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LJ Hightech Material Sdn. Bhd.

LJ Hightech Material Sdn. Bhd.

LJ Hightech Material Sdn. Bhd.

Product Background

Product Introduction

Engineering Projects

Qualification Certificate

LJ Hightech Material Sdn. Bhd.

LJ Hightech Material Sdn. Bhd.

Characteristics of Asphalt Concrete Pavement

Comfort: Asphalt concrete

Easy to build and maintain:

Good scenery and

Reusable: Asphalt pavement

pavement is flexible with

Asphalt concrete will easily

Environmental protection:

can be recycled by the way

good flatness and low noise

become soft by heating and

Black pavement with

of in-situ regeneration or

which make people feel

form the strength at room

material is in harmony with

plant-mixed regeneration.

comfortable when driving;

temperature;

surrounding environment;

LJ Hightech Material Sdn. Bhd.

Structure of Asphalt Concrete Roads


Wearing
Course
Stress-passing
Course
Bearing
Course
(Optional )

Wearing Course The recycling


layer which can provide the friction,
keep elasticity and prevent water
loss;
Stress-passing Course The
recycling layer which can provide
mechanical support and maintain
relative stability;
Bearing Course The layer which

Above
Layer
Lower
layer
Base
Course
Subbase

LJ Hightech Material Sdn. Bhd.

Classification of Asphalt Concrete Road

LJ Hightech Material Sdn. Bhd.

Material Composition of Asphalt Concrete

Asphalt Concrete: Generic terms of the mixture composed of mineral


aggregate and asphalt binder. Among them, mineral aggregate plays the role
of the skeleton and asphalt and filler (mineral) have cementation and filling
effect.
Coarse Aggregate
Mineral Aggregate

Fine Aggregate
Filler

Asphalt Concrete
Matrix Asphalt
Asphalt
Modifier

LJ Hightech Material Sdn. Bhd.

Performance Indicators of Asphalt Concrete


Hightemperature
Stability
Lowtemperature
Crack
Resistance
Performance
Indicators

Construction
Workability

Durability

Skid
Resistance

Marshall Test Stability


(0.1mm)
Rutting Test - Dynamic Stability
(/mm)
Low Temperature
Bending Test

Water
Stability
Aging
Resistance
Fatigue
Durability

Marshall Immersion Test - Residual


Stability(%)
Freeze-thaw Splitting Test - Residual
Strength Ratio(%)

LJ Hightech Material Sdn. Bhd.

Modified Way of Asphalt Concreted

nd
e
mm
o
c ed
Re

LJ Hightech Material Sdn. Bhd.

Modified Ways for Wearing Course

Wearing Course Direct abrasion/ Affected greatly by environment and the


temperature/ Requires good rutting resistance, ageing resistance, low temperature
resistance, etc.
Rubber
Common
Modified Ways: modified
SBS, rubber powder,
wood
By Wood
By SBS by rubber particles,
By Rubber
By
Particles
fiber, etc.
Fiber
Powder

Characteristic:
1. Modify the
interface of mixture
and the asphalt at
the same time ;
2. New technology of
energy conservation
and emissions

Characteristic:
1. Modify the asphalt
directly and part of
the performance can
not meet modern
requirements
2. Traditional
process with a long

Characteristic:
1. Modify the asphalt
only and the effect
is not so good as the
rubber particles
2. New technology of
energy conservation
and emissions

Characteristic:
1. Modify the
mixture only and the
effect is not so good
as the rubber
particles
2. Simple process &
Convenient

LJ Hightech Material Sdn. Bhd.

Modified Ways for Stress-passing Course

Stress-passing Course: Bear compressive stress/ Rutting is mainly occurred in this


layer/ Requires high modulus and good anti-rutting performance
Common Modified Ways: Rubber & Plastic Particles - Modify the interface of
mixture and the asphalt at the same time to improve material performance
significantly.

LJ Hightech Material Sdn. Bhd.

Modified Ways for Bearing Course

Bearing Course: The bending fatigue layer/ Requires the ability to resist fatigue
and water damage;
Common Modified Ways: Use the GTM(GYRATORY TESTING MACHINE) rotation
shear test method to do the mixture ratio tests in order to make sure the optimum
asphalt content.

LJ Hightech Material Sdn. Bhd.

cylinder
Pressure
sensor

GTM Method

rotary
rack

chuck

angle transducer

lower mandril

lower
roller

GTM is composed of rack, rotary rack driving


control device, chuck, detection and
transmission of roller pressure system, hydraulic
loading control system, test temperature control
device, wall friction measurement device, data
acquisition and processing system, etc.

fixtur
roller e

rotation angle
sensor

angl
e

LJ Hightech Material Sdn. Bhd.

LJ Hightech Material Sdn. Bhd.

Character of ARP
ARP3000, an activated rubber particle additive, is a
patented technology product of our company, which blends
the ground rubber tire powder, modifier, activating agent
and asphalt together, and then through the process of prereaction and granulation with independent device,
ultimately, forms the granular products.
The products are black, solid and granular particles, the
diameters of which are from 1.8 to 4.8 mm. It can be added
directly into the asphalt mixture in the process of blending,
the commonly recommended amount is from 0.4% to 0.6%.

Modifying agent, activator, etc.

Asphalt

Pre reaction equipment

Rubber powder

ARP3000

LJ Hightech Material Sdn. Bhd.

Product Features

Increase the

Recycle waste

Compared with

The way of putting

elasticity and

materials, and

similar products

ARP directly into

damping

reduce the black

in market, it has

mixture is very

performance of

pollution as well

lower cost with

convenient which

pavement, and

as the pressure of

the same

can effectively

enhance the

environment.

performance.

reduce the difficulty

durability of
asphalt
pavement.

of production.

LJ Hightech Material Sdn. Bhd.

Modification Mechanism
Play a role of

0
1

Interface modification

embedded squeeze,
reinforced effect and
cementation to improve
the stiffness modulus of
asphalt mixture.

0
2

mechanism. Increase the


internal friction Angle of
asphalt mixture to
improve the high
temperature deformation

Deepen the color of

resistance;

asphalt mixture to

0
3

Absorb the light oil


content in asphalt,
increase asphalt
viscosity, thus improve
the viscoelasticity of the

improve aesthetic
feeling of pavement and
enhance the city's
image.

Asph
alten
e
Light
w
comp eight
onen
ts

Hydrogel

Continuum

Rubber
particle

Swelling

LJ Hightech Material Sdn. Bhd.

Technological Process

The processing method of the asphalt mixture, which is added with the activated rubber
particle ARP3000, is basically consistent with the normal asphalt mixture production. The
only difference is in the process of hot aggregate measurement, ARP3000 will be added into
the mixture. After ARP3000 blending with hot aggregate, then, spray the asphalt and put the
mineral powder into the mixture.

LJ Hightech Material Sdn. Bhd.

Performance Comparison
Index

Matrix asphalt

Modified by SBS
(4.0% of the asphalt)

Modified by ARP3000
(0.5% of the mixture)

Mixing temperature/

160

180

180

Paving temperature/

140

165

165

Mixing time/s

30

35

40

Dynamic stability

800

2800

2800

Stability/KN

Freeze-thaw residual strength ratio/%

75

80

85

Soaking residual strength ratio/%

80

85

88

Oil-stone ratio/%

4.6~4.8

4.8~5.2

4.6~4.8

LJ Hightech Material Sdn. Bhd.

Performance Tests
Wheel Tracking TestImmersion Marshall Test
Freeze-thaw Splitting Test
Fatigue Test of Beam

LJ Hightech Material Sdn. Bhd.

Price Comparison

Asphalt mixture modified by ARP3000 (Matrix asphalt - 3000


RMB/t ARP3000 17000 RMB/t)

Category

Matrix
asphalt

ARP3000
(0.5% of the
mixture)

Oil-stone
ratio

Stones

Cost of
production

Cost of
mixture

Modified by
ARP3000

3000RMB

85RMB

4.5%

120RMB

35RMB

369.60 RMB/t

Asphalt mixture modified by SBS (Matrix asphalt 3000 RMB/t SBS


15000 RMB/t)

Categor
y

Matrix
asphalt
(96%)

SBS
(4.0% of
asphalt)

Access
ory

process
ing
charges

Oilstone
ratio

Stone
s

Cost of
product
ion

Cost of
mixture

Modified
by SBS

2880RMB

600RMB

200RMB

250RMB

4.8%

120RM
B

100RMB

402.88
RMB/t

LJ Hightech Material Sdn. Bhd.

Life Analysis for Materials and Structures

Performance indicators of asphalt:


penetration, suitable climate zoning,

Modified asphalt

softening point, ductility, dynamic


Ordinary asphalt

viscosity, flash point, solubility, etc.


Performance of ordinary asphalt decays
quickly as time goes by. After the first
year, It has an attenuation of nearly 60%.

Performance of modified asphalt is stable

Asphalt performance

during the first two years. It begins to


decay gradually in the third year. The
attenuation slope of modified asphalt is
much smaller than that of ordinary

Service life

Curve of asphalt performance decay

LJ Hightech Material Sdn. Bhd.

Life Analysis for Materials and Structures

Performance indicators of asphalt mixture :


stability, flow value, high temperature
stability, etc.

Performance of ordinary asphalt mixture


decays quickly as time goes by. After the first
year, It has an attenuation of nearly 20%.

Performance of modified asphalt mixture is

Pavement Condition Index

stability, low temperature stability, water

Modified asphalt mixture


Ordinary asphalt mixture

Service life

stable during the first two years. It begins to


decay gradually in the third year. The
attenuation slope of modified asphalt mixture
is much smaller than that of ordinary asphalt

Curve of mixture performance decay

LJ Hightech Material Sdn. Bhd.

Life Analysis for Materials and Structures

Pavement index of asphalt mixture: flatness


(corresponding evaluation index: RQI), breakage
(corresponding evaluation index: SSI), anti-sliding
coefficient (corresponding evaluation index:
SFCBPN), etc.

Ordinary asphalt mixture: enter the preventive

Pavement Condition Index

(corresponding evaluation index: PCI), strength

Modified asphalt mixture


Preventive maintenance
Ordinary asphalt mixture

Corrective maintenance
Reconstructive maintenance

maintenance stage in 1 to 2 years; enter the


Service life

corrective maintenance stage in 3 to 4 years; enter


the reconstructive maintenance stage in 5 to 8
years.

Modified asphalt mixture: enter the preventive

Diagram of maintenance phases

LJ Hightech Material Sdn. Bhd.

LJ Hightech Material Sdn. Bhd.

The Key Project Show

Put ARP3000 in
and mix them for
15S

Open to traffic

Rolling

Paving

Put matrix
asphalt in and
mix them for 30S

Transporting

Put mineral
powder in and
mix them for 5S

Ejection of compact

LJ Hightech Material Sdn. Bhd.

Other Projects Show

Changan Avenue in Beijing


Hurongxi Highway in Hubei
Guizhou
Ganchong Highway in Jiangxi

n
Shaoda Road in Zhejiang
henfu Highway

Changsi Highway in Jilin

Shanping Highway in Shanx

Rongwu

LJ Hightech Material Sdn. Bhd.

Effect Comparison

LJ Hightech Material Sdn. Bhd.

Effect Comparison

LJ Hightech Material Sdn. Bhd.

Effect Comparison

LJ Hightech Material Sdn. Bhd.

Effect Comparison

LJ Hightech Material Sdn. Bhd.

Effect Comparison

LJ Hightech Material Sdn. Bhd.

LJ Hightech Material Sdn. Bhd.

Test Reports for ARP3000

LJ Hightech Material Sdn. Bhd.

Design Reports for ARP3000

LJ Hightech Material Sdn. Bhd.

Patent and Service


Introduction
and
communicatio
n

Academic exchanges
and product display

Laboratory
Testing

Testing performance
indicators of material

Representativ
e Test
Sections

1. Milling and repaving


section
2. Newly-built section

Observations
on Using
Effect

Evaluation of pavement
performance for test
sections

Formal
Application

Making detailed plan for


the projects

LJ Hightech Material Sdn. Bhd.

Sample Exhibition

LJ Hightech Material Sdn. Bhd.

LJ Hightech Material Sdn. Bhd.