‫موسسه پژوهشي‬ ‫فنآوريهاي نوين در‬ ‫صنعت خودرو‬

PLUG IN HYBRID SHUNTING LOCOMOTIVE
Presented by: B. Asaei and A. Ghorbanalibeik University of Tehran / I.R. I. Railways University of Yazd
June 17, 2008 Pardis Technology Park,
Olympic Hotel- Convention Center

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

• Introducing a high efficient intelligent hybrid locomotive ‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬ • The second Hybrid Locomotive in the world • The first plug in hybrid concept in the world • 50 to 80 percent reduction in diesel fuel consumption ‫راه آهن جمهوری‬ ‫اسلمی ايران‬ • Cut air emissions by 80%
Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

• A G12 locomotive is converted to hybrid by a cost of around $100,000

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

• • • • • • • •

• • • ‫راه آهن جمهوری‬
‫اسلمی ايران‬

Using advanced AC system Advanced inverters with Skiip Semikron IGBTs Recovering brake energy by regenerative braking Noise-less especially at stand still and idle times Diesel generator downsizing from 1000 kVA to 50 kVA Better maneuver especially when the direction is changed Cost saving up to $700,000 / Locomotive Possibility of using the old system chassis and converting that to a very efficient modern system Cruise control option outside the station yard Able to carry 10 wagons with 400 Tons pay load Up to 60 km/h at zero slope

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

The locomotive chassis during overhaul process in the workshop
Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

IEEE VPPC2007

University of TEHRAN

5

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

The hybrid locomotive during initial field tests after overhauled
Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

IEEE VPPC2007

University of TEHRAN

6

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

Hybrid locomotive plug in socket

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

7

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

‫8002 ‪Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June‬‬

Compe ressor

Brake Storage Tanks

Brakes

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬
Auxiliary Inverter Diesel Gen. Rectifier

DC/DC Converters ECU1 Inverter1 Main ECU ECU2 Inverter2 480 V 420 Ah Motor1

Motor2

380 V Plug

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

• Prototype is built and tested • More powerful Hybrid Locomotives are Designed (Up to 2000 HP) • Proposal is sent to Railway system to built 50 locomotives by overhaul the old G12 locomotives • Can Hybridize the line locomotives that bring 15% saving in the diesel fuel consumption and 2000 HP power boost for 4000 HP Alstom Diesels

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

• • • • • • • •

Hybrid Technology Advanced AC systems Plug in Hybrid Up to 80% fuel savings Up to 80% emissions reduction 30% price of a normal locomotive Regenerative braking Downsized diesel engines

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

• Shunting Locomotive for Stations • Line locomotives • GM plans to change all locomotives to hybrid and 15% saving in the main line locomotives
Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

• Railway stations and their contractors for passenger and load transportation • All private companies that deliver goods by trains • Steel manufacturing Plants • Iron ore mines

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

• • • • • •

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

Traction Motors from Overseas Inverters can be home build Old chassis are available Controller and control localized Training Joint venture with wagon Manufacturers

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

• Functional tests are approved by Iran Railway System • Field tests are done

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

• Around $300,000 for each locomotive if 50 locomotives are ordered • Compared with $1 Million for similar locomotives bought from overseas • Our own know how • Possible export capabilities by a joint venture with Wagon manufacturing companies • 240,000 liters/Year Diesel Fuel and $50,000 /Year Spare Parts Saving for each shunting locomotive

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

• Wagon manufacturers can support the after sales services ‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬ • All electric components and soft wares can be localized • All inverters and DC/DC converters can be built • Wagon manufacturers can built or overhaul the chassis ‫راه آهن جمهوری‬
‫اسلمی ايران‬

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

I should thank you the followings for their support of the Project:
All Our Team Members and Managers Irankhodro R&D Center Railways R&D Center University of Yazd University of Tehran Research Institute of Advanced Technologies in Automotive Industry (UTIK) • Bonyan Locomotive • • • • • •

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫موسسه پژوهشي فنآوريهاي‬ ‫نوين در صنعت خودرو‬

Thank You
Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008

‫راه آهن جمهوری‬ ‫اسلمی ايران‬

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