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Industrial Visit 2068

B.Tech 2nd and 3rd year students visit


From 25th Baisakha
Upto 4th Jestha

Presented by :
Monalisha Khamboo
Razina Shrestha

CHITAWAN DIARY MILK

Presented by Monalisha
Khamboo
B. Tech 2nd Year

LOCATION
Thimura
Bharatpur Municipality
Ward No: 1
Chitwan District
Nepal

Objectives
To
To
To
To
To
To

learn about handling the equipments.


know more about the diary products.
know about the processing power plant.
learn the process of manufacturing the diary products.
enhance our practical skills.
learn the marketing skills and increase public
interaction.

Methodology
We use both primary and secoundary sources to
collect the information. We mainly collect the
information from the followings:

1. Primary Source:

Dr. Ganga Prasad Kharel


Mr. Alok Shrestha
Mr. Himal Banjade

2. Secondary Source:

Different websites

Findings
We found many things about Chitawan Diary Milk after this visit.
This visit was really beneficial for us.
The brief information about the company is covered in the next
slides.

Introduction
Chairman: Laxman Babu Shrestha
Area : 12 Bighas in total ( 10 bighas occupied by the Building)

About Company
Chitawon Milk (P) Ltd is yet another venture of Chitawon Co-E

Group.
The Company is established with the sole purpose of producing
skimmed Milk Powder (SMP), Baby Food and other high value
products such as Yogurt, Butter, Ghee, etc.
They have an equity share of NRS 20 Million (Approx. 11%).
SMP can be stored for a longer period of time and the plant can take
in surplus milk supply even in the flush season and hence milk
farmers would be encouraged and motivated to produce more milk
than their usual production. This will benefit the economic condition
of the farmers as well as the national economy.

Introduction
About Company
With the establishment of Powder Milk Plant the major problem

of milk produces i.e. milk holiday will be dealt with to a larger


extent.
Chitawon Milk Ltd. started production and sales of international
standard Rahul Milk and other dairy products under the brand
name Rahul.
It is the first SMP Plant in the private sector in Nepal and would
cater about 30% of the domestic market demand.
The proposed plant capacity is about 10 tons of liquid milk
processing and 15 tons of powder milk production in order to
facilitate capacity enhancement of the plant to 15 tons per day.

Introduction
About Company
At present the capacity at 100% would be 10 tons for both

SMP and liquid milk processing.


The Company has entered into a turnkey agreement for
machinery supply, supervision and commissioning with GEA
ProcessEngineering (India) Ltd (GPINL) Vadodora, India, on
30th November 2006.
It had launched their products in the market since 27 th
Chaitra , 2066.
The first phase launched was carried out in Chitawon,
Gorkha and Tanahun whereas the second phase was
launched in Nawalparashi, Rupendehi, Makwanpur, Kaski
and Lamjung.

Major Investors
The project is funded by the consortium of
following local Banks:
1. Nepal Investment Bank Ltd - Lead Bank
2. Nepal Bank Limited - Partner in Consortium
3. Bank of Kathmandu - Partner in Consortium

Investments
Total investments/Capital:
NRS. 584 Million

Or
USD 8.85 Million

Company Profile
Date of Registration with company register:

December 9, 2004 (2061-08-24)


Registration with Department of Insustry : July
18,2005 (2062-04-03)
Authorized Capital : NRS. 500,000,000.00

Production capacity and products

Skimmed Milk Powder (SMP)


Dairy Whiteners (DW)
Whole Mil Powder (WMP)
Yoghurt
Butter
Ghee

Future Products
Baby Food
Ice-Cream
Pasturised Liquid Milk

About Laboratory
There are altogether three laboratories. They are as
follows:
Platform Lab:
Product Lab:
Microbiology Lab:

Technologist Involved
Food Technologist
1. Manager (1 person)
2. Assistant Manager (1 person)

Dairy Technologist ( 3 Persons)

Process Layout
Raw Milk (40 C chilling)
Silo
1. Raw milk (2)
2. Pasteurized milk (2)

Holding
Pasteurization (720 C for 15 sec)
Pasteurized Milk Storage Tank
Cream Preparation (800 C for 15 sec)
1. Spore forming bacteria are killed.
Holding ( 12 hrs)
Required products are prepared.
1. Butter
2. Ghee
3. Paneer
4. Skimmed Powder Milk

Skimming of milk

Milk with 8% Total Solid

Evaporation of Milk (38% -40% Total Solid)

Multi-Spray drying

Heating
1. Main Heating :- 1800 C 1850 C
2. Static Fluid Drier :- 1150 C
3. Vibro Fluid Drier :- 900 C , 600 C, 300 C

Powder Milk
Packaging and Labelling

Storage and Market

Fig : Flow chart for the preparation of Skimmed-Milk Powder

Raw Milk (40 C chilling)


Silo
1. Raw milk (2)
2. Pasteurized milk (2)
Holding
Sterilization of Milk ( 3 % SNF and 8% Total Solid)
Pasteurization (750 C for 15 sec )
Cooling (40 C 50 C )
Packaging and labelling
Storage
Marketing

Fig : Flow chart for the preparation of Market


Milk

Total Solid is Maintained

Pasteurization ( 900 C 950 C for 10 15 sec)

Cooling (420 C)

Thermophilic Culture

Incubation ( 420 C 450 C)

Holding ( 3 hrs -4 hrs)

Storing (40 C room temperature)

Fig : Flow chart for the preparation of Curd (Dahi)

Heating (900 C)

Citric acid ( 800 C 850 C)

Hooting

Pressing

Brine Solution

Fig : Flow chart for the preparation of Paneer

40% Cream ( Water to Oil phase)

Batch runner ( Oil to Water Phase)

Churning for 45 mins

Butter

Sterilization (80% fat and 1.5% Salt)


Fig : Flow chart for the preparation of Butter

Quality Control
There are four personalities. Among them, one

is female and the remaining three are males.


Products specification according to the
monitory and mandatory of the Department of
Food Technology and Quality Control (DFTQC)
is done.
1.
2.
3.

For Market Milk :- 8% Total Solid (TS) and 3% Fat


Dairy Whitners :- 26% Fat and 18% Sugar
Butter :- 80% Fat and 1.5 % Salt

Clean In Place ( CIP )


Dairy Products are the perishable foods. So, the improper

handling and cleaning of the equipments may affect the


quality of the products.
The CIP process is automatic.
CIP is done by two ways:

1. Hot
Water
Caustic
Hot water

2. Hot
Water
Caustic
Acid
Caustic
Hot water

Conclusion
Chitawon Milk (P) Ltd. is one of the well managed and well

equipped diary industry.


It has extended its services throughout the different parts
of the country such as Chitawon,Gorkha, Tanahun,
Rupendehi, Makwanpur, Lamjung, Nawalparasi, and so on.
Its main products are Milk powder and Skimmed Milk
Powder.
It is one of the emerging industry of our country.
Its products are nutritious and beneficial for the health of
the people.
The cost of its products are affordable by the local people
too.

Benefits achieved by Students


We learnt about the suitable location and site

required for the establishment of the Diary


Industry.
We learnt about the pasteurization unit plant.
We knew about the CIP (Clean In Place).
We interacted with the different employees
which helped us to know more about the
company and their products.
It also helped us to know and learn the
marketing skills.

THE END

Any Queries

??