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Design Implementation & Comparison of

Various Control Strategies on Binary
Distillation Column
Presented By:-Ganesh Shete
MIS No:-121416016
Guided By :- Prof. M.A.Khandekar
Prof. S.D.Aagashe

Contents          Introduction Plant Overview Problem Statement Objective Current status of plant Methodology Requirements : Hardware(s) and Software(s) Project execution schedule References .

This plant is used to separate the ethanol from mixture of water & ethanol. This plant is with its bench mark status.Introduction  Batch Distillation Pilot Plant is available in our departmental Process Instrumentation Lab. . This is binary Batch Distillation Column.

P & ID of Batch Distillation Pilot Plant .

Objectives  To reduce batch time  Maximum extraction from product  To minimize the energy consumption of Plant  Modification of the design  Analysis & Comparison of results by application of various control strategies .

Problem Statement  Design implementation & comparison of various control strategies on binary distillation column .

Control Strategies  PID  Fuzzy logic control  Model Predictive control  Combination of any two of above .

Hardware Requirements  Schneider M340 PLC  San Telequip SC10MK Serial to Modbus TCP/IP convertor  Emerson's Delta V DCS .

Software Requirements  Kepware OPC Server 5.19  Delta v control studio  Delta v continuous historian  Schneider's Unity Pro .

Diagram of Hardware Setup Distillation Plant KEPWARE OPC Server .

Diagram of Hardware Setup Distillation Plant .

IO Mapping in DCS .

Software Requirements  Delta v control studio  Delta v continuous historian  Schneider's Unity Pro .

Software Requirements  Delta v control studio  Delta v continuous historian  Schneider's Unity Pro .

Software Requirements  Delta v control studio  Delta v continuous historian  Schneider's Unity Pro .

Software Requirements  Delta v control studio  Delta v continuous historian  Schneider's Unity Pro .

Issue-9. IEEE. and Sudhir D. and Vishal Kumar. IEEE. 2014 [3]Singh. "Performance enhancement of Binary Batch Distillation Column Pilot Plant. Shashikant R. Amit Kumar. "Comparative performance analysis of fuzzy logic controller for the composition control of binary distillation column. Asha Rani“control Of Distillation Process Using Neuro-fuzzy Technique” International Journal of Electrical. Nov-2013 [2]Kale. Instrumentation. Agashe. ISSN:2320-2084 Volume-1." Recent Advances in Intelligent Computational Systems (RAICS). 2011 IEEE..References [1]Aastha Gupta. . 2011. Barjeev Tyagi." Control. Electronics and Data Communication. Communication and Computational Technologies (ICCICCT). 2014 International Conference on.

" Control Conference (ECC). 2011 Sixth International Conference on. "Multiple Input-Single Output (MISO) Feedforward Artificial Neural Network (FANN) Models for Pilot Plant Binary Distillation Column. Z. IEEE.References [4] Huyck. Zailani. Aziz. Ahmad. and N. 2011 . 2013 European." Bio-Inspired Computing: Theories and Applications (BIC-TA). Bart "Model predictive control of a pilot-scale distillation column using a programmable automation controller. IEEE. 2013 [5] Abdullah.