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Project Mobilization Presentation

GRE WATER PIPELINE AND GATHERING SYSTEM INSTALLATION – KHAZZAN GAS PROJECT
Date : Tuesday 17th DECEMBER-2013 Muscat

VENUE : GPS CORPORATE OFFICE

GPS HSE Management System

DOMESTIC ARRANGEMENTS
•Emergency Exit •Fire Alarms and Evacuation •Toilets and Breaks •First Aid Facilities •GSM on Silence mode please

WATER PIPELINE AND GATHERING SYSTEM INSTALLATION

WELCOME & INTRODUCTION
BP / GPS

located near the Central Processing Facility (CPF). the Raw Water Treatment Facility (RWTF). This series of Pipelines will include two Water Gathering Headers to transport raw water to Gathering Header Termination Facility (GHTF) and a Water Supply Pipeline to transport raw water to reverse osmosis (RO) water purification plant.Review of the SoW Introduction and Background The Khazzan Project in the Sultanate of Oman will undertake some Early Infrastructure works (EIW) to prepare the development area for drilling and additional construction work. As part of this EIW a series of Glass Reinforced Epoxy (GRE) water pipelines will be constructed. .

12 3 3 1 1 60Kms (Well heads) 13kms GRE Gathering Header 10” -02 10kms GRE Water Supply Pipeline 12” 37kms GHTF Temp Pig Launcher at Temp Pig Launcher at Temp Pig Receiver at Temp Pig Receiver at (GHTF) (GHTF) RWTF .Review of the SoW Summary Pipeline Overall Scope GRE Gathering Header 10” -01 Length (kms) From (Well heads) To Above Ground Installation Well pads Launcher Facility Receiver Facility GHTF Facility RWTF Facility FOC Facility Nos.

Review of the SoW Project Schematic Drawing LAUNCHER 13Kms -GRE header line -01 10Kms -GRE header line -02 ` RECEIVER GHTF LAUNCHER GRE-Water Supply Pipeline RECEIVER 37Kms RWTF LAUNCHER RECEIVER Water Well Heads .

REVIEW OF EXECUTION STRATEGY& SCHEDULE .

1 2 Activity Contract Award Contractor Site Mobilization Start Finish 17-Dec-13 Days 01-Jan-14 29-Mar-14 87 days 3 4 5 Gathering Header 1 Completion Gathering Header 2 Completion 27-Jul-14 01-Mar-14 01-Mar-14 12-Nov-14 108 days 26-Jul-14 147 days Hanya Pipeline Completion 27-Sep-14 210 days (Water Pipeline 37 kms) .Revised Contract Key dates Sr.no.

MOBILIZATION PLAN (90 DAYS LOOK AHEAD) .

MOBILIZATION PLAN (90 DAYS LOOK AHEAD) .

EXECUTION STRATEGY CONSTRUCTION APPROACH Provide commissioning assistance Systems ready for Pre commissioning Completion of Punch Points Completion of Hydro test Activities Completion of Test packs Completion of Pipe Line construction Identify the Critical activities. Timely Deployment of Resources Site Key Personals Deployment-Project Oraganogram Completion of Site Establishment .

Critical Activities Critical Activities that have been envisaged at this stage from past experience in working similar kind of works are:  Site Establishment & Mobilization.  .    Transportation of Pipes ROW Construction. Hydro-testing Timely Delivery of Permanent and qualification materials by Company.  Jointing considering the Heat/dusty/sandy atmosphere. Trenching considering the amount of hard rock available.

Mini HSE workshop shall be conducted for this activity prior to start.Transportation of Pipes      Approximate distance to site for transportation is 500 kms Number of estimated trailer trips is approx. .250 trips This activity will be sub-contracted to an experienced and approved Transportation company. Method Statement for transportation will be developed and approved by Company prior to start of any activity.

Journey Management procedures will be put in place immediately upon award giving route details/rest areas/speed limits /emergency response etc. Manpower movement after establishment from Coast to QarnAlam will be in Public transport. Any Movement of resources from Coast to Site will be through proper JM controlled by Coastal Journey Managers. Site based Journey Manager will be established immediately upon award with first mobilization.Journey Management & Communication        Proper Journey Management (JM) during mobilization phase is key to safe and timely completion. . Daily Bus shuttle will be provided from QarnAlam to Block 61 Contractor camp. Thuraya Phone will be provided to the Bus driver to maintain communication at all times.

Journey Plan Sample Format .

 Planned production for ROW preparation is 500 mtrs per day. Ripper Survey will be carried out immediately after First Phase camp is approved to ascertain the rock quantities  . Utililizing 2 Dozers & 2 Graders.PIPELINE CONSTRUCTION RIGHT OF WAY (ROW)  After the approval of First phase of camp. 10km+37kms = 47kms). Right of way will be Commenced from the starting of Gathering Header 2 (South) till end point of Hanya Pipeline(approx.

.  Reviewing the Atkins geo-reports of trial pits. however ripper survey as stated earlier will be carried out in initial stages to establish or rule out requirement of rock-blasting. Which gives us an average production of 600.  At this stage rock-blasting is not envisaged. at most of the places moderate to hard rock with range of UCS from 1.5 to 281 encountered.800 mtrs per day. With past experience on such strata 300-400 mtrs of linear trench on 10”/12” Pipeline per trencher can be achieved.PIPELINE CONSTRUCTION TRENCHING  It is planned to commence the trenching of 10’’& 12” pipelines with two trenchers simultaneously.

• Pipes for qualification of bonders shall be required 4 weeks in advance • Doubling of pipes shall be done above ground and doubled pipes will be lowered and bonded in the trench. JOINTING & LOWERING • Stringing of both the pipelines 10” and 12” will commence simultaneously. • Four independent Jointing teams will be mobilized for 10”(2 crew) & 12”(2 crews) line after qualification and certification. Jointing productivity for 10” and 12” pipelines is planned as 15 and 20 joints respectively.PIPELINE CONSTRUCTION STRINGING. .

.  Final Testing will be carried out after tie-in joints are carried out. back filling and formation of windrows shall be done on the same rate of progress as planned for the day.  Hydrostatic testing activities shall be carried out in sections. laying of FOC cable and installation of tiles. Hydrostatic Testing  Pipe cleaning activities shall be planned section wise as per approved procedures.PIPELINE CONSTRUCTION Back End Activities  Back end activities like post padding.

2Kms and for both the headers is 2.2 kms. Additional Depth and Protection with Sand Sacks depending of Type of wadi will be carried out Approximately 15. . 4 Major Wadi’s are identified.000 sand sacks to be laid.PIPELINE CONSTRUCTION WADI CONSTRUCTION     Wadi area is identified for 12” Pipeline is 3.

PIPELINE CONSTRUCTION Well Head & On-Plot Works •On-plot Fabrication and Pre-casting foundation works works will be preferred to be carried out at our coastal facilities. • Well head construction : 12 nos •The amount of concrete works per well is 30 Cu Mtrs. 280 Inch Dia. •Piping Inch Dia per well head Approx. .

MOBILIZATION & CONSTRUCTION CAMP ESTABLISHMENT .

 Residential Camp of approx. These will be utilized to mobilize personnel for camp construction. however provision will be kept within the camp for additional personnel. at Block 61.  First stage 16 Porta cabins installation will be done.Site Establishment-Camp/Offices/ Industrial Facilities GPS has allowed for a Site Establishment near the portable launchers of Gathering Headers. Block 61  GPS has agreed with STS to provide 40-50 accommodations in their camp.  . 270 men is envisaged. Disposal of sewage will be by vacuum tankers to the existing facility available with BP.  GPS is planning to mobilize 16 Porta cabins in the First stage to accommodate 80 men to commence the Trenching activity and simultaneously continue with Site Establishment. First Stage completion is expected in 6-7weeks time.

•Prefabrication of CS piping and Pre-casting of sleepers/foundations shall be carried out at our central Workshop at Barkha. •STP will be installed for sewage management. •Facility for offices etc will be established during the second stage. •RO plant installation would be preferred should BP provide source of water close to camp or else water will be hauled from Awaifi.Site Establishment-Camp/Offices/ Industrial Facilities •Second stage we are planning to build 70 porta cabins with all disposal facilities. . Second Stage completion is expected in 12-13 weeks.

Site Establishment-Camp/Offices/ Industrial Facilities .

MECH AFROZ KHAN FOREMAN RIGGING SANTOSH STORE KEEPER TBA JURNEY MANAGER TBA LAND SURVEYOR TBA FOREMAN .CIVIL TBA .MOBILIZATION Organization Chart – Camp Construction CONSTRUCTION MANAGER IQBAL HAIDER ADMINISTRATOR TBA MAINT. SUPPORT SERVICES SHEKAR CIVIL SUPDT ASHRAF HSE ADVISOR TBA FOREMAN .

Nos. Nos. Nos. Nos. Nos. Nos. Nos.21 Seater Big Bus . Nos. Nos.3Ton Nos.M Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. 1 1 1 1 2 2 1 1 1 1 2 1 1 2 1 2 1 1 2 24 25 26 27 Operators Helpers LD Drivers HD Drivers Nos. Nos. Nos. Nos. Nos. Nos.M Nos. Nos. Nos. Nos. 13 20 7 4 . Nos.O.O. Nos. Nos. QTY 1 4 1 1 1 1 Month-1 Month-2 Month-3 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 Foreman-Rigging Adminstrator Sotre Keeper Journey Manager Surveyor Mason Carpenter Steel Fixer Rigger Fitter Welder Grinder Painter Electrician Plumber A/c Mechanic Plant Mechanic Plant Electrician Nos. Nos. 1 1 1 1 1 12 10 4 2 1 1 1 1 1 1 1 2 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Barkish Water Tanker 5000Gln Diesel tanker Vaccum Tanker Shovel Excavator with Breaker Tipper (18 m3) Tipper (35 m3) Dozer Concrete Mixer (Big) Concrete Mixer (Small) Diesel Welding M/c 25 Ton Crane Grader JCB Hydra 250 kVA Generator Roller (Big) Service Truck Canter . Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. QTY 1 1 1 1 2 1 Month-1 Month-2 Month-3 Plant & Equipments Sl No 1 2 3 4 5 6 Pick-up Mini Bus . Nos. Nos. Nos. Nos. Nos. Nos.55 Seater Hiab Portable Water Tanker 5000Gln Description Station Wagon U. Nos.RESOURCE MOBILIZATION SCHEDULE Manpower Sl No 1 2 3 4 5 6 Description Construction Manager Civil Superintendent HSSE Advisor Plant Foreman Foreman-Civil Foreman-Structural U.

. Other interface related issues GPS anticipate are:  Project management issues between Client & GPS at Head Office  Engineering and Drawings  Receipt of certified materials procured by Client  Field Changes Drawings and actual site condition discrepancies.INTERFACE ACTIVITY    All work in these areas shall be suitably planned and executed so as to minimize any interference with company's operational activities.

INTERFACE ACTIVITY Interface detail / location Receipt of Material Pipeline and tie-ins Pre-commissioning & Commissioning Interface Party Company/GRE vendor Company/PDO/OGC Utilities / Other Pipeline crossing Road transport Works in Same Locations Company operations / Company Site Representative / commissioning Team CompanyOperations /Utility owners ROP / Other Contractors Client Appointed contractors .

PROJECT SERVICES .

S.CIVIL PADDING/ (BACKFILLING) FOREMAN (CIVIL WORKS) FOREMAN MECH.RAMESH PARMER. MANAGER NAIR CORP.JASPER JOSEPH WELDING .JHON SR.PROJECT ORGANIZATION CHART GRE WATER PIPELINE AND GATHERING SYSTEM INSTALLATION – KHAZZAN GAS PROJECT MANAGING DIRECTOR CECIL ABERIO CORP./COAT .W.B. SHANMUGAM & SIDDIQUE BAIGH CONSTRUCTION MANAGER ARJUN SITE H.B. CONSTRUCTION MANAGER ALLAN DEWAR SITE QAQC MANAGER TBA INSPECTORS CIVIL . CONTRACTS MANAGER NAVEEN CHANNA SR. PROJECT MANAGER NAVEEN KANCHAN H. HSE MANAGER P.E.E.O.) FOREMAN . QA/QC MANAGER SANJEEVAN GENERAL MANAGER N.A.MANAGER JAHANGIR SHAH SYED PLANNING ENGINEER IMRAN SITE H.S.S.R. (HYDRO TESTING CREW) FOREMAN MECH.SAJID (BARKAH) GRE INSPECTOR .CIVIL (TRENCHING) FOREMAN .SINGH HYDROTEST ENGINEER GOVIND PIPING SUPDT RIYAZ SUPDT . SOLANKI QAQC MANAGER GOPAKUMAR VENMANTTU SR. PLANNING ENGINEER ANIL VARGHESE PRE-FABR @ COAST C. OFFICER TBA MAINT.E. SUPPORT SERVICES SHEKAR CIVIL LEAD ENGINEER SUBRAMANIAM PIPELINE LEAD ENGINEER T. ADVISOR TBA PLANNING/SCHEDULING/ PROGRESS MONITORING MATERIAL CONTROLLER MITHLESH KUMAR NDT SUB CONT. (STRINGING) FOREMAN MECH. (PIPING PRE-FAB) ASHRAF HEAD OFFICE LOGISTICS T.SHREYAS (BRAKAH) PAINT. TO BE ADVISED OM PRAKASH JEYACHANDIRAN RAM KARAN RAM BACHAN FIROZ KHAN MANOJ KUMAR TBA ABDUL MANAN .I. VAHORA CORP.CIVIL (SURVEY / R. HITECH TECHNICIANS (TBA) ADMN.S. (LOW & GRE TIE-IN) FOREMAN MECH. (BONDING WORKS) FOREMAN MECH.

2 10 10 12 16 1 6 1 2 2 4 1 1 1 1 2 1 1 1 Nov-13 2 0 Oct-13 20 2 10 2 8 2 2 4 4 2 2 4 1 1 2 1 2 1 2 1 2 1 2 1 1 2 1 Dec-13 3 20 2 10 1 1 8 8 1 50 2 8 1 3 2 3 1 1 3 2 3 1 6 2 1 3 1 1 1 4 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 2 2 1 1 0 Oct-14 Nov-14 13 14 .Manpower Histogram 1.6 22 20 1 0.8 35 35 35 35 35 30 22 18 200 18 25 18 25 20 1 18 25 20 1 18 25 20 1 18 25 20 1 18 25 20 14 25 20 20 30 150 18 20 1 12 14 1 14 8 10 10 1 100 1 1 20 20 35 25 2 14 2 8 2 2 4 4 2 2 8 2 1 2 1 2 1 2 1 2 1 2 1 1 2 1 Jan-14 4 2 14 2 8 2 2 4 4 2 4 8 2 1 2 1 2 1 2 1 2 1 2 1 1 2 1 Feb-14 5 2 14 2 8 2 2 4 4 1 2 4 8 2 1 2 1 2 1 2 1 2 1 2 1 1 2 1 Mar-14 6 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Apr-14 7 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 May-14 8 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Jun-14 9 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Jul-14 10 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Aug-14 11 2 14 2 8 2 2 4 4 1 2 4 8 2 1 4 1 2 1 2 1 2 1 2 1 1 2 1 Sep-14 12 35 35 35 35 35 35 35 12 25 0.2 300 1 40 50 50 50 50 50 50 40 35 30 30 0.4 18 20 12 6 6 10 10 4 1 2 2 4 1 1 1 1 2 1 1 1 1 1 20 1 12 16 14 1 1 20 18 250 36 0.

Equipment Histogram 2.5 100 90 1 1 1 2 2 8 1 2 2 1.5 0 Oct-13 1 2 4 2 2 1 3 2 2 2 1 2 2 1 1 1 1 2 1 1 1 2 0 2 1 1 1 1 1 2 3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 3 2 2 0 2 2 4 1 1 1 Dec-13 3 2 40 30 1 1 20 10 Oct-14 0 Nov-14 .5 8 3 3 1 3 2 3 2 3 3 3 2 2 1 2 2 2 2 3 2 6 0 4 2 4 2 4 2 2 Jan-14 4 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 2 2 1 2 2 1 2 2 2 8 3 3 1 3 2 3 2 3 3 3 2 1 2 22 2 2 3 2 6 0 4 2 4 6 4 2 2 Feb-14 5 8 3 3 1 3 2 3 2 3 3 3 2 1 2 22 2 2 3 2 6 0 4 2 4 6 4 2 2 Mar-14 6 8 3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 2 3 2 6 0 4 2 4 6 4 2 2 Apr-14 7 8 3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 2 3 2 6 0 4 2 4 6 4 2 2 May-14 8 8 3 3 1 3 2 3 2 3 3 3 2 1 2 22 2 2 3 2 6 0 4 2 4 6 4 2 2 Jun-14 9 8 3 3 1 3 2 3 2 3 3 3 2 1 2 22 2 2 3 2 6 0 4 2 4 6 4 2 2 Jul-14 10 8 3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 2 3 2 6 0 4 2 4 6 4 2 2 Aug-14 11 1 2 2 8 3 3 1 3 2 3 2 3 3 3 2 1 2 2 2 2 3 2 6 0 4 2 4 4 3 1 2 Sep-14 12 80 70 60 1 2 2 6 2 2 1 3 2 2 2 2 2 2 1 1 1 1 1 1 2 1 4 0 3 1 3 3 2 1 1 13 2 2 5 2 2 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 3 0 2 1 2 2 2 1 1 14 50 1 1 1 1 1 1 1 1 2 3 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 0 1 1 1 Nov-13 1 0.

13 KM Completion &Demoblisation 01-Mar-13 01-Mar-13 01-Mar-13 17-Mar-14 06-Apr-14 19-Jun-14 11-Jul-14 05-Sep-14 03-Oct-14 26-Jul-14 27-Sep-14 17-Oct-14 12-Nov-14 .Key dates START OF WORK ROW WORKS SATRTS HYDROTESTING FINISH DATE COMPLETION OF WORK HEADER LINE -2-10 KM HANYA PIPE LINE -37 KM HEADER LINE -1.

GPS Quality Management .

Water Pipeline & Gathering System Installation  Question and Answers Session .