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INTEGRATED PALM BIODIESEL PLANT

PESISIR SELATAN
CAPACITY 60 T BIODIESEL/DAY

PT TEKALUMNI KONSULTAN
JAKARTA

BACKGROUND

Pesisir Selatan District has palm oil plantation of


over 70 thousand hectares
two cooperatives have palm oil plantation over
6400 Ha at Tapan and Pancung Soal Sub district
(Pesisir Selatan)
FFB production from two cooperatives not absorbed
by local palm oil plantation
FFB price at Pesisir Selatan lower than other district
Indonesian government has made policies in the
provision of mandatory biodiesel fuel

FFB OIL PALM PRICE AT WEST SUMATERA

INTEGRATED PALM BIODIESEL PANT CONCEPT

PROJECT CRITERIA
No

Criteria Operation

Setting up

Integrated Palm oil Mill Capacity

15 tons FFB/hr

Palm oil mill

20 hours/day

Palm oil mill day operation

300 days/year

Palm oil yield

22%

Palm kernel yield

4.5%

Biodiesel operation hour


Production ratio of Biodiesel/palm
oil
Electrical power capacity
Electric production to PLN (excess
power)

24 hours/300 days

7
8
9

95%
1.2 MW
750 kW

10

Electricity Operation Hour

24 hours and 350


days/year

11

Land area requirement

6 ha

12

Project Time Line

18 months

MASS BALANCE BIODIESEL PRODUCTION


PLANT (PER DAY)
300 T FFB
Water

POME
210 T

Steam
126 T
Biomass

PALM OIL MILL

5000 NM3/day
BIOGAS

0,37 T
H3PO4

STEAM BOILER
Palm kernel
13,5 T
66 T Intermediate Palm Oil

1,4 T
Bleaching earth
9T
methanol

STEAM TURBIN GENERATOR


1,2 MW electricity

0,6 T
H2SO4
BIODIESEL UNIT

62,1 T
BIODIESEL

5,4 T
GLYCEROL

0,6 T
K- Metoxide

THE SALES PLAN OF THE


PRODUCTS
No.
1
2
3
4

Products
Biodiesel

Unit
Ton

2018

Ton

2020

2021

2022

16,929 17,870 18,810 18,810 18,810

Electricity MWh/year 6480


(excess
power)
Glycerin
Ton
1,608
Kernel

2019

3,645

6480

6480

6480

6480

1,698

1,787

1,787

1,787

3,848

4050

4050

4050

PRICE OF PRODUCT
No
1
2
3
4

Product
Biodiesel
Kernel
Electricity
(excess
Power)
Tech.
Glycerin

Price ($)

Remarks

675
400

Per ton , CPO +$125


(Permen ESDM)
Per ton, PTPN Price

0,085

Per kWh, Permen 27/2014

440

Per ton

CPO PRICE AND BIODIESEL PRICE

Base on Keputusan Menteri ESDM Bernomor 3239 K/12/MEM/2015

Biodiesel Price (ton) = CPO Price + $125

INDONESIA BIODIESEL MANDATORY TARGET AS


STATED IN REGULATION 12/2015

Sector

April
2015
Transportation,
Public 15%
Service Obligation (PSO)

2016 2017 20182020


20% 30% 30%

Transportation, Non-PSO

15%

20%

30%

30%

Industry

15%

20%

30%

30%

Electricity

25%

30%

30%

30%

Source : MEMR Regulation 12/2015

INDONESIA, DIESEL FUEL USE PROJECTIONS


(BILLION LITERS), 2016 2025 PROJECTIONS
Calender
Year
Diesel
Total*
On-road
and Offroad
Industry
Heating

201
6
32.4
0
24.9
0

201
7
34.0
0
26.5
1

201
8
35.7
0
28.2
4

201
9
37.5
0
30.0
7

202
0
39.4
0
32.0
3

202
1
41.5
0
34.1
1

202
2
43.4
0
36.0
7

202
3
45.1
0
37.7
3

202
4
47.1
0
39.4
7

202
5
49.2
0
41.2
8

6.88 6.90 6.93 6.95 6.96 6.98 7.00 7.02 7.30 7.60
0.59 0.55 0.52 0.47 0.44 0.41 0.37 0.35 0.33 0.32

BIODIESEL DEMAND OF
PERTAMINA (PER 6 MONTH) @
SUMATERA

PROJECT LOCATION

180 km

FRESH FRUIT BUNCH OIL PALM QUALITY


No

Component

Weight of Bunch
(kg)
Fruit /bunch (%)
Mesocarp/bunch
(%)
Oil/mesocarp (%)
Kernel/Bunch (%)
Oil/bunch (%)
Kernel Oil/Fr (%)

2
3
4
5
6
7

Sample
1
(6 year)
18,42
46,96
37,83
58,72
4,05
23,58
2,01

Sample
2
(7 year)

Sample
3
(8
year)

19,14
48,75
38,56

21,12
49,72
38,86

59,81
4,28
23,71
2,22

59,81
4,48
23,75
2,31

Sampl Averag
e4
e
(9
year)
22,17
48,92
38,76
59,93
4,35
23,87
2,28

20,21
48,59
38,50
59,57
4,29
23,73
2,21

AREA PLANTATION, FFB PRODUCTIVITY AND


HARVESTING
Age of Plant
Productivit
Area (ha)
(Year)
y (T/ha) *)
1
2
3
4
5
6
7
8
9
Total

200
125
742
180
1.335
2.425
1.017
350
25
6.399

0
0
5,7
13,6
17,7
19,2
21,4
22,8
23,6

FFB
production
(T/year)
4.229
2.448
23.630
46.560
21.764
7.980
590
107.201**)

METHANOL SUPPLY

METHANOL PRICE
700

methanol price ($/T)


600
500
400
300
200
100
0

No

EPC
COMMISIONIN
G COST AND
WORKING
CAPITAL

DESCRIPTION

USD

PROCESS AREA

-Land

-Land Preparation

150.000

175.000

-Technology and Engineering system

-Biomassa Power Plant

1.800.000

Sub Total

5.905.000

80.000

Permits and legal

Palm mill and Biodiesel Plant system

150.000
3.550.000

UTILITIES

Water supply sistem


Water Treatment and Demineralized Water
System

120.000

Cooling Tower System

100.000

Generator Set (Back up) 500 kVA

70.000

Air instrument system


Waste water treatment and biogas lagoon
system

80.000

Sub Total

30.000

475.000
875.000

OFF-SITES FACILITY
Workshop (Mechanical, Electrical and
Instrument)

65.000

Fire System

75.000

RAW MATERIAL PRICE


No.
1.

Description

Price

Feed-stocks
FFB
Methanol
Utilities
Water
Demin water
Fuel Oil

Ton/Year
90.000
2.633
M3
62.700
37.620
48

$/Ton
85
450
$/m3
0.08
0.4
600

3.

Commodity Chemicals
Sodium Methoxylate
Bleaching Eart
Phosporic Acid

Ton/Year
180
400
100

$/ton
1.500
150
2.500

Auxiliaries (catalist)

L/year
8.000
6.000
2.667
6.000

2.

GF-101
GF-202
SP-112

$/L
18
23
6
5

ECONOMIC ANALYSIS

Investment cost : $8.505.000,Working Capital : $1.450.000,IRR : 34.65%


Pay back Periode : 2.2 years
Break Event Capacity : 27%

PROJECT FINANCIAL STRUCTURE


KOPERASI
LOKAL
20%

BUMD

PROJECT
DEVELOV
ER

10%

SPV COMPANY
BIODIESEL
INTEGRATED PLANT

70%