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National Award on Energy Conservation

Mahindra & Mahindra Limited
Top Rank Award in Automobile Manufacturing Sector

Location

Zaheerabad,
Medak District
(Andhra Pradesh)

USD 16. India Employs more than 155.2 billion multinational group based in Mumbai.000 people in over 100 countries .

Power Mobility Enhance Urban lifestyles Priorities Increase business efficiency Drive rural prosperity .

Pillars of guidance Accept No limit Alternative Thinking Driving Positive change in everything .

About the Zaheerabad factory ISO 14001:2004 (Environmental Management) OHSAS 18001:2007 (Occupational Health and Safety Management) ISO 27001:2005 (Information Security Management System) 2500 Employees .

Products UVs 3 Wheelers LCVs Buses .

Water Conservation Measures Rain-Water Harvesting ETP & STP Green Belts Development Bio-Filter Treatment .

9 0.85 % 97.07 2011-12 2012-13 .Absolute Power Consumption (Lakh units) 97.

72 2011-12 18.Specific Electrical Consumption (Kwh/ Eq. Veh) 95.32 2012-13 .2 % 78.

Energy Conservation Ideas .

1st Idea Energy conservation by Optimal use of space .

Initial Situation Processing of sheet metal body Cargo 1 3 Cabin Skid 4 Skids used for processing 4 BMT trucks 2 4 .

After Improvement 3 Skids used to process 4 BMT trucks .

42 Lakhs kWh : 210 M k Cal : Rs.82 Lakhs : Rs. 0. 23. of kWh Saved Thermal Savings Savings per annum Investment : 1.8 Lakhs .Savings No.

2nd Idea Energy conservation by new lighting systems .

Old systems replaced by more effective and efficient 40W-T8 250 W MV/SV 250 W MV/SV 150 W MV/SV 28 W-T5 150 W SV/MV 45 W CFL 43 W LED .

Savings No.45 Lakhs . of kWh Saved : 1. 17.21 Lakhs Investment : Rs.78 Lakhs kWh Savings per annum : Rs. 9.

3rd Idea Energy conservation by changing a method of cleaning .

Paint Booth grills cleaning Before • High pressure Water Jet system used to clean Paint Booth Grills • Physical forces produced by 110kW Motor After • Chemicals used to remove paint from booth grills • The chemicals used are environment friendly • No compromise on quality • Chemical reactions are self-sustaining and do not require any power source .

50 Lakhs kWh : Rs. of kWh Saved Savings per annum Investment : 1.51 Lakhs : Rs.2 Lakhs .Savings No. 14.7.

4th Idea Choosing the equipment according to requirement .

Retro fitment of screw chilling compressor in place of reciprocating compressor Before • 98 TR air cooled reciprocating chilling compressor • 110 KW motor along with forced draft cooling tower • Water circulation pump in throttled condition After • Replaced reciprocating compressor with 125 TR screw compressor (75 kW motor) • Natural draft cooling tower & VFD controlled water circulation pump .

91 Lakhs : Rs. 9.9 Lakhs . 14. of kWh Saved Savings per annum Investment : 1.02 Lakhs kWh : Rs.Savings No.

Enhancing Energy Efficiency – ENCON Cell • • • • Suggestion Schemes Small Group Activities Total Productive Maintenance Low Cost and No Cost automation Techniques 2013-14 Targets • Anticipated Investment – Rs. 64 lakhs . 58 lakhs • Targeted Savings – Rs.