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Company name - 1 22/12/15

ABB Overview

Contents
Matti Turtiainen ABB today
ABB in Finland
Technology leadership
ABB Drives

ABB Oy 2007 - 2 -

Jere Syvnne

Kenttvylien kehitysty
Julle Ala-Lahti
RFID:n kytt logistiikassa
VAL - konsepti

ABB today
ABB is a global leader in power and automation technologies that
enable utility and industry customers to improve their performance while
lowering environmental impact.

ABB Oy 2007 - 3 -

ABB Group:

Revenues 24 billion USD

111 000 in around 100 countries

R&D investments around 1.1 billion USD

Market leader in key businesses

www.abb.com

ABB Oy 2007 - 4 -

Key figures: ABB Group 2006

ABB in Finland

ABB Oy 2007 - 5 -

ABB Oy:

revenues 1.7 billion EUR

more than 6000 employees on over


40 locations

R&D investments 7 % of revenues

factories in Helsinki and Vaasa

www.abb.fi

ABB Oy organization
Automation Products
Pekka Tiitinen

Process Automation
Lasse Mkelin

Drives
Pekka Tiitinen

Process Industry
Juha Moisio

Machines
Juha Silvennoinen

Marine &
Turbocharging
Lasse Mkelin

Motors
Mikko Helinko
Low Voltage
Products
Heikki Uusitalo

ABB Oy 2007 - 6 -

Low Voltage
Systems
Antti Heikkil

Country Manager
Mikko Niinivaara

Power Systems
Jukka Soininen

Power Products
Mikko Niinivaara

Substations
Jukka Soininen

Distribution
Automation
Kalle Huittinen

Power Generation
Mikael Strmbck

Robotics
Timo Toissalo

Medium Voltage
Apparatus and
Switchgear
Anders Zittra

Product Support Pauli Jrvinen


Service Ilkka Tykkylinen

Transformers
Jukka Auranen

Domestic Product Sales Kalle Mattila


Finance
Erkki Luhta

Human Resources
Harri Mattila

Communications
Carita Jern

Legal Affairs &


Compliance
Tapio Metso

Technology
Kimmo Forsman

Automation Technology

Products

ABB Oy 2007 - 7 -

Drives
Motors
Machines
Low Voltage Products
Low Voltage Systems
Robots
Instruments

Systems

Services

Electrification and
Automation Systems
Drive Systems
Propulsion systems for
ships

Improves energy efficiency and


productivity

Service and
maintenance

Power Technology

Products

Systems

Transformers
Distribution Automation
Switchgear
MV-apparatus
HV-apparatus
Cables

ABB Oy 2007 - 8 -

Transmission and
distribution systems
Power generation
systems

Improves reliability of
power distribution

Services

Service and
maintenance

ABB Oy key figures


(MEUR)
2006

2005

Change %

Orders received

2005

1 579

+ 27

Export orders

1574

1 137

+ 38

1682

1 490

+ 13

R&D

112

98

+ 14

Order backlog

907

597

+ 52

6131

6 070

+1

Revenues

ABB Oy 2007 - 9 -

Employees

ABB Oy R&D
R&D 112 MEUR, + 14 %

ABB Oy 2007 - 11 -

MEUR

Permanent magnet technology applications

ABB Oy 2007 - 12 -

Gearless drives

based on new permanent


magnet motor technology with a
new patented rotor design

fewer components; no gears and


no encoders

lower engineering, installation


and maintenance costs

lower energy consumption

applications delivered to paper


mills, wind power and ships

Marine
Year 2006 was a record year for the division: totally 19
Azipod-units were ordered to 11 ships.
Genesis the largest cruise ship ever

ABB Oy 2007 - 13 -

Owner: Royal Caribbean International


Built by Aker Yards, Finland
Delivery: autumn 2009
ABB scope of supply:
3 x Azipod Propulsion Units
3 x ACS6000SD Frequency Converters
6 x Main Generators
11 kV Main Switchboards
4 x Thruster Motors
Distribution and Propulsion Transformers
Substation Switchgears

Marine
Admiralty two Arctic shuttle tankers
Customer: Sovcomflot
Built at the Admiralty Shipyards in St. Petersburg,
Russia
Delivery: year 2009
ABB delivery:
two 8.5 MW Azipod units (Russian ice class LU6)
medium voltage generators
main switchboards
transformers
frequency converters

ABB Oy 2007 - 14 -

The first Azipod system delivery to Russian Shipyards.


In August, ABB Marine signed the contract to deliver a complete shaftline
propulsion and power system for the first Superyacht to be built by Fincantieri
in Italy. The 134 metre yacht will be completed in 2010 at the naval shipyard in
Muggiano.

ABB Oy 2007 - 15 -

Wind Power Generators

New, extended global frame


agreements with the biggest wind
turbine manufacturers

ABB is the world leader in Megawatt


class wind power generators

Demand of generators for wind power


generation was very high in 2006. A new
record of orders recieved and
generators delivered was made. The
order backlog is very high

First multi-megawatt permanent magnet


generator specificly designed for offshore turbines was delivered

Power Systems

Gas Engine Power Plants


Continuous co-operation with Wrtsil in
control system deliveries.
E.g. five gas engine power plant projects to
Azerbaizan including 52 engines.

Gas Turbine Power Plants


Contract with Svenska Kraftnt for retrofit of
Hallstavik and Lahall gas turbine power plants
in Sweden, 6 x 60 MW

Hydro Power Plants


Electrification and automation system to
Kierikki Hydro Power Plant, ~ 2x20 MVA

ABB Oy 2007 - 16 -

Astara, Azerbaizan

Electrification and automation system to


Kaltimo Hydro Power Plant, ~ 2 x 20 MVA
Kaltimo Hydro Power Plant

BU LV Drives

Company name - 17 22/12/15

Updated
10/2006

Introduction to
ABB drives

LV Drives worldwide
About 2700 people in 50 countries
ABB Inc.,
New Berlin, WI,
USA
LV AC Drives

ABB Oy 2007 - 18 -

ABB Automation,
Ladenburg,
Germany
DC Drives

Manufacturing and R&D


Engineering & assembly
Central stocks

ABB Beijing Drive


Systems,
Beijing, China
LV AC Drives

ABB Oy , Helsinki,
Finland
LV AC Drives

ABB Motors/Drives ,
Menden, Germany
Central Stock Europe

ABB Ltd, Peenya,


Bangalore, India
LV AC Drives

ABB Motors/Drives ,
Singapore
Central Stock Asia

Worldwide market shares


The worldwide market for low voltage AC & DC drives was estimated to be worth $5.87 billion in
2005

17.0%

ABB

12.0%

Siemens
Mitsubishi

7.0%

Rockwell

7.0%

Yaskawa/Omron

7.0%

Schneider/
Toshiba

6.0%

Danfoss

6.0%

Emerson/CT

5.0%

Fuji (incl. GE)

5.0%

Lenze/AC Tech

3.0%

Vacon

3.0%
22.0%

Others

ABB Oy 2007 - 19 -

0.0

2005 Share
2004 Share
2003 Share

5.0

Source IMS Studies 2004, 2005, 2006

10.0

15.0

20.0

25.0%

The growth of ABBs low voltage AC drives


12000

10000

MVA/Year

8000

6000

4000

2000

ABB Oy 2007 - 20 -

0
Y92 Y93 Y94 Y95 Y96 Y97 Y98 Y99 Y00 Y01 Y02 Y03 Y04 Y05

ABB drives save energy


Y05
Y04
Y03
Y02
Y01

Year

Y00
Y99
Y98
Y97
Y96
Y95
Y94
Y93

ABB Oy 2007 - 21 -

Y92
0

20

40

60

80

100

Energy savings (TWh)

The installed base of ABB drives saves 115 TWh per year, the equivalent of 14 nuclear
reactors
The installed base of ABB drives reduces CO2 emissions by 97 million ton per year,
more than the yearly emission of Finland

120

140

ABB Oy 2007 - 22 -

Our offering

ABB Oy 2007 - 23 -

Low voltage AC drives for ...

Building automation

Industries

Original equipment manufacturers

1. Product AC strategy
Industrial

Machinery

2000 MUSD

2200 MUSD

ABB Oy 2007 - 24 -

Operational Excellence

Asynchronous servo
Synchronous Servo
AC induction

Complete portfolio

ACSM1 Dedicated product

Machinery Market
Opportunity
100 %
Market share

Drive market
8000 M$

CNC
1 B$
General
Motion
Control
2 B$
Robotics
0,5 B$

17 %

ABB Market Share 17 %

ABB Oy 2007 - 25 -

11 B$

Source: ARC Servo Study 2007

ABB Oy 2007 - 26 -

Machinery drives market


Europe

1000

F&B applications matching with


portfolio
ACSM1 Motion
Functionality

Bottling,
labelling

ACS350

ACS150
Conveyors

ACS55
ABB Oy 2007 - 27 -

ACSM1 S&T

Cutting Punching
Extruders Mills

Mixers

Fans Pumps

Flexibility

Packaging
machines

Stamping Slicing

Help

ABB high performance machinery drives


ACSM1

Company name - 28 22/12/15

Product specification

ABB Oy 2007 - 29 -

ACSM1, ABB high performance machinery drive

High performance

For synchronous and


induction motors

Complete range of feedback


interfaces

Modular and compact design

Solution programs

Memory unit for easy drive


management

Safety as standard

Types and ratings

Types & ratings (1/3)


Frame size

6090A
105150A

110210A
165326A

Current & Power


Nominal current
Maximum current

2,57,0A
5,314,7A

9,516A 2446A
16,628A 4280A

Typical motor power

0,753 kW 47,5 kW 1122 kW* 3045 kW* 55110 kW

Braking chopper

Braking resistor

Mains choke

Mains filter (EMC)

Standard

ABB Oy 2007 - 30 -

Option, external
*

With a mains choke

Types and ratings

Types & ratings (2/3)


Feature / Frame

Cold plate variant

Air cooled variant

Legend:

- Back plate mounting

Standard

- DIN-rail mounting

Product variant

Removable power connectors

Removable control connectors

ABB Oy 2007 - 31 -

Mounting and cooling

Fram
e

Height
(mm)

Width (mm)

Depth (mm)
*

Weight (kg)
*

364

90

146

380

100

223

467

165

225

10

467

220

225

17

700

314

398

64

* without
options

Control connections
Control interface

1
3

ABB Oy 2007 - 32 -

6
8

7
9

1. Status display

7-segment display Main status and


fault messages

2. Control voltage supply

Internal or external supply (24VDC)


input for the control unit

3. Digital I/O

6xDI, 3xDI/O, 1xRO

4. Analogue I/O

2xAI, 2xAO

5. Thermistor input

Motor thermistor (PTC, KTY)

6. Drive to Drive link


(D2D)

Galvanic RS-485 link for


communication between drives

7. Safe Torque Off (STO)

Designed for Safety Integrity Level


3 (SIL 3) acc. to IEC 61508 and
Safety Category 4 acc. to EN 954-1

8. User interface (HMI)

PC-tools and control panel


connection (RJ45)

9. Memory unit (MU)

Complete drive configuration and


settings are stored in the memory
unit.

ACSM1 Safe Torque Off interface


STO interface
Safe
Torque
Off
(STO)

SIL 3 / IEC 61508,


SILCL 3 / EN 62061
Category 4 / EN 954-1
PL e / EN 13849-1

ABB Oy 2007 - 33 -

STO

Safe Torque Off (X6)


Both circuits must be closed for
the drive to start.

OUT1
OUT2
IN1

1
2
3

IN2

Control & communication options


Three slots for control and communication options
Options

Data

Install
in

Analogue & digital extension


FIO-01

4xDI/O, 2xRO

FIO-11

3xAI, 1xAO, 2xDO

Slot
1 or 2

Feedback interface
FEN-01

2 inputs (TTL incremental encoder),


1 output

FEN-11

2 inputs (SinCos absolute, TTL


incremental encoder), 1 output

FEN-21

2 inputs (Resolver,
TTL incremental encoder), 1 output

Slot
1 or 2

ABB Oy 2007 - 34 -

Communication
FPBA-01

PROFIBUS

FCAN-01

CANopen

FDNA-01

DeviceNet

FENA-01

Ethernet/IP, Modbus/TCP

3
Slot 3

External options
Flexibility with different external options
Mains choke
Reduce harmonics and mains current RMS
Reduce mains disturbance and low-frequency interference
Increase the allowed DC bus continuous power

Mains filter (EMC)


Meet category C2 level with
installation including motor
(max. 50m cable).

Braking resistor
Convert generated kinetic
energy into thermal energy
Available for different kind
of pulse duty performance
Equipped with a thermal
sensor as standard

ABB Oy 2007 - 35 -

EMC standards in general


EN 61800-3/A11
(2000),
product standard

EN 61800-3
(2004),
product standard

EN 55011, product

1st environment,
unrestricted
distribution

Category C1

Group 1, Class B

1st environment,
restricted distribution

Category C2

Group 1, Class A

2nd environment,
unrestricted
distribution

Category C3

Group 2, Class A

2nd environment,
restricted distribution

Category C4

Not applicable

family standard for


industrial, scientific and
medical (ISM) equipment

Motor control
PC Tools / Drive Studio, DriveSize

Motion
Control

Technology functions,
solution programs
Position sequence
CAM
Flying cut

Speed &
Torque
Control

Technology functions,
solution programs
Winder
Lift

ABB Oy 2007 - 36 -

ACSM1 / Memory Unit

Position
control

Speed
control
Torque
control
ACSM1 / Power Unit, Control
Unit, Control and comm. options

Synchronous
Asynchronous

Speed and Torque control


PC Tools / Drive Studio, DriveSize

Motion
Control

Technology functions,
solution programs
Position sequence
CAM
Flying cut

Speed &
Torque
Control

Technology functions,
solution programs
Winder
Lift

ABB Oy 2007 - 37 -

ACSM1 / Memory Unit

Position
control

Speed
control
Torque
control
ACSM1 / Power Unit, Control
Unit, Control and comm. options

Synchronous
Asynchronous

Motion control
PC Tools / Drive Studio, DriveSize

Motion
Control

Technology functions,
solution programs
Position sequence
CAM
Flying cut

Speed &
Torque
Control

Technology functions,
solution programs
Winder
Lift

ABB Oy 2007 - 38 -

ACSM1 / Memory Unit

Position
control

Speed
control
Torque
control
ACSM1 / Power Unit, Control
Unit, Control and comm. options

Synchronous
Asynchronous

Application solutions
PC Tools / Drive Studio, DriveSize

Motion
Control

Technology functions,
solution programs
Position sequence
CAM
Flying cut

Speed &
Torque
Control

Technology functions,
solution programs
Winder
Lift

ABB Oy 2007 - 39 -

ACSM1 / Memory Unit

Position
control

Speed
control
Torque
control
ACSM1 / Power Unit, Control
Unit, Control and comm. options

Synchronous
Asynchronous

Sizing tool

ABB Oy 2007 - 40 -

MCSize

PC tool for sizing the motor


and drive

Motion profile and


mechanics

Different kind of linear or


rotary movement
mechanisms

Integral part of DriveSize tool

Other ABB products extending the


portfolio

ABB Oy 2007 - 41 -

Induction motors
Servo motors
ACSM1
ACS350
ACS150
ACS55

ACSM1 Trainings (eLearning Modules)


Step 1
1.
2.
3.
4.

5.
6.

ABB Oy 2007 - 42 -

7.
8.

Introduction*)
Motion control basics
Product specification
Control&Performance: Part A Speed&Torque*) Part B Motion
Servomotor theory
Servomotors product
specification *)
Feedback Devices
Fieldbus communication *)

*) Only For Internal Use

Step 2

Step 3

1. Tools overview *)
2. DriveStudio *)
3. Solution Program
Composer *)
4. Motion Sizing
5. MCSize
6. DriveCAM (tbd)
7. User Panel (tbd)
8. Commissioning (tbd)
9. Hands-On-Cases (tbd)

1. System Engineering
Guide HW (tbd)
2. Control Engineering *)
3. Sales Network Support
(tbd)
4. Customer Support *)
5. Competitor analysis *)
6. Expert Package (tbd)
7. AC500 Introduction
8. AC500 Configurations
9. AC500 .

ABB Oy 2007 - 43 -

ABB Machinery Drives Portfolio is Ready

It is time to work for growth in the


machinery business!

OEM Machinery applications


Motion Control
Liikkeen
ohjaus

Textile
Tekstiili

ABB Oy 2007 - 44 -

Machinery Building
Koneen
rakennus

Small Cranes
Pienet
nosturit

Food & Beverage


Elintarvikkeet

Converting
P llystys

Extruding
Ruiskupuristus

Small Systems
Pienet J rjestelm

ABB Oy 2007 - 45 -

Some ACSM1 Cases

Stove pipe grabber in Germany

Ship ramp winch in Sweden

Lathe application in Spain

Lifting the curtain in Vienna Opera

Tube pending in Switzerland

Elevator position control in Italy

ABB Oy 2007 - 46 -