab thickness 350mm to 650mm.

.

Agarvanshi Window System .

Superior Insulation against : Air. Compatible with Euro Groove Type 1 for wide range of hardware choices. Versatility in Elevation. Luxury at Economical Price. Enhanced Security. Easy to Maintain. Excellent Aesthetics. Wind Resistance. . Water. Easy to Fabricate & Install. Complete Solutions & Technical Support.Salient Features           Designed as per ASTM & EN standards.

 Sealed on track by Woolpile (8mm overlap). sash depth 29 mm. .  Single / Double bearing with the possibility of height adjustment for Sash alignment.  2 Track seal width 50 mm.  Sealing overlap 8 mm.System Information Agarvanshi – AS50  “Ride-Over” Type 50mm Sliding system.  Latching: Single or Multipoint.  Glass Choices from 5 mm to 20 mm.8 mm.  3 Track seal width 85.

 Latching: Single or Multipoint. 50 mm (50 mm system depth).  Tilt & Turn possible.  Max sill depth required.  Sealing by double gaskets.  Glass choices: 5 mm to 24 mm. .System Information Agarvanshi – AC50  Casement Aluminium System for Windows & Doors.  Sealing overlap of 6 mm.

Few On going Projects… .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

Mahaavir Ikon Mumbai .

IT Park Mumbai .

V Times Square Mumbai .

Business Bay Mumbai .

Business Bay Mumbai Fleet House Mumbai .

Business Bay Mumbai Solitaire Office Building Mumbai .

Business Bay Mumbai Amara Raja Hyderabad .

Godrej Genesis Kolkata .

Business Bay Mumbai Hiranandani Business Park Mumbai .

Business Bay RBMumbai House Mumbai .

Business Bay Urmi Mumbai Mumbai .

Business Bay Mumbai Khubchandani Hospital Mumbai .

Thank You We look forward for your association…. .