BAJA ASIA 2010

Team : SOULREAPERS College: S.K.N.C.O.E. Team leader: PADAMSINH PATIL

Responsibilities
 Vehicle has been designed as per baja rulebook specifications.  No component of vehicle would be manufactured outside college or from a professional person.  Safety of driver was kept as prime concern while designing.

Goals
 Build a strong chassis that will endure the rugged environment at the Baja competition  Follow all SAE Competition Rules  Reduce the weight of last year’s chassis  Increase accessibility of cockpit  Improvement in suspension  Try to achieve better position than last year’s ranking

Views of vehicle

Vehicle specification
       Overall length: 6.6ft Width:63” Track:61.5” Wheelbase:62” Ground clearance:10” Turning radius :3.8m Weight(approx):320kg (w/o driver)

Rollcage
• • • • • • • Material:SAE106B Yield strength:297MPa Ult strength:438MPa E= 210 GPa Form factor: round tubing Outside diameter: 32mm Wall thickness: 3mm

Ansys report
Bump test results
Material Properties Linear, Elastic, Isotropic EX=2.1E5 PRXY= 0.3

Analysis of rear hub
    Material: M.S Yield Strength: 135 MPa Factor of Safety: 3 Design Stress: 45 MPa

 Results of FEA Analysis:
 Maximum Displacement: 0.002 in

Design specifications
 SUSPENSION
 Double wishbone at front and rear

 STEERING
 14” rack and pinion system

 TYPE OF DRIVE
 Half shaft

 TYRES
 Front 22”x8”  Rear 22”x10”

 TRANSMISSION
 M & M Alfa Gear Box

Innovations
 DETACHABLE STEERING WHEEL  REDESIGNED REAR HUB TO REDUCE WEIGHT

External Facilities
    Laser cutting. Powder coating. Wheel alignment. CNC machining.

Project plan
Sr no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Task Collecting information Study and design Design evaluation Modeling Analysis Cost estimation Final design evaluation Purchase survey Purchase cost estimation Procurement of material Fabrication and manufacturing Assembly Testing Final design report Dead line 2nd sem of second year 8th June 2009 10th June 12th June 13th June 30th June 12th July 15th August 18th August 20th August 5th December 15th December 25th December 15th January 2010

Cost evaluation
SR NO. DESCRIPTION 1RAW MATERIAL 2SUSPENSION SYSTEM(ALL) 3TYRES 4WIRING HARNESS 5EXTERNAL FACILITIES 6LABOUR 7MISCELLANEOUS TOTAL COST (APPROX) IN Rs 15000 9500 35000 4500 8000 2000 30000 142000

Sponsorship Totals
 Kakade group of construction : 1.5 lakh  Alfa laval India Pvt Limited : 1.5 lakh

Changes in last year’s design
 Increased room in cockpit  Change in rear suspension system  Reduced weight by removing unwanted bracings  Change in transmission system  Change in rear tyres

NO

Previous years problems
PROBLEM

REMEDIES

1

BENDING OF STRUT OF REAR SUSPENSION USE OF DOUBLE (MACPHERSON) WISHBONE SUSPENSION SYSTEM BREAKING OF ACCLERATOR CABLE PROVIDING PROPER GUIDES INCREASED DISTANCE BETWEEN THE TWO

2

3

LESSER DISTANCE BETWEEN BRAKE AND ACCELERATOR

Work distribution
Work has been distributed as per cadre and liking of members

SR NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

NAME PADMASINH PATIL AKASH DEO CHETAN DANGAT AKSHAY BAVISKAR JAYESH NACHRE AWADHOOT NALAWADE ARJUN PAWAR MANDAR MANIYAR PARESH SAINDANE ANIKET TAMBE ADTIYA ISKANDE PRASHANT TIKEKAR YOGESH MORE HRISHIKESH YADHAV YOGESH KONGONOLE AMOL WANKHADE MANISH NIKAM GOVIND PERIWAL VIKRAM AMBILWADE ROHAN SHAH ANIKET PATANGE ASHISH KADAM SHREEVATSA JOSHI HRISHIKESH ZAGADE NARENDRA KHAIRNAR

WORK ALLOTED CAPTAIN PROJECT CO-ORDINATOR, DESIGNER CO-DRIVER 1, MANUFACTURING DESIGNER, MANUFACTURING TECHNICAL INSPECTION, VALIDATION DESIGNER,TECHNICAL INSPECTION MANUFACTURING, PROGRAM MARKETING,VALIDATION VALIDATION, PURCHASE CO-DRIVER 2, PURCHASE MANUFACTURING, TECHINICAL INSPECTOR VALIDATION, TESTING MARKETING, FINANCE COST EVALUATION MANUFACTURING, VEHICAL TECHINICAN COST EVALUATION, DESIGN DRIVER SPOKE PERSON, MARKETING MARKETING, PROGRAM DESIGNER, TESTING COST EVALUATION,VALIDATION MANUFACTURING, TESTING MARKETING, TECHNICAL VALIDATION MANUFACTURING, PURCHASE MANUFACTURING, FINANCE

Last years achievements
NO EVENT RANK 1 ACCELERATION EVENT 5th

WON RUNNERS UP AWARD FOR MAX SPEED VEHICLE.

2

HILL CLIMB

7th

3

MANEUVRABILITY EVENT

6TH

4

ENDURANCE EVENT

11th

5

OVERALL

7th

Thank You.

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