SAP Plant Maintenance

Brief Background of
Presenter
 Subhra works as SAP Systems Analyst at Iluka Resources

Limited, Perth, Western Australia
 He has a Net experience of around 7.8 years with around 6

years of SAP Consulting Experience in SAP PM & CS, MM
modules. He has also has standard configuration
knowledge of SAP PS, DMS and integration aspects of other
SAP modules & applications
 He has worked in multiple SAP Implementation, Upgrade,

Support & Audit assignments in Australia, USA, India and
Middle East and is an ex-employee of PwC India Ltd, T.C.S.
Limited
 He also possesses Core Industry experience of 1.8 years in

Maintenance & Inbound Logistics

ERP Systems: An Overview Plant Maintenance: An Overview Organizational Structure Master Data in SAP PM Maintenance Processing: Objects Maintenance Processing: Scenarios Advanced scenarios. Interfaces & Reports .

Governm ent & Authoriti es Vendors Organizat ion Environm ent Customer s .

Vendors Organizational ERP SystemFinance & Controlli ng Purchasi ng HR & Payroll Government & Authorities External Environmen t Projects Producti on Planning Mainten ance Sales & Distributi on Customers .

Interfaces & Reports .ERP Systems: An Overview Plant Maintenance: An Overview Organizational Structure Master Data in SAP PM Maintenance Processing: Objects Maintenance Processing: Scenarios Advanced scenarios.

preventing degeneration and maintaining optimal utilization life of an Organization’s Physical Assets. but having a long term utilization  High valued current assets such as High valued spares/operating supplies/machine parts which are subject to Refurbishments with their condition based values maintained accurately  Key Performance objectives in Maintenance include  Maintaining a high level of OEE (Overall Equipment Effectiveness) Maintaining and Optimal balance between Cost of Breakdown vs. RCM etc. to contribute in Lowering . Cost of Prevention Utilizing concepts such as TPM. Usually such assets have a Long useful life (usually > 1 year) over which they are depreciated  Operating Assets which may not be treated as Assets in Financial Module nor depreciated.  Physical Assets primarily comprise:  Fixed assets such as Plant & Machinery.  Primary Objective of Maintenance is to maintain a high level of Availability. Maintenance is a Support Function within an Organization and Maintenance costs generally constitute a part of Production overhead costs except when Maintenance is carried out on Customer Assets to earn revenue. Buildings & Properties. Vehicles and so on.

Interfaces & Reports .ERP Systems: An Overview Plant Maintenance: An Overview Organizational Structure Master Data in SAP PM Maintenance Processing: Objects Maintenance Processing: Scenarios Advanced scenarios.

Centralized Planning Company Code Maintenan ce Planning Plant Maintenan ce Plant Maintenan ce Plant De-centralized Planning Maintenan ce Planning Plant Maintenan ce Plant .

Interfaces & Reports .ERP Systems: An Overview Plant Maintenance: An Overview Organizational Structure Master Data in SAP PM Maintenance Processing: Objects Maintenance Processing: Scenarios Advanced scenarios.

Techni cal Object s Work Centre s SAP PM: Maste r Data Others Planni ng Object s .

Capacity view. Work Centre Hierarchy is a Grouping of Work centres comprising Maintenance Task Force Work Centr e PM Work Centre Category “0005” Comprises: Basic data. Costing view . HR Assignments. Default values.Work Centre Hierarc hy Capac ity Capacity informatio n includes: Unit of capacity Start/End times Utilizations Shift schedules etc. Scheduling view.

Sample SAP screenshot .

Capacit y Plannin g Load Monitori ng Capacit y Levelin g Capacity Functionalities .

Structured into Hierarchical Levels using Structure Indicators Serial Number Material No .

Sample SAP .

Top Down planning Pla n Task List Maintenance item Bottom up planning .

• Single cycle Plans • Strategy Based Plans Plans • Counter Based Plans (Single/Multi Counter) • General Task Lists Task • Functional Location Task Lists Lists • Equipment Task Lists • Standard items Items • Strategy based items .

Other Master Data Class/ Characteris tics Permits .

ERP Systems: An Overview Plant Maintenance: An Overview Organizational Structure Master Data in SAP PM Maintenance Processing: Objects Maintenance Processing: Scenarios Advanced scenarios. Interfaces & Reports .