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Plant in Saudi Arabia

Case story for Nose Ring
Castables D52A

XX Cement Company
Case story for Nose Ring – Castables D52A
By
The Production Chief, from the plant in
Kingdom of Saudi Arabia
And
Kurt Christensen, Director
AL-CEM Aps Bahrain

Case story for Nose Ring – Castables D52A .

.Case story for Nose Ring – Castables D52A Problem: In year 2008 the plant was having a problem with the castables used in the Nose Ring in the Kiln. They used to stop the kiln after less than 6 months for repairing the nose ring and it was a big issue for the plant.

which was the supervisor Mr. installed by . Bent Ole Lindahl.Case story for Nose Ring – Castables D52A Test of HASLE Refractories Castables D52A: The plant tested D52A in the nose ring. HASLE Refractories.

.The plant .Case story for Nose Ring – Castables D52A Installation on site .

.The plant .Case story for Nose Ring – Castables D52A Installation on site .

The plant .Case story for Nose Ring – Castables D52A Installation on site . .

The plant .Case story for Nose Ring – Castables D52A Installation on site . .

The result means: longer operation between the shut down. .The plant Case story for Nose Ring – Castables D52A Results: By using HASLE Refractories D52A the plant was the life of the nose ring to: increasing 1 year.

oktober 2011 1:50 To: AL-CEM Bahrain. Best Regards Mr. Lindhal Bentole Hasle Subject: FW: Kiln Nose Ring Photograph Dear Mr. We replaced brick lining in burning and transition zone but had minor repair of Nose Ring Castable. I am sending you a photograph of Kiln Nose Ring condition which was installed in second week of January.The plant   Case story for Nose Ring – Castables D52A From: Mr. XX Manager Production The plant .2011 and photograph was made in recent shut down in September. fixing proper steel shuttering and pouring Hasle D52 Castable. We did not go for its replacement due to excellent condition of castable and to avoid prolonged shutdown. Thickness of Castable was as good as new casted except few corners had worne out which were repaired by chipping. XX Sent: 6. anchoring.This will help you in presenting company XX case study in Bangkok Seminar. We expect life time upto minimum 18 months and we shall try upto 24 months so that it should be replaced during next annual shutdown.2011. Kurt.2012 due to some other reason. This time we have taken annual shutdown earlier in September which was scheduled in January.

Case story for Nose Ring – Castables D52A .

The Bull nose.Case story for Nose Ring – Castables D52A After this good experience the plant has decided to continue to use the castable from HASLE Refractories.Grate cooler . The local Contractor for installation is KARRENA as arranged by AL-CEM APS. Recently they made contract with HASLE Refractories to use the castable for: . .The kiln hood .

Case story for Nose Ring – Castables D52A .

The company began the first production line in July. the board had decided the establishment of the second-line with the same capacity which has been come into stream in April.000 tons per day. 2007 with a nominal capacity of 5. 2010. . Prince Faisal Bin Abdul Majeed Bin Abdul Aziz Al-Saud (Chairman of The Board). Due to increasing demand in the domestic market and neighboring countries.000 tons/day.H.R. while both lines have an in-built capacity of 11.Case story for Nose Ring – Castables D52A The company is a Saudi joint stock company which was established in 2005 and being headed by H.

China Production capacity / line .Nose Ring – HASLE Castables D52A Country Kingdom of Saudi Arabia Industry Cement Plant group name: The plant Plant name: XX Main equipment supplier: Sinoma.• • • • • • • • • • • The plant .93 Fuel Types Gas First line started in year 2007 Second line started in Year 2010 .design: 5000 TPD Number of production lines: 2 Run factor 0.

Case story for Nose Ring – Castables D52A Chemical and physical specification of the cement type: 1. Ordinary Portland cement (OPC-II) as per ASTM-C150 specifications 3. Ordinary Portland cement (OPC-I) as per SASO 143 specifications 2. Sulphate Portland cement (SRC) as per SASO 570 / 1994 specifications .

By using HASLE Refractories D52A for the Nose ring: The operation time has been increased: From 6 month to more than 12 month.Case story for Nose Ring – Castables D52A Conclusion. RCC is expecting + 18 month. .

Case story for Nose Ring – Castables D52A Installation on site A happy Production Manager: . .The plant .