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Introduction to Micromaster MM420

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

07/30/16
PRO1_10E.1

SITRAIN Training for
Automation and Industrial Solutions

Objectives
Upon completion of the chapter the participant will ...
...

understand the principle of an inverter

be able to reset the inverter to factory defaults

...

be able to operate the BOP standard operating panel

...

be able to set basic parameters using the Basic Operator Panel
(BOP)


configuration

SIMATIC S7

Siemens AG 2008. All rights reserved.

be able to integrate the Micromaster into the hardware
be able to monitor and control the Micromaster

Date:
File:

07/30/16
PRO1_10E.2

SITRAIN Training for
Automation and Industrial Solutions

50 Hz Induction motor Inverter Voltage Variable speed Voltage t SIMATIC S7 Siemens AG 2008. Voltage t Date: File: 07/30/16 PRO1_10E.3 t SITRAIN Training for Automation and Industrial Solutions .Principle of an Inverter Infeed (Rectifier) DC link Power module (Inverter) Three-phase mains system such as 3 AC. 400V. All rights reserved.

Application example: Conveyor belt Date: File: 07/30/16 PRO1_10E.Overview: Standard Drives Application example: Controlled pumps and fans in an air conditioner MICROMASTER 4 Inverter (here the different sizes with a performance of about 0.4 SITRAIN Training for Automation and Industrial Solutions . All rights reserved.1 to 250 kW) SIMATIC S7 Siemens AG 2008.

Date: File: 07/30/16 PRO1_10E. All rights reserved.Communication: PROFIBUS DP PROFIBUS Module SIMATIC S7 Siemens AG 2008.5 SITRAIN Training for Automation and Industrial Solutions .

Main Tasks of the Master – Slave Communication Master-Slave Communication Reading and writing of parameters Reading out of fault and diagnostic values Reading and modifying function values Controlling the drive process Permanent setting of control bits and setpoints Constant reading of status bits and actual values Parameter index value (PKW) Process data (PCD) Size of the main setpoint Source of the main setpoint Source of the control bit Level of the control bit Size of the main actual value Level of the status bit to the inverter from inverter How does data transmission take place? • • • • Only triggered if required Freely accessible to all parameters SIMATIC S7 Siemens AG 2008.6 SITRAIN Training for Automation and Industrial Solutions . Date: File: Fast and permanently triggered With fixed “wiring“ to the process 07/30/16 PRO1_10E. All rights reserved.

Word 16. Word 6. Word PPO1 PPO3 PCD4 PCD5 PCD6 PCD7 PCD8 PCD9 PCD10 PCD11 PCD12 PCD13 PCD14 PCD15 PCD16 4. 3. 1. Word PCD PCD1 PCD2 STW1 MS PCD3 ZSW1 MAV 4. Word Siemens AG 2008.Configuration of the MM420. Word Access only via SFC Access with load and transfer instructions Free SIMATIC S7 7. Word 2. 2. All rights reserved. for MM420 Date: File: 07/30/16 PRO1_10E.7 12. Word 13. Word 8. Word max. Word 10. Word 15. Word Word Word Word PWE 3. Word 14. PPO Types PPO Type 1: all parameters can be changed PPO Type 3: only the setpoints can be changed PKW PKE IND 1. 9. Word PKW = Parameter Index Value PKE = Process ID PWE = Process Value STW = Control Word ZSW = Status Word MS = Main Setpoint MAV = Main Actual Value SITRAIN Training for Automation and Industrial Solutions . Word 5. Word 11.

Actual frequency Main setpoint b Additional setpoint P1000 = Setpoint source SIMATIC S7 Control word Bits 0 to 15 internal sequence control system Micromaster BOP/AOP keys USS bus using RS232 PC-inverter mounting set Status word Bits 0 to 15 Command source Date: File: P1000 = b.Assigning Parameters to the Command Source and Setpoint Channel Control parameterizing path: P0927 = 0000 0000 0000 1111 1 2 4 5 6 Digital inputs USS from BOP Link Communications module Fixed frequencies P0700 = Ramp-function generator Additional setpoint Control reference frequency: P2000 = 50 [Hz] .... ..8 SITRAIN Training for Automation and Industrial Solutions . FF3 ...... FF2 .. All rights reserved. FF1 .. a 07/30/16 PRO1_10E. . Motor potentiometer Analog setpoint USS from BOP Link Communications module Setpoint frequency 1 2 3 4 6 Starter a Siemens AG 2008..

ID 42 Status word Main actual value Date: File: 07/30/16 PRO1_10E. All rights reserved.Communication with PPO Type 3 MM 420 CPU T QW 42 T QW 44 QD 42 Control word Main setpoint PROFIBUS-DP L IW 42 L IW 44 SIMATIC S7 Siemens AG 2008.9 SITRAIN Training for Automation and Industrial Solutions .

10 SITRAIN Training for Automation and Industrial Solutions . Date: File: 07/30/16 PRO1_10E. All rights reserved.Structure of the Control Word W # 16 # 0 4 7 1 W # 16 # 0 4 15 14 13 12 11 10 9 1 7 8 7 6 = F 1 1 Rising edge for switching on ! E 5 4 Motor ON 1 1 1 0 3 2 1 0 = Motor OFF ON/OFF 1 OFF 2 OFF 3 Pulse-Enable Ramp-function Generator-Enable Ramp-function Generator-Startup Setpoint-Enable Fault-Acknowledge JOG right JOG left Control from PLC Reverse --Motor-Poti up Motor-Poti down Command Data Set Bit 0 SIMATIC S7 Siemens AG 2008.

Date: File: 07/30/16 PRO1_10E. All rights reserved.Structure of the Status Word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Drive ready Drive ready to run Drive running Drive fault active OFF2 active OFF3 active Switch on inhibit active Drive warning active Deviation Setpoint / Actual PCD control (PLC) Maximum frequency reached Warning motor current max.11 SITRAIN Training for Automation and Industrial Solutions . Motor holding brake active Motor overload Motor running direction right Inverter overload SIMATIC S7 Siemens AG 2008.

Integrating a Drive in the HW-Config SIMATIC S7 Siemens AG 2008. All rights reserved.12 SITRAIN Training for Automation and Industrial Solutions . Date: File: 07/30/16 PRO1_10E.

Date: File: 07/30/16 PRO1_10E. (Frequency) Speed under rated load (rpm) SIMATIC S7 4000 16384 50 1350 3000 12288 37.91 105.5 1012.13 SITRAIN Training for Automation and Industrial Solutions .4 443 1000 4096 12. Value (Decimal) Act. All rights reserved.Val.5 2000 8192 25 675 1500 5376 16.Controlling the MM420 with Monitor/Modify Variables Switch off: W#16#047E Switch on: W#16#047F Actual Value (Hexa) Act.5 337.5 500 1280 3.5 Siemens AG 2008.

Date: File: 07/30/16 PRO1_10E.14 Function ON/OFF 1 OFF 2 OFF 3 Pulse enable RFG enable RFG start Setpoint enable Fault acknowledge JOG right JOG left Control from PLC) Reverse (setpoint inversion) --Motorpoti (MOP) up Motorpoti (MOP) down Command data set Bit 0 SITRAIN Training for Automation and Industrial Solutions . All rights reserved.S7 Program for Controlling the Drive Control word for Motor ON: Hex Bit 0 F 1 2 3 4 5 7 6 7 8 9 4 10 11 12 13 0 14 15 SIMATIC S7 Siemens AG 2008.

BOP (Basic Operator Panel) Standard Operator Panels SDP (= Status Display Panel) BOP (= Basic Operator Panel) Setting parameters (changeable parameters): SIEMENS SIEMENS 5.00 I O <> Fn Jog P   MICROMASTER 440 Index of a parameter (sub-parameters): MICROMASTER 440 As delivered from factory LED Status display SIMATIC S7 Siemens AG 2008.15 SITRAIN Training for Automation and Industrial Solutions . All rights reserved. Parameter keypad for easy commissioning or changing individual parameters Monitoring parameters: Date: File: 07/30/16 PRO1_10E.

g. Is used to select the parameter number and to accept the value Increase parameter number or value Decrease parameter number or value This key has a series of functions: .16 SITRAIN Training for Automation and Industrial Solutions . decimal places . The display shows r0000 SIMATIC S7 Siemens AG 2008.More exact setting of parameters.Roll function to display the 5 most important values . Press twice and the converter coasts to a standstill. Motor rotates as long as the button remains pressed Parameter access. e.Keys on the Operator Panel Start the converter with parameterized ramp-up time Bring the converter to a standstill with parameterized ramp down rate.Jump to Parameter 0000. Changes the direction of rotation Motor starts and rotates at the preset jog frequency. Date: File: 07/30/16 PRO1_10E. All rights reserved.

Date: File: 07/30/16 PRO1_10E. 127 invalid PROFIBUS address Siemens AG 2008.17 SITRAIN Training for Automation and Industrial Solutions .PROFIBUS Communications Module: Setting the Address Switch number 1 2 3 4 5 6 7 Add to address 1 2 4 8 16 32 64 Example 1: Address = 9 on off off on off off off Example 1: Address = 88 off off off on on off on Some addresses have a “particular“ meaning SIMATIC S7 Address Meaning 0 PROFIBUS address is specified by Parameter P0918 1 to 125 valid PROFIBUS address 126. All rights reserved.

Date: File: 07/30/16 PRO1_10E.Exercise 1: Reset to Factory Default Parameter Value Comment P0010 30 Reset to Factory Default P0970 1 End S1 = Drive On/Off P0010 = Commissioning filter S2 = Reverse direction of rotation P0970 = Reset to factory defaults S3 = Acknowledge fault P3900 = End of quick commissioning H1 = Fault (is lit when there is no fault) P1 = Potentiometer for the frequency/speed SIMATIC S7 Siemens AG 2008.18 SITRAIN Training for Automation and Industrial Solutions . All rights reserved.

Exercise 2: Setting the MM420 Parameters with the BOP If the PROFIBUS address was set from the hardware side. P1120 Date: File: 07/30/16 PRO1_10E.19 P1121 t SITRAIN Training for Automation and Industrial Solutions .00 Ramp-down time 2 seconds Setpoint before ramp-function generator: 50 Hz Setpoint after ramp-function generator: Internally generated Setpoint frequency ramp-function Setpoint frequency 50 Hz t SIMATIC S7 Siemens AG 2008. P0918 can only display Parameter number Value Comment P0003 2 Expanded parameter access P0700 6 Control signals from PROFIBUS P0918 9 PROFIBUS address of the MM420 P1000 2 Frequency setpoint from Potentiometer P1120 2. All rights reserved.00 Ramp-up time 2 seconds P1121 2.

Exercise 3: Integrating a Drive in HW-Config SIMATIC S7 Siemens AG 2008. Date: File: 07/30/16 PRO1_10E.20 SITRAIN Training for Automation and Industrial Solutions . All rights reserved.

5 1.5 2000 8192 25 675 1500 5376 16.4 443 1000 4096 12.21 SITRAIN Training for Automation and Industrial Solutions . (Frequency) Speed under rated load (rpm) SIMATIC S7 4000 16384 50 1350 3000 12288 37.Val.Exercise 4: Controlling the MM420 via PROFIBUS Switch off: W#16#047E Switch on: W#16#047F Actual Value (Hexa) Act.5 500 1280 3.91 105. Date: File: 07/30/16 PRO1_10E. Value (Decimal) Act.012.5 Siemens AG 2008. All rights reserved.5 337.

Date: File: 07/30/16 PRO1_10E.22 SITRAIN Training for Automation and Industrial Solutions . All rights reserved.Exercise 5: Controlling a Drive via the Touchpanel CPU P R O F I B U S MM420 D P SIMATIC S7 Siemens AG 2008.