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System302 Architecture

Distributed Control System

Operator Workstation

Data Highway

Process Control Stations


I/O Subsystems

PLANT FLOOR
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Distributed Control System

Proprietary and Dedicated


Software
Proprietary and Dedicated
Network
(Proprietary Layer + TCP/IP + Ethernet)

Proprietary Functionality and


Control Function

4-20 ma Devices
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DCS with FF Capability

Proprietary and Dedicated


Software
Proprietary and Dedicated
Network
(Proprietary Layer + TCP/IP + Ethernet)

Proprietary Functionality and


Control Function

Fieldbus H1 Network (31.25 Kbps)


4-20 ma Devices
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FF Control System
System Software:
Foundation Fieldbus Configurator
OPC Process Visualization Tool

Linking Device (H1 to HSE)

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Foundation Fieldbus Control System


Open Software (Configurator and HMI)
You can choose the Software
HSE
Open Standard Network
Linking Device
Open Standard Functionality
Open Standard Control Functions
Interoperability
Fieldbus H1 Network (31.25 Kbps)
All the Benefits from FF
Interoperability
Open Standard Protocol
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System Architecture

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FF Control System-Only H1 Networks


Open Software (Configurator and HMI)
You can choose the Software

Fieldbus H1 Network (31.25 Kbps)


All the Benefits from FF
Interoperability
Open Standard Protocol
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SYSTEM302 - Architecture
Engineering Workstation

Operation Workstation

Discrete I/O

Maintenance Workstation

4-20 mA

DC302

Discrete I/O
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Control Rooms

Redundant Fiber Optic Network

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Control Rooms

Redundant
Fiber Optic Network

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DFI302 with DF-65 Logic Processor

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System Architecture Next Step

FFB

Protocol Interfaces to:


Profibus_DP
ASI_BUS
DEVICE_NET

1131 Standard at DF62 CPU

*DF63 02 ETHERNET (RED) PORTS

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High Speed Ethernet


HSE as Open Backbone

Proprietary Control Network


Other

Proprietary Ethernet
PC
SP
U

Proprietary

User

Proprietary

Application

Proprietary

HSE

Proprietary
TCP/UDP

TCP/UDP

IP

IP
FF H1

Ethernet

Ethernet

OSI Model
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Host Interoperability - Integration


Operation

Maintenance

Plant
Information

Advanced Control

Basic
Control
Compressors

FF H1

Safety
Shutdown
Chromatograph
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SYSTEM302 - Architecture
Engineering Workstation

Operation Workstation

Discrete I/O

Maintenance Workstation

4-20 mA

DC302

Discrete I/O
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Operator Workstation

ProcessView

SYSTEM302s Process Visualization Tool of www.smar.com/training


Choice!

Process Screen

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Loop Screen

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Report and Historical Trend Screens

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OPERATION

Totally Customizable HMI

Overview Screen

Detail Screen

Faceplate Group Screen

Process Flow Mimic


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OPERATION

Alarm Summary and


Log

Historical and RealTime Trend

Instrument Management
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Batch Control

Recipe Configuration
Tool

Batch Reports

The Recipes are Downloaded


to the Devices!!!

Batch Programming

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Reports

Fixed format reports are


standard, free format is
optional.

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OPC - the Plug & Play Standard

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...

OLE for Process Control

HMI OPC CLIENT


OLE

. . . ONE DRIVER
ONLY
OPC CLIENT

OLE Server

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SYSTEM302 - Architecture
Engineering Workstation

Operation Workstation

Discrete I/O

Maintenance Workstation

4-20 mA

DC302

Discrete I/O
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Syscon

SYSCON

SYSTEM302s FF Configurator !
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Configuration

Field Devices , Linking Devices


and Control Strategy Configuration
One Single Standard Tool to Configure the
Control Strategies

The Fieldbus Configuration Tool!!


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Engineering & Maintenance


SYSCON provides one single tool to:
Configure and manage Devices
Configure and manage Control strategy
Configure and manage Networks

Network
Diagnostics

Strategy
Diagnostics

Device
Diagnostics

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Operational Statistics
Operational statistics is an estimate of wear and
tear.
Prediction of degrading performance
Odometer
Cycles
Deviation
Travel time
Ambient
condition

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SYSTEM302 - Architecture
Engineering Workstation

Operation Workstation

Discrete I/O

Maintenance Workstation

4-20 mA

DC302

Discrete I/O
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Assetview - Online Plant Asset Management System


Maintenance
Calibration

Services

Diagnostics

Customization

Configuration

System
Operation

Audit
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AssetView Identification

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Generic Calibration
Calibration
Calibration

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AssetView Calibration

Complete
Calibration

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AssetView Reconcile

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Diagnostic View

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Customized Parameterization List

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Audit Trail

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AssetView

Planned Maintenance
Corrective

Cost

Preventive
Predictive
Proactive
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AssetView

Corrective Maintenance
It is applied only when instrument fails.

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AssetView

Predictive Maintenance
It is applied time by time. The period is
defined according the instrument
manufacturer guidance.

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AssetView

Predictive Maintenance
It is also applied time by time. However time
frequency is defined by registered statistical
process conditions, generating a Knowledge
Base.

Base de
Conhecimento
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AssetView

But, what means a Knowledge Base?


The continuous monitoring, following each
field device variable register on real operation
conditions, produce a knowledge base that
allow us to evaluate with accuracy, the
probable time a device can works before any
maintenane procedure.

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AssetView

Proactive Maintenance
The maintenance is based on diagnostic
events that will notice the user when
instruments or components will failure.

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AssetView

Proactive Maintenance
IF
Knowledge
Base

MONITORING

CONDITION

DIAGNOISTIC EVENT

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SYSTEM302 - Architecture
Engineering Workstation

Operation Workstation

Discrete I/O

Maintenance Workstation

4-20 mA

DC302

Discrete I/O
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DFI302

DFI302

SYSTEM302s Linking Device !

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DFI302 PROCESSORS

Each DF51 PROCESSOR Handles:

256 Conventional Points


4 FF H1 Networks (Up to 64 Foundation Fieldbus Field Devices)
4 LAS
1 FF HSE Port
1 Modbus Gateway Network (As-i Bus, DeviceNet, Profibus to come)
100 Fieldbus Foundation Function Blocks
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High Speed Ethernet


High-Speed Ethernet (HSE)
Based on Ethernet, IP and TCP/UDP

Four basic HSE device categories:

Linking Device (LD)


Ethernet Device (ED)
Gateway Device (GD)
Host Device (HD)

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High Speed Ethernet Architecture


The Ethernet Device (ED) is a HSE node providing directly
connected measurement/ control applications.

DFI302
DFI302

DFI302

DFI302

DFI302

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FF Bridges Between Networks

Ethernet (10/100 Mbit/s)


Linking Device

FIELDBUS H1

FIELDBUS H1

DEVICES ON DIFFERENT H1 NETWORKS

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Distributed Architecture
Truly Distributed with Horizontal Comunication

FIELDBUS H1

FIELDBUS H1

FIELDBUS H1

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Dynamically Instantiable Function Blocks

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DFI302 DIRECT I/O ACCESS


DIGITAL I/O
ANALOG I/O
SIMILAR TO DCS/PLC, But the signals are now Fieldbus.

HSE
DFI302
Modbus

FIELDBUS H1
DI
DO
Pulse
4-20 ma

Profibus DP
Modbus
Other Protocols
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I/O Modules List - Sample

Up to 40 different I/O Modules !


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Power Supply Subsystem Modules List

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DFI302 Redundancy

DFI302

Redundant LAS
Two paths
to the field

Redundant Interface
Controller Redundancy
Individual Backplanes
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DF51 Control Redundancy

Redundant DF51:
3 H1 channels only
Redundant Controller
1 Channel for Sync.

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DFI302 as a MODBUS GATEWAY


DFI302 as
Modbus Slave
Ethernet

DFI302
Modbus

Proprietary Control Network

Legacy system
with Modbus card
Modbus

DFI302
DFI302 as
Modbus Master
Fieldbus

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H1

SYSTEM302 - Architecture
Engineering Workstation

Operation Workstation

Discrete I/O

Maintenance Workstation

4-20 mA

DC302

Discrete I/O
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Typical Installation
Linking
Device
(DFI302)

Interface
Card
(PCI302)

18 AWG (0.8 mm2) Shielded Twisted Pair


Bus
Terminator
(BT302)
Power
Supply
(DF52)

Power
Supply
Impedance
(DF49;DF53)

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Savings

Wiring
Savings

Linking Device - (DFI302 )


H1 (31.25 kbit/s)

SYSTEM302 Allows 16 Devices per Network !

Several Devices in the Same Pair of Wire.


A Single Pair of Wire for Power and Communication.
1900m per network using 18 AWG (0.8 mm2) Shielded Twisted Pair.
Typically 08 devices per network.

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Intrinsically Safe Ready


Safety Barriers With Embedded Repeater
Safety Barriers (DF47)

DF50

DF51

DF52

Still 16 Devices per network


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DF48 Fieldbus Repeater

Extends the network up to 9,500 mts.


Up to 4 repeaters per network.
PS

PS

PS

PS

PS
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Junction Box Savings

FIELDBUS HSE
FIELDBUS H1

Terminate
here
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Expanded View

Diagnostics
On-line process parameter status summary in HMI
Quality (Good, Bad, Uncertain)
Limit (High, Low, Constant)

Detail diagnostics with engineering tool

Sensor failure
Output failure
Memory failure
Configuration error
Communication error

Access to parameters allowing external analysis


Valve position and valve travel time used to detect stick-slip action.
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Redundant Sensors
Temp. Transmitter 1 Temp. Transmitter 2

AI

AI

Or Average the Good Inputs

ISS

Selects the First Good Input


Based on the FF Status

PID

AO
Positioner

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System Reliability

Fail Safe Actions


Fault State Actions are embedded on Fieldbus
Technology, using all the Status information, and most
important: With the Fault State Actions configured and
taken care on the Final Element itself.

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Scalability

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Scalability

True Distributed Control


Advanced PID
Analog Alarm
Analog Input
Arithmetic
Characterization

Constant
On old architectures, each extra point
Density
consumed more systems resources.
Input Selector
On FCS each additional point addsIntegrator
one
Lead Lag
more microprocessor.... Output Signal Selector

and Dynamic Limiter


PID
Set Point Generator
Splitter
Timer / Logic

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Interoperability - It is Real!!
10:15:55 28-Oct-2000

True Interoperability
YEW

AI
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smar

Simple PID
PV:

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SP:

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MV:

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A
M

SAMSON
Split Range

AO
??????%

IN:

?????????

OUT1:

?????????

OUT2:

?????????

Splitter

ANY VALVE

AO
??????%

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SYSTEM302 - Architecture
Engineering Workstation

Operation Workstation

Discrete I/O

Maintenance Workstation

4-20 mA

DC302

Discrete I/O
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DFI302 PROCESSORS

Each DF65 PROCESSOR Handles:

1024 Discrete Points (including Virtual points)


1024 Analog Points
1 Modbus TCP/IP Port
1 Modbus 232 Port
2 Modbus 485 Ports
Ladder IEC 61151-3
Function Blocks
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Master Redundancy

Redundant DF65:
It is indeed the LC700 CPU
Presented in the DFI302 as a CPU specific for
Discrete Logic

DF66:
Up to 6 for each pair of DF65
Up to 1024 Discrete Points
Up to 120 Analogue Points
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SYSTEM302 - Architecture
Engineering Workstation

Operation Workstation

Discrete I/O

Maintenance Workstation

4-20 mA

DC302

Discrete I/O
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Master Redundancy

HI302 (Hart to FF H1):


8 Hart channels
Up to 4 Devices Per Channel

4-20 mA
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SYSTEM302 References
United States

900 Systems Sold Worldwide

Mexico
Canada
Argentina

! !

Chile
Equador
Peru
Paraguai

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!! ! !
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Italy
France
Spain
Poland
Norway
Sweden

!
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!!

Chemical

Sugar Cane

!!
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Mining
Pharmaceutical
Manufacturing

Venezuela
Cuba

Food
Petrochemical

Brazil

Colombia

Refineries

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!! !
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Power Plant

Deten

Glass
!

Water Treatment
Nuclear Power
Military

China
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Choices are everything!

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