maxDNA DISTRIBUTED CONTROL SYSTEM

max STATION 1 max STATION 2 max STATION 3

Network A 10/100 Mbps Network B 10/100 Mbps

Switched Hub A-1 Switched Hub B-1

Network A 10/100 Mbps Network B 10/100 Mbps

Network A 100/1000 Mbps Full Duplex

Network B 100/1000 Mbps Full Duplex

Network A 100Mbps DPU4F 1-1

Switched Hub A-2 Switched Hub B-2

Network A 100Mbps DPU4F 2-1

DPU4F 1-2 Network B 100Mbps

DPU4F 2-2 Network B 100Mbps

Remote Processing Unit 1

Remote Processing Unit 2

maxPAC I/O SYSTEM

• maxPAC I/O SYSTEM LINKS THE maxDNA DCS WITH REAL WORLD PROCESS CONTROL I/O. • THE I/O SYSTEM COMPRISES THE I/O MODULES & THE DPU. • THE I/O MODULES & DPU ARE MOUNTED IN A I/O RACK ASSEMBLY. • THE RACK ASSEMBLY CARRIES A BACKPLANE WHICH PROVIDES THE I/O BUS .THE I/O BUS IS THE COMMUNICATION BUS BETWEEN THE DPU & THE I/O MODULES. ALL I/O MODULES COMMUNICATE WITH THE DPU THRO’ THE I/O BUS.THE COMMUNICATION IS CLOSELY CONTROLLED BY THE DPU. • THE RACK USED IN THE maxDNA SYSTEM IS A 8 PAC.

I/O SYSTEM RACK ASSEMBLY –8 PAC RACK

. I/O MODULES & THE DPU PLUG INTO CONNECTORS IN THE I/O BACKPLANE./O BUS. ONLY ONE / ONE REDUNDANT PAIR OF DPUs CAN RESIDE . ON ANY I. THE I/O BUS CAN EXTEND TO A MAXIMUM LENGTH OF 30 FT. UPTO 60 I/O MODULES CAN RESIDE ON A I/O BUS. CARRIES THE I/O BUS OVER WHICH THE DPU & THE I/O MODULES COMMUNICATE. MULTIPLE I/O RACKS THAT SHARE THE I/O BUS CAN BE INSTALLED IN A CABINET.I/O SYSTEM BACKPLANE & I/O BUS • • • • • • • PROVIDES THE SYSTEM POWER & FIELD POWER CONNECTIONS TO THE I/O MODULES & THE DPU.

IOP382 – 8 PAC Rack .

INTERCONNECTING maxPAC I/O RACKS FOR I/O BUS EXTENSION .

I/O SYSTEMS RACKS MOUNTED IN CABINET .

I/O BUS SIGNALS (SYSTEM GND) P1A (SYSTEM +24V) P2A P3A P4A P5A P22B (SYSTEM GND) P21B (SYSTEM +24V ) P20B P19B P18B P17B (ADDRESS`) P6A P7A P16B ( DATA`) I/O BUS CONNECTOR P8A P9A P10A P11A P12A P13A P14A ( LOOP 48V +) (LOOP 48V +) P15A P16A P17A (LOOP 24V +) (LOOP 24V +) P18A P19A P20A (LOOP GND) P21A P15B ( LATCH`) P14B ( IN/OUT`) P13B (HI/LO`) P12B P11B P10B P9B P8B P7B P6B P5B P4B P3B P2B P1B (INT`) (ACK`) (XACK`) (D0) (D1) (D2) (D3) (D4) (D5) (D6) (D7) (PARITY) (LOOP GND) P22A .

4-20mA.4-20mA common Output. 16 channels IOP305. . 16 channels IOP302.Voltage common Input. 8 channels 69230S303A – 4-wire RTD module 8 channel IOP304. 8 Channels 69230R306A– Resistors & Thermistor assembly for IOP301 & IOP305 modules.maxPAC. 16 channels IOP303.3-wire RTD input. common Input.Isolated Analog Input. 16 channels IOP320.Thermocouple /emf Input.I/O modules Analog Input/Output modules IOP301.

16 Channels IOP332 – 120Vac/dc isolated input. 10 Channels IOP351 – Form A/B Relay Output. 16 Channels IOP333 – 240Vac/dc isolated input. 16 Channels IOP350 – Form C Relay output. 16 Channels IOP331 – 48Vdc common input. 16 Channels IOP334 – 24Vdc isolated input.maxPAC.I/O modules Digital Input/Output modules: IOP330 – 24Vdc common input. 16 Channels .

maxPAC.I/O modules Other Modules : IOP371 – Optical Bus Extender module IOP382 – 8 PAC Rack CPO401– Y-Adaptor for mixed I/O racks CPO402– I/O Bus Terminator .

TYPICAL I/O MODULE FRONT PANEL .

Common I/O Bus .I/O MODULE CONFIGURATION OPTION – SHARED(COMMON) CONFIGURATION Netw ork D P U Back-up Cable D P U IO Bus I O I O I O ••• I O I O I O Redundant DPUs.

Separate I/O Bus. Redundant I/O CPO309 .I/O MODULE CONFIGURATION OPTION – REDUNDANT CONFIGURATION Network D P U Back-up Cable D P U IO Bus I O I O ••• I O I O I O ••• I O Redundant DPUs.

I/O MODULE CONFIGURATION OPTION – MIXED CONFIGURATION Netw ork Back-up Cable Y Cable D P U D P U IO Bus I O I O I O I O I O I O Common IO Bus I O I O I O I O Redundant DPUs. Mixed I/O Bus .

MIXED I/O WITH Y ADAPTER .

0V input Isolation between inputs and logic Digital value: 15 bit data and 1 bit sign 100 msec scan time. Diagnostics and self calibration on Power-up.IOP301.4 to 2.4 to 2. 16 channels • • • • • • • • 4-20mA or 0. Periodic online recalibration.0 V externally using 69230R306A) . Can be used in redundant application along with 69230R306A module (4 to 20mA will be converted into 0.Isolated Analog Input. Open input detection.

Isolated Analog Input. 16 channels .IOP301.

IOP301. 16 channels .Isolated Analog Input.

IOP301-JUMPER CONFIGURATIONS .

IOP301 –INPUT CIRCUIT CONFIGURATIONS .

IOP301—FIELD WIRING .

IOP301 – FIELD WIRING FOR REDUNDANT MODULES .

IOP301 – FIELD WIRING FOR REDUNDANT MODULES .

4 to 2. 16 channels IOP305.IOP302. 16 channels • • • • • • 4-20mA (IOP302) or 0.0V(IO305) input Isolation between inputs and logic 20 msec scan time.0V Analog Input.0. . Periodic online recalibration. Open input detection. Diagnostics and self calibration on Power-up.4 to 20mA Analog Input.4 to 2.

4 to 20mA Analog Input. 16 channels IOP305.4 to 2.0V Analog Input. 16 channels .IOP302.0.

IOP302/IOP305 –ANALOG I/P MODULES .

IOP302.4 to 20mA Analog Input. 16 channels .

IOP302 – JUMPER SETTING INFORMATION .

IOP302–FIELD WIRING .

IOP305–FIELD WIRING .

4 wire RTD module: 8 channels • 8 Channels of RTD inputs with different configuration for each channel.3 wire RTD module: 8 channels 69230S303A.Ni. 1000R Pt) • Self calibartion on power-up. • Open RTD detection. • Channel to Channel and Channel to Logic isolation. . 25R Pt.Pt.(10R Cu.100R Cu.Pt.IOP303. • Periodic online recalibration.

IOP303.3 wire RTD module: 8 channels 69230S303A.4 wire RTD module: 8 channels .

IOP303 – RTD INPUT MODULE .

4 wire RTD module: 8 channels .3 wire RTD module: 8 channels 69203S303A.IOP303.

RTD INPUT MODULE – JUMPER SETTING INFORMATION .

IOP303- 3 wire RTD module: 8 channels 69203S303A- 4 wire RTD module: 8 channels

IOP303 --- FIELD WIRING FOR REDUNDANT MODULES

IOP304- TC input : 16 channels

.E.G.TC input : 16 channels • 16 Channels of TC inputs with different configuration for each channel.D. • Open TC detection.R. • Periodic online recalibration.N.J.(Type B.S.IOP304. • Channel to Channel and Channel to Logic isolation.T) • Self calibartion on power-up.K.

TC input : 16 channels .IOP304.

IOP304 – JUMPER SETTING INFORMATION .

IOP304 -.FIELD WIRING .

IOP304 – FIELD WIRING FOR REDUNDANT MODULES WITH COMMON TC .

4-20mA Current Output : 8 channels .IOP320.

Hold or reset output mode.4-20mA Current Output : 8 channels • • • • • 8 Channels of 4-20mA current output Channel to Logic isolation. . Open Output detection. Load impedance 0 to 800 ohms. primary or secondary output mode. Jumper setting to select Run mode. common or redundant output mode.IOP320. Calibrate mode.

IOP320.4-20mA Current Output : 8 channels .

IOP320 – JUMPER SETTING INFORMATION .

IOP320 – FIELD WIRING .

IOP 320 – FIELD WIRING FOR REDUNDANT MODULES WITH COMMON END ELEMENT .

16 Channels IOP331 – 48Vdc common input. 16 Channels .IOP330 – 24Vdc common input.

16 Channels • • • • • 1ms scan rate for SOE Field wetting voltage through fuse 16 common input channels High level at 40% to 150% of rated voltage Field to logic isolation .IOP330 – 24Vdc common input. 16 Channels IOP331 – 48Vdc common input.

16 Channels IOP331 – 48Vdc common input.IOP330 – 24Vdc common input. 16 Channels .

IOP330 / IOP331 – FIELD WIRING .

IOP330 / IOP331 – FIELD WIRING FOR REDUNDANT MODULES WITH COMMON DI .

• • • • • • IOP332 – 120Vac/dc isolated input. 16 Channels IOP334 – 24Vdc isolated input. 16 Channels 1ms scan rate for SOE Jumper setting for AC input for modules IOP332 /IOP333 16 isolated (channel to channel) channels High level at 40% to 150% of rated voltage Field to logic isolation LED indication for HIGH input . 16 Channels IOP333 – 240Vac/dc isolated input.

16 Channels IOP333 – 240Vac/dc isolated input. 16 Channels . 16 Channels IOP334 – 24Vdc isolated input.IOP332 – 120Vac/dc isolated input.

IOP333 – DIGITAL INPUT MODULE. .

16 Channels IOP333 – 240Vac/dc isolated input. 16 Channels . 16 Channels IOP334 – 24Vdc isolated input.IOP332 – 120Vac/dc isolated input.

16 Channels . 16 Channels IOP334 – 24Vdc isolated input.IOP332 – 120Vac/dc isolated input. 16 Channels IOP333 – 240Vac/dc isolated input.

IOP332/333/334 – FIELD WIRING FOR REDUNDANT MODULES .

• Field to logic isolation • IOP351 can be changed from Form A to Form B by changing a set of resistors. • Maximum speed 20 CPM. 16 Channels • 10(IOP350)/16 (IOP351) isolated (channel to channel) channels • Contact rating: 5A at 250Vac. 3A at 30Vdc. 10 Channels IOP351 – Form A/B Relay Output. .IOP350 – Form C Relay output.

16 Channels . 10 Channels IOP351 – Form A/B Relay Output.IOP350 – Form C Relay output.

IOP351 – 16 CHANNEL DIGITAL OUTPUT MODULE .

10 Channels IOP351 – Form A/B Relay Output. 16 Channels .IOP350 – Form C Relay output.

IOP351 – FIELD WIRING .

IOP350 – FIELD WIRING .

IOP350/ IOP351 – FIELD WIRING FOR REDUNDANT MODULES WITH COMMON END ELEMENT .

local.IOP371 – Optical Bus Extender module • Extends DPU bus up to 2000 meters through Optical links • Digital output indication for link failure indication • Jumper setting for remote. common or redundant application. .

IOP371 – Optical Bus Extender module .

IOP371 – Optical Bus Extender module connectivity .

O. Link B E M Remote Location #1 Common Remote I/O Bus I O I O I O I O B E M Remote Location #2 Common Remote I/O Bus I O I O I O I O Redundant DPUs. Multiple Remote Locations . Link To Remote Location #3 6.IOP371 – Optical Bus Extender module connectivity D P U Back-up Cable D P U Common Local I/O Bus I O I O I O B E M B E M B E M 6. F. Common I/O Bus.O.500 ft. F.500 ft. Common I/O.

IOP371 WITH MIXED I/O .

BEM – FUNCTIONAL BLOCK DIAGRAM .

IOP371 – JUMPER CONFIGURATION .

TERMINATION OF LOCAL & REMOTE I/O BUSES .