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HSEF MONTHLY REPORT

NOVEMBER 2015

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Incident Statistic by Plant (Jan-Nov 2015)
Plant
Transport
MC
Admin
PWR
POY1
POY2
POY4
DTY2
WV1
WV2
FDY1
PFY-4G
NYLON
POLY
HTY
UTILITY
ELECTRICAL
GEN.ENG
PSF
TOTAL

First Aid

Minor
1
2

Major
2
3

1
2

1
1

1
1
2
2
1
1
2
1
2
2

4
4
1
1
3
1

1

2

1
1
21

1
23

Total
3
5
0
0
1
2
1
5
6
3
3
1
6
2
2
2
1
1
2
46
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Incident by Plant (Jan-Nov 2015) First Aid Minor Fatal 3 2 1 3 2 1 1 2 1 2 1 1 2 1 2 1 1 3 .

Incident Statistic by Year (2010-2015) 250 200 194 150 133 100 88 81 84 50 0 41 2010 2011 2012 2013 2014 2015 4 .

Incident Statistic by Month (Jan-Nov 2015) Month 2015 2015 2015 2015 2015 2015 2015 2015 2015 2015 2015 Plant JAN FEB MAR APR MAY JUNE JULY AUG SEP OCT NOV 1 POY 1 1 1 POY 2 1 2 1 POY 4 1 PWR DTY 2 0 1 WV 1 1 WV 2 1 FDY 1 1 1 2 1 1 1 1 1 2 5 1 6 3 1 1 3 1 PFY-4G NYLON TOTAL 1 2 1 1 2 1 POLY 1 1 PSF 1 1 1 UTILITY 2 2 1 HTY 6 1 2 2 ELECTRICAL 1 1 GEN.ENG 1 1 PGA 0 1 MC 4 5 ADMIN 0 TRANSPORT TOTAL 3 4 5 2 1 2 11 4 3 4 3 1 4 5 46 5 .

Incident Statistic by Month (Jan-Nov 2015) 12 11 10 8 6 5 5 4 4 4 4 3 4 3 2 2 1 0 JAN FEB MAR APR MAY JUNE JULY AUG SEP OCT NOV 6 .

11% Hand. 13% Head. 13% Head Finger Chin Leg Eye Arm Face Foot Mouth Toe Forearm Other Hand 7 . 28% Leg. 4% Finger. 22% Arm.Part of Body Injury Analysis (Jan-Nov 2015) Body Part Head Chin Eye Face Mouth Forearm Hand Finger Leg Arm Foot Toe Other Total Total 1 0 3 0 0 0 10 13 6 2 5 0 6 46 Part of Body Injury (Jan-Nov 2015) Other. 2% Eye. 7% Foot.

Near Miss Statistic by Plant (June-Nov 2015) Plant POY 1 POY 2 POY 4 PWR DTY 2 WV 1 WV 2 FDY 1 PFY-4G NYLON POLY PSF HTY ELECTRICAL UTILITY CTS MC 2 ADMIN TRANSPORT SAFETY TOTAL June 1   1     3 2 1   1   1 1               11 July 2 3 1   1 2             2 1 1   1       14 Aug 2 1           3 1 1   2 1       3   4 1 19 Sept     3   2   1 1   1     1           1   10 Oct   1 1   2     1 1   1   1   1           9 Nov   15 20 1 3 5 3 2 1 1   2 1         2     56 TOTAL 5 20 26 1 8 10 6 8 3 4 1 5 7 1 2 0 4 2 5 1 119 8 .

Near Miss Statistic by Plant (June-Nov 2015) 30 26 25 20 20 15 10 10 5 8 7 6 5 3 1 0 8 5 4 1 5 4 1 2 2 1 0 9 .

PSM Incident 2015 Plant Date Incident PSF 20 Jan 2015 HTM dowtherm leakage Nylon 18 Apr 2015 HTM boiler leakage POY1 27 Apr 2015 Oil leakage at evaporator area SM2 9 June 2015 Fire incident at blow room area DTY1 10 June 2015 Fire incident at production area Nylon FDY 21 June 2015 CO2 cylinder tank explode Nylon Poly 22 July 2015 Leakage of neck flange of the VK tank and caused smoke released PSF 25 Aug 2015 Dowtherm leakage Nylon FDY 21 Sept 2015 Oil gushes leakage from piping (6m) WV2 27 Sept 2015 Fire incident at exhaust chamber of dryer machine DTY2 14 Oct 2015 Fire incident at production area Poly C 27 Oct 2015 Vapour leakage from pump inlet 1428-P07 insulation Poly C 3 Nov 2015 Power supply failed at Poly CD PSF 22 Nov 2015 One of 18 Annealer rollers out of position during operation speed (identify as Roller#09) POY4 28 Nov 2015 Nearly fire incident at exhaust piping 10 .

5 2 1 2 1.5 1 2 1 0.5 0 1 Jan Feb 1 1 1 1 1 1 Mar Apr May June July Aug Process Sept Oct Nov Fire 11 .PSMIncident Incident Statistic Jan-Nov 2015 PSM Jan-Nov 2015 3.5 3 2.

Progress of PSM Activities Issue Status Training for Recron Management (officer levels and above) Already find a consultant company Progress In progress discussion of cost with consultant 12 .

TB 31 30 3 64 76 Exercise At Workplace 31 30 3 64 76 5 8 5 18 126 208 327 21 556 712 17th November Fire Fighting (Theory & Practical) 2015 TOTAL 13 .Safety & Health Training Program Plant Date Title 3rd November Healthy Diet at Workplace 2015 Haze HSEF 4th November 2015 5th November 2015 Security Officer Local Foreign Worker Worker Total Total Hours 38 38 2 78 75 38 38 2 78 75 Chemical Handling/Transportation & Storage 11 35 2 48 48 Women Health Prevention 10 40 0 50 50 Diabetes Prevention 10 40 0 50 50 Dengue Prevention at Workplace 20 39 4 63 50 Personal Protective Equipment 14 29 0 43 86 Prevention of Infection Disease HIV.

 More than 350 local worker were opportunity undergo a free “Health Screening Test” to evaluate their level of healthiness. family and work. . Total 561 staff and worker were attend talk present by speaker. Activity and program organized was very helpful to staff and worker learning some new information and gain knowledge regard occupational safety and health issue to improve life.Safety and Health Campaign Date: 3rd November until 6th November 2015 Campaign Title : Occupational Safety & Health Week Program Together with Ministry of Health Seremban Conclusion :  All Recron staff was fully support in making this event successfully organized.

Safety and Health Campaign Photos 15 .

Safety and Health Campaign Photos 16 .

05 a.11.m 17 .Mock Drill  Plant: PFY-4G  Date: 26.2015  Time: 10.

they asked the victim to get in the car.m.  Fire fighting Team (Bomba Recron) was standby before incident happen.  The rescue team did not analyze the victim condition during rescue time  Packing area was found employees to fully evacuate from emergency area. before mock drill start.  Total involved mock drill 54 employees.  Mechanical and Electrical technician shall report to commander regarding switch off electrical sources.  Hydrant hose was found water leaking  Emergency response team member holding hose using one hand.  Worker not recognized assembly point during evacuation from PFY4G Plant.  Nozzle hose and coupling cannot joint properly caused water pressure weak. without any information. 18 .Mock Drill Observations  All employees was informed early to stand by for fire mock drill at PFY4G packing area.  Ambulance or emergency vehicle did not communicate well with first aider.  Incompetent first aider to check victim.  Fire Engine already at incident site 10.05 a.

83 19 .28 88.91 6.34 0.52 1.48 1.86 5.55 80.86 6.11 6.98 1.12 5.33 6.3 1.52 Month No of Observer Compliance % Jan Feb Mac Apr 127 127 124 111 63.53 4.02 6.59 1.58 1.72 1.73 5.59 5.26 5.36 7.03 May June July Aug Sept Oct 112 110 110 134 129 128 85.78 Nov 129 96.04 5.09 79.80 66.72 4.ReSOP  ReSOP Summary Report – Jan until November 2015 Unsafe Unsafe Act Condition per Total Unsafe per Hour Hour per Hour 4.98 62.00 4.28 6.26 6.13 77.71 7.27 1.71 84.27 4.74 1.7 5.57 94.39 1.21 7.

53 85.98 62.57 79.71 80 60 84.12 88.8 96.13 40 20 0 Jan Fe b M ac Ap r M ay June July Au g Se p t Oct No v 20 .55 80.ReSOP Compliance % Jan-Nov 2015 120 100 94.03 63.28 66.09 77.

27 5.52 5.48 4.73 6.02 6 5.72 4.39 5 4 4.ReSOP Unsafe Act per Hour Jan-Nov 2015 8 7 6.27 3 2 1 0 Jan Fe b M ac Ap r M ay June July Au g Se p t Oct No v 21 .74 4.7 5.91 4.

3 1.59 1.34 1.4 1.33 1.Unsafe Condition per Hour Jan-Nov 2015 1.04 1 0.11 1.98 0.58 1.6 0.2 0 Jan Fe b M ac Apr M ay June July Aug Se pt Oct Nov 22 .59 1.26 1.8 1.2 1.6 1.8 0.4 0.26 1.

Internal Safety & Health Audit Findings Plant Grade Date Area Documentation POY2 C+ 12 Nov 2015 2 2 POY4 C+ 19 Nov 2015 2 3 HTY E 26 Nov 2015 8 1 23 .

ISHA Findings POY2 POY4 HTY 24 .

THE END 25 .