You are on page 1of 18

KT 12.4.

2016

Yesterdays data - Forklift


analysis
There would be 5 touch points for the
normal internal warehouse storage
Contain
er lift

Stackin
g lift

Stackin
g lift

Contain
er lift

Contain
er lift

There would be many touch points


with forklift if it is in the external
warehouse

Contain
er lift

Stackin
g lift

Stackin
g lift

Contain
er lift

Contain
er lift

Stackin
g lift

Stackin
g lift

Contain
er lift

Contain
er lift

Types of defects

Side cut
Top cut
Deep cut
Water soak
Long scratch (Non acceptance)
Age press

Less than 20000 rs no insurance


Side cut
clearances
Top cut

Big diameter reel : side cut, age press


Jumbo reels 49 inches
FIFO
Side cut/ Paper bind / paper age

Unloading normal load 15-20 minutes


Unloading Vertical/Horizontal 40 minutes
Specs
43.5 ,42 inches width,55 inches height,825 kg
50 inches width,55 inches height,1110 kg
Vendors :- bad :Beer Island,Saucy, White
birch
Good :- Amos,Jeonju,oca,MNI (Malasyian
newsprint )

Corrugated sheets :- Support system


Saucy :- 8 horizontal reels arranged
Jeonju :- 3 horizontal reels
Winding type : Saucy loose winding
Jeonju :- Tight winding

Support belt

Same PSI used for different sizes


11000 PSI pressure
Rubber bed vs Iron Bed
Clamping belt is attached
No scientific method used
Rail 20 feet container
Road 32 feet container
90% Emami 10% Khanna

20500 MT capacity
Cost 34rs/Kg
Jeonju 37 rs/kg
Geoman A/B horizontal load
Colourman C/D Vertical load
Daily 300/350 reels

Reels per container

Jumbo 16 reels
Small dia 20 reels
Loading to machine
Jumbo 7 reels
Small dia - 10 reels
20000 MT but 7000 MT per month
Tender would be done on damages
below 20000 rs

Jumbo reels require 3 pasting's


Normal reel 4 pasting's
Web breaks increases as the
pasting's increases
Edge shaving is a loss to the
company
Roof hitting also occurs during the
horizontal loading

Damage observation
PO IBD Plant Reel weight
Clamp handling to be changed with
different containers
Single container 25 reels
Clamping defects are higher
Corrugated plates for the container

Normal forklift 3 height stacking


Stacking forklift 5 height
Quality/Sizewise stacking occurs
Lot of container defects can be seen
Total floor space of the work shop
1,00,000 sq ft
Available 94,000 sq feet loni 30000 sq feet
Touching the sides of the container causes
the defects

Damaged reel assortment not done


Manual observation of the reel
occurs
Normal reel

Specs

Grammage

45.0G 27.7LBS

Diameter

110.0 cm 43 5/16 inch

Width

139.7 cm 55 inch

Weight

1816 lb 824 kg

Splices

Length

12979 m 42882 ft

Jumbo reel

Specs

Grammage

45.0 g 27.7 lb

Diameter

127 cm 50 inch

width

139.7 cm 55 inch

Weight

1105 kg 2436 lbs

length

17412 m 57125 ft

Reel winding also varies with the vendor used so the levels of the winding
varies from the existing levels

Specification of different paper reels


Description

Jeonju

White birch

Aspex

Grammage

42 GSM

42 GSM

42.5 GSM

Width

1397 mm

1397 mm

1397 mm

Diameter

1270 mm

1270 mm

1270 mm

Weight

1211 kg

1099 kG

1359 Kg

15474 m

22700 m

Length

Domestic loading
Single layer loading of three reels
each
32
8.5reel
15 tonnes
Domestic
Specsweight
Grammage

45 GSM

Reel width

41.25 inch

Reel weight

610 kg

Length

13040 m

Domestic reels 22
reels per container

Descripti
on

Ema
mi

UPM

Resolut Emami
e

Aspex

Grammag
e

45

Core76mm

42.5

45

42.5

Reel width

27.5

699mm

104.8
cm

20.625

1397
mm

1000m
m

106.7
cm

683

630

Reel
diameter
Reel
weight

463

Length

14400 18607

1270
mm
328

1341

12800

22300
m

Many reels were handled


Many defects were observed

Related Interests