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SHE

Micro Turners
Pantnagar
SHE Pillar Activity
Presentation By
Akhilesh Upadhyay
Date : 21st March-2011
MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

SHE

CONTENTS
S.
No.

Contents

Slide
No.

Policy and objectives

Organization

Target

Aim

Safety methodology

Proactive approach

10 37

Reactive approach

38 43

Health

43 53

Environment

54 64

10

Future action plans

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

65

SHE

POLICY &
OBJECTIVE
Micro Turners Group is committed
to safety
and health of its employee and concerned
person who may be affected by its
operation.
We are committed to :

Objective :

Integrate safety and health measures in all


our activities .

1. To create a management
system
that
address
safety,
Occupational
health and environmental
aspects,
related
to
activities of product and
services.

Comply with all applicable legal other


requirement to which the organization
subscribes .
Promote safety and health awareness
amongst employee ,suppliers and
contractors .
Continually improve the safety
performance through precaution beside
participation and training of all employee.
DATE: 9th April-2007

MICRO TURNERS PANTNAGAR

Sachin Kapoor
MD

2 To minimize generation of
waste.
3 To conserve resources.
4 To practice for prevention
of pollution.
5

To promote awareness
among
employee
and
TPM - The Prime Mover Towardsbusiness
Excellenceassociates.
3

SHE

ORGANISATIO
N

Akhilesh Upadhyay
Pillar Charimen

Deepika

MICRO TURNERS PANTNAGAR

Santosh Chaube

Baldev
Yadav

TPM - The Prime Mover Towards Excellence

TARGE
TS

Parameter

Unit

BM Apr08

Feb-11

Targets Mar-11

Unit

2
BM Apr08

2
Feb-11

0
Targets Mar-11

db

87

85

<85

Ambient air (Maximum) SPM

g/m3

310

256

<300

Parameter

Unit

BM Apr08

Feb-11

75

85

<100 mg/m3

pH

7.8

7.2

7-8

Numbe
r

300

500

550

* Major Accident
** Minor Accident

Numbe
r

First aid injury


Parameter

Noise ( Max measured)

Stack Emission
(Maximum) - SPM

mg/m

Water
Tree plantation till date

SHE

Targets Mar-11

Major Accident (serious) : When the injured person comes to work after 48 Hrs.

** Minor Accident (Physical Recovery): When the injured person comes to work within 48 Hrs.
First Aid treatment: Return to work without man days loss.

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

AI
M

SHE

Safety
Make equipment safe to operate.
Maintain accident free workplace by continual
improvement.
Develop safety conscious people in work place.
Sustain Zero Accident
Health
Zero impact on Occupational Health
Environment
Achieve & Sustain minimum pollution.

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

SHE

SAFET
Y

BACK
GROUND

Less
awareness
towards
safety

New
unskilled
manpower
Micro Turners
Pantnagar
Challenges

Lack of
Proactive
approach

MICRO TURNERS PANTNAGAR

Area is new
to
industrial
exposure

TPM - The Prime Mover Towards Excellence

SHE

SAFET
Y

TARGET

Specification
Parameter
of accident
Person
hospitalized
Major
more than 48
Accident
hour after
injury
Person
resumed to
Minor work with in
Accident 48 hours to
work after
treatment
Person
resumed to
work
First Aid
immedialety
after
treatment

MICRO TURNERS PANTNAGAR

BM
Apr-08

Status

Targe
t

2010-11

Q1
Mar-10
June

Q2
Sep

Q3
Dec

Feb

Result(I
2011mprove
12
2011
ment)

TPM - The Prime Mover Towards Excellence

SHE

SAFET
Y

METHODOLOGY

Safety
System

Induction
Training

Safety
Patrol.

Proactiv
e
Approac
h
Near
miss
cases

Reactive
Approach
Fire
Preventio
n

Happened cases in
plant
( Previous Data)

Unsafe
Actions/
conditions
Analysis

Root cause
Analysis
( Why- Why )
Mock
trials /
disaster
Mgmt

Do &
Dont/OCP

PPEs

Training

MICRO TURNERS PANTNAGAR

Counter
measures

Horizontal
Deploymen
t

Unsafe
Actions
Lack of
Awarenes
s

Mistake
(Poka)

OPL &
Training

Pokayok
e

Referred
to E&T
Pillar

Unsafe
Conditions
Counter
measures /
Kaizen

Horizontal Deployment

Sustain
Zero
Accident
Document updating

TPM - The Prime Mover Towards Excellence

INDUCTION
TRAINING

Induction
Training

e
Approac
h
Safety
Patrol.

TRAINING MODULE FOR NEW


EMPLOYEE
Category
Topics for Training

All Staffs
(Engineer &
above)

All Cell
Members

SHE

SAFETY-PROACTIVE
APPROACH
Proactiv
Near
miss
cases

Training
Method

Fire
Preventio
n

Training Location

Accidentprevention(Unsafeact&Unsafe
condition&Nearmisscases)

Theory&Practical

Classroom/OnShop
Floor

WorkPermitSystem

Theory

Classroom

Knowledgeabouthazardatsite

Theory&Practical

OnShopFloor

Whattodoincaseofemergency.

Theory&Practical

OnShopFloor

Importance&waytouseofPPEs

Theory&Practical

OnShopFloor

Dos&Don't

Theory

OnShopFloor

UsesofPPEs

Theory&Practical

OnShopFloor

WhattodoincaseofEmergency

Theory&Practical

OnShopFloor

Fireprevention

Theory&Practical

Classroom/OnShop
Floor

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

10

CLASS ROOM TRAINING

MICRO TURNERS PANTNAGAR

SAFETY-PROACTIVE
APPROACH

TPM - The Prime Mover Towards Excellence

SHE

11

SAFETY-PROACTIVE
APPROACH
DOS AND DONT EXPLAINED IN THE

SHE

TRAINING

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

12

SHE

SAFETY-PROACTIVE
APPROACH
PERSONAL PROTECTIVE EQUIPMENTS AND ITS IMPORTANCE
EXPLAINED IN THE TRAINING
Hand Gloves

Nose Mask

Helmet

Safety
Apron
Hood
&
Shoes
Cover

Gum
Boots

Safety
Belt

Safety Shoes

Safety
Gloves
Safety Goggle

MICRO TURNERS PANTNAGAR

Apron

Ear Plug

TPM - The Prime Mover Towards Excellence

13

13

SHE

SAFETY-PROACTIVE
APPROACH
TOTAL
EMPLOYEE AS ON FEB-11= 399
TRAINING PROVIDED AS ON FEB-11=

TRAINING
GRAPH

399

Futur
e

Current

Past

Target
100%

No. of Trainees

Month

Monthly Training

Cumm.

Training

TRAINING STATUS
S.N.

TRAINEES

TOTALNO'S

TRAININGPROVIDED

NEWEMPLOYEE

40

40

OLDEMPLOYEE

359

359

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

14

SAFETY PATROL
SCHEDULE

Approach
Induction
Training

S.No.

Department

SHE

SAFETY-PROACTIVE
APPROACH
Proactive

Frequenc
y
Oct'10

Machine Shop

Monthly

Assembly

Monthly

Store

Monthly

Surroundings

Monthly

Office / Security
Room

Monthly

Plating

Monthly

Planned

MICRO TURNERS PANTNAGAR

Safety
Patrol.

Nov'10

Near miss
cases

Dec'10

Fire
Mock Drill

Jan'11

Feb'11 March'11

Completed

TPM - The Prime Mover Towards Excellence

15

SAFETY PATROL CHECK


SHEET

MICRO TURNERS PANTNAGAR

SAFETY-PROACTIVE
APPROACH

TPM - The Prime Mover Towards Excellence

SHE

16

SAFETY-PROACTIVE
APPROACH
ACTION TAKEN TO CLOSE UNSAFE
CONDITION FEB11

SHE

S.N
o.

Unsafe Condition

Action To be Taken

Tgt. Date

Resp.

Status

Earthing wire of
cooling tower motor
loose

Tightening of screw
done

28.02.201
1

Mr.Amit

Done

Safety Instruction was


not on the Machine

Safety Instructions
displayed on Machine

28.02.201
1

Mr.Baldev

Done

Unutilized pipes and


cable laying near
office block

To be removed and kept


in designated area

22.02.201
1

Mr.Amit

Done

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

17

SHE

SAFETY-PROACTIVE
APPROACH

UNSAFE CONDITION IDENTIFIED AND CLOSED


STATUS
75

Past

Current
54

50

NOS.

34
29

24

25

57

50

47

44

54

57

40

34

29

17
9

9
14

47

44
40

50

Futur
e

17
8

8
10

BM Apr-08 Mar-10

Apr'10

May'10

Jun'10

GOOD

Jul'10

4
3

Aug'10

Sep'10

Oct'10

Nov'10

Dec'10

0
Jan'11

Feb'11

'Mar-11
Target (Mar-11)

MONTH
Unsafe Condition Closed
Cumm. Unsafe Condition Closed

MICRO TURNERS PANTNAGAR

Unsafe Condition identified


Cumm. Unsafe Condition identified

TPM - The Prime Mover Towards Excellence

18

SHE

SAFETY-PROACTIVE
APPROACH
ACTION TAKEN TO CLOSE UNSAFE ACT FEB11
S.NO.

UNSAFE ACT

Ultrasonic
washing
machine
panel door
kept open
Operator working
without
gloves in
plating area

MICRO TURNERS PANTNAGAR

LOCATION

Assembly

Plating

RESPONSIBILTY

RECOMMENDED
ACTION

TARGET
DATE

Rajesh Kumar

Panel door to be
kept close

18/02/201
1

Closed

D.D. Giri

Training on
importance of
PPEs to be provided
to
the operator

23/02/201
1

Closed

TPM - The Prime Mover Towards Excellence

STATUS

19

SHE

SAFETY-PROACTIVE
APPROACH

UNSAFE ACTION IDENTIFIED AND


CLOSED

Futur
e

Current

Past

75

60

63

56
51

50

46

NOS.

40
35
28

22

25
15
8

8
12

BM Apr-08

7
10

Mar-10

Apr'10

May'10

7
5

Jun'10

Jul'10

Aug'10

Sep'10

Oct'10

Nov'10

GOO
D

Dec'10

Jan'11

Fe b'11 Targe t (Mar-11)

MONTH
Unsafe Act identified

MICRO TURNERS PANTNAGAR

Unsafe ActClosed

TPM - The Prime Mover Towards Excellence

20

KAIZEN: UNSAFE ACTION

SHE

SAFETY-PROACTIVE
APPROACH

Date of Implementation:-06.12.10

Area: Plating

Before

After

Result

Safe working

Working without hand


gloves

MICRO TURNERS PANTNAGAR

Working with hand gloves

TPM - The Prime Mover Towards Excellence

21

SHE

SAFETY-PROACTIVE
Cumulative Kaizens for unsafe
APPROACH
condition :-

14
12

12
56

10

10

51
46

63

60

7
28

40
35

6
5

5
4

22

15
2

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

22

22

SHE
Cumulative Kaizens for unsafe action :-

14
12

63

12

60
56

10

10

51
46

28
22

4
2

40

35

6
5

5
4
3

15
8

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

23

SAFETY-PROACTIVE
APPROACH

NEAR MISS
CASES

SHE

Proactive
Approach

Induction
Training

Safety
Patrol.

Near
miss
cases

Fire
Preventio
n

Methodology :Responsibility

Activity

Cell Operator

Capture near miss

SHE member.

Collect & Analysis

Shop Manager &


Support dept.

Corrective action &


Review.

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

24

Near Miss Cases

SHE

NEAR MISS
CASES

No. of Cases

Month

Past Performance

MICRO TURNERS PANTNAGAR

Monthly Data

TPM - The Prime Mover Towards Excellence

Cumm.

Data

25

SAFETY-PROACTIVE
APPROACH

FIRE SAFETY :
METHODOLOGY

SHE

Proactive
Approach

Induction
Training

METHODOLOG
Y

Safety
Patrol.

Near
miss
cases

Fire
Preventio
n

FiresafetyTraining&promotional
activities

Fireequipmentcheck
sheet

Scheduleof
maintenance

Nonconformity

CounterMeasures

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

26

FIRE SAFETY
TRAINING: ONSITE
INSTRUCTION

SAFETY-PROACTIVE
APPROACH

SHE

FIRE EXTINGUISHER
INSTRUCTION BOARD

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

27

FIRE SAFETY
TRAINING: CLASS
ROOM SESSION

MICRO TURNERS PANTNAGAR

SAFETY-PROACTIVE
APPROACH

TPM - The Prime Mover Towards Excellence

SHE

28

FIRE SAFETY TRAINING:


PRACTICAL

MICRO TURNERS PANTNAGAR

SAFETY-PROACTIVE
APPROACH

TPM - The Prime Mover Towards Excellence

SHE

29

FIRE TRAINING
STATUS

S.NO.

TRAINEE

EMPLOYEES
TRAINED ON
FIRE SAFETY

MICRO TURNERS PANTNAGAR

SAFETY-PROACTIVE
APPROACH

TOTAL NO'S

30

SHE

TRAINING INTERVAL

HALF YEARLY

TPM - The Prime Mover Towards Excellence

30

SAFETY-PROACTIVE
APPROACH
MONTHLY INSPECTION CHECK
SHEET
FIRE EXTINGUISHER

MICRO TURNERS PANTNAGAR

SHE

FIRE HYDRANT

TPM - The Prime Mover Towards Excellence

31

MOCK DRILL
CALENDER

MICRO TURNERS PANTNAGAR

SAFETY-PROACTIVE
APPROACH

TPM - The Prime Mover Towards Excellence

SHE

32

SHE

SAFETY-PROACTIVE
APPROACH

FIRE
INCIDENTS

FIRE INCIDENT TREND (PER MONTH)


10
9

Past

Current

Future

NOS.

6
5
4
3
2
1
0

00 0 0
0
0 0

BM (April-08)
Mar'10

Apr'10

0
May'10

0
Jun'10

0
Jul'10

0
Aug'10

Se p'10

Oct'10

0
Nov'10

0
De c'10

Jan'11

Fe b'11

Mar'11 2011-12

MONTH
Past Performance

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

33

SAFETY-PROACTIVE
APPROACH
MOCK DRILL RESULT: Response

SHE

time for fire

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

34

SHE

SAFETY-PROACTIVE
APPROACH

FIRE PREVENTIVE
ACTIVITY

FIRE PREVENTIVE ACTIVITY SHEDULE


S.No.

AREA

MONITOR PONITS

FREQUENCY

REMARK

AREA WHERE
WELDING WORK
TO BE DONE

AS PER WORK
INSTRUCTIONS

DAILY BY
SUPERVISOR

BEING DONE

FOR CLEARING

DAILY BY
SUPERVISOR

BEING DONE

LPG LEAKAGE

DAILY BY
SUPERVISOR

BEING DONE

2
3
4

ALL AREAS DUST


BINS
LPG ROOM
DIESEL

MICRO TURNERS PANTNAGAR

NO SPILLAGE OF DAILY IN ALL SHIFT


OIL
SUOERVISOR

TPM - The Prime Mover Towards Excellence

BEING DONE

35

LAYOUT FOR EMERGENCY


PREPAREDNESS

MICRO TURNERS PANTNAGAR

SAFETY-PROACTIVE
APPROACH

TPM - The Prime Mover Towards Excellence

SHE

36

SHE

SAFET
Y

Reactive approach
Safety
System

Reactive
Approach
Happened cases in
plant
( Previous Data)
Root cause
Analysis
( Why- Why )

Unsafe
Actions

Unsafe
Conditions

Lack of
Awarenes
s

Mistake
(Poka)

OPL &
Training

Pokayok
e 37

Counter
measures /
Kaizen

Referred
to E&T
Pillar

Horizontal Deployment

Sustain
Zero
Accident
Document updating

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

37

HAPPENED CASES IN
PLANT

SHE

SAFETY-REACTIVE
APPROACH
MAJOR ACCIDENT TREND (PER MONTH)
Current

Past

Future

NOS.

0
0
0
0
BM (Apr-08)Mar'10
0
0 Apr'10

0
May'10

0
Jun'10

0
Jul'10

0
Aug'10

0
Sep'10

0
Oct'10

0
Nov'10

0
Dec'10

Jan'11

Feb'11

Mar'11

2011-12

MONTH

MINOR ACCIDENT TREND (PER MONTH)


Past

NOS.

Current

Future

GOOD

4
2
0

BM (Apr-08) Mar'10
0

Apr'10

May'10

Jun'10

0
0

Jul'10

Aug'10

Sep'10

Oct'10

Nov'10

Dec'10

Jan'11

Feb'11

Mar'11

2011-12

MONTH

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

38

SHE

SAFETY-REACTIVE
APPROACH

Analysis Report of Minor Accident-Feb'11

DEPTT.:- MACHINE SHOP

ANALYSIS DATE :-25.02.2011

MACHINE NAME :- SPM-03

TEAM MEMBERS

PROBLEM :- RIGHT HAND FINGER INJURED

S.No.

Name

Designation

PROBLEM NO.:- SHE/JAN/01

DEEPAK LOHANI

SUPERVISOR

OBJECTIVE & EVIDENCE

SIKANDAR SHEGAL

MANAGER

AKHILESH UPADHYAY

AM

KUNDAN SINGH A CONTRACTUAL RECEIVED INJURY


IN RIGHT HAND FINGER ( Machi.No:-SPM-03)
DATED:-25.02.2011

ANALYSIS
Associate received injury in right hand finger

1 WHY

ACTION PLAN
S.NO.

2 WHY
Machine started by second cycle start switch and his right
hand was on the job

3 WHY

MICRO
TURNERS PANTNAGAR

Target Date

Status

IMMIDIATE

Done

Mr. Deepak Lorain IMMIDIATE

Done

switch
the
Mr.Naushad

start
from

Associates trained on
machine to follow the
work instruction


Two cycle starter switch are on the machine

One cycle
removed
machine

Counter-Measures Planned
Rasp
CORRECTIVE ACTION

PREVENTIVE ACTION
1

Associates given training


on safety on work place.

Miss Deepak

TPM - The Prime


Mover
Towards Excellence

IMMIDIATE

Done

39

SHE

SAFETY-REACTIVE
APPROACH

HAPPENED CASES IN
PLANT

FIRST AID INJURY TREND


10
9

Current

Future

8
7

NOS.

Past

5
4
3
2
1
0

2 2
11

0 0

BM (April-08)
Mar'10

0
Apr'10

May'10

1
0

Jun'10

Jul'10

Aug'10

0
Se p'10

Oct'10

Nov'10

De c'10

Jan'11

Fe b'11

Mar'11 2011-12

MONTH

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

40

SAFETY-REACTIVE
APPROACH

SHE

DOCUMENT UPDATING: POINT INCLUDED IN


CHECKSHEET

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

41

SAFETY-REACTIVE
APPROACH
CORRECTIVE ACTION TAKEN

SHE

AGAINST HAPPENED FIRST AID


CASES

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

42

SHE

HEALT
H

BACKGROUND

Chemical
Hazard

Absenteeism

Protect Human
Being from
Health
Hazards
Drinking
water
Hazard

Unhealthy
conditions

Unhealthy
conditions

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

43

SHE

HEALTH
METHODOLOGY
Mapping of Process Hazards

Identify
Poor ergonomic Conditions

Identify
Unhealthy Processes
Monitoring of Parameters
(Stack, Heat, Noise, Air Quality,
Illumination Level)

Corrective Actions

Training

Fatigue Kaizens

Process Control

Horizontal Deployment

General Health Check-Up Plan

Use of PPE

Identify Medical Test

Medical Test Plan

Health Check-Up & Medical Test as per planned

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

44

SHE

HEALTH
POOR ERGONOMIC CONDITIONS
IDENTIFIED AND CORRECTED
SL.NO

AREA

TOTAL IDENTIFIED

ACTION TAKEN

REMARKS

HEAT TREATMENT

Done

MACHINE SHOP

Done

STORE

Done

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

45

SHE

HEALTH
KAIZEN: POOR ERGONOMIC
CONDITION
Area: Store

Date of Implementation:- 25.10.10

Before

After

Result

Poor Ergonomic condition


Eliminated

Worker has to bend for keeping


the finished good

MICRO TURNERS PANTNAGAR

Bending movement avoided

TPM - The Prime Mover Towards Excellence

46

SHE

HEALTH
SCHEDULE OF
ACTIVITIES
Serial
Number

Activity

Frequency

HealthCheck-Up

BoreWellWaterTest

Yearly

ProcessEmissionTest

Yearly

NoiseTests

Yearly

DrinkingWaterCoolerCleaning

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

Halfyearly

Monthly

47

HEALTH

SHE

HEALTH TRAINING
STATUS

INTERNALTRAINING
S.NO

TRAINEES

TOTAL NOS.

TRAINING
INTERVAL

EMPLOYEES
TRAINED ON
FIRST AID

42

HALF
YEARLY

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

48

HEALTH

SHE

Occupational unhealthy conditions :Plating

Smell of fumes, Temperature

DG Room

Fumes of exhaust gases, noise, Temperature

M/C Shop

Noise

Methodology for Improve work environmental


parameters : Identify Root cause
for NO GOOD
condition
Plan and
implement
kaizen
Feedback from
members
Confirmation by feedback once
again for effectiveness

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

49

SHE

HEALTH
UNHEALTHY CONDITIONS IDENTIFIED AND
REMOVED
SL.NO

AREA

TOTAL
IDENTIFIED

ACTION TAKEN

REMARKS

HEAT TREATMENT

Done

MACHINE SHOP

Done

PLATING

Done

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

50

SHE

HEALTH
ACTION AGAINST UNHEALTHY
CONDITIONS
Equipment: D.G. Set

Date of Implementation:-22.09.10

Problem: Noise level high


Before

After

Result

Noise level reduce

DG set without acoustic


enclosure

MICRO TURNERS PANTNAGAR

Acoustic enclosure provided


to contain noise

TPM - The Prime Mover Towards Excellence

51

HEALTH
CHECK
SHEET

FIRST AID
BOX

MICRO TURNERS PANTNAGAR

SHE

WATER COOLER

TPM - The Prime Mover Towards Excellence

52

SHE

HEALTH
HEALTH RESULT:

HEALTH

UEPPCB NORMS

BENCHMARK
(Apr08)

STATUS
OCT10

TARGET
Mar11

NOISE NORMS
(Work zone)

ShopFloor<90db(A)
ifmore
Useearplugs

88db(A)

85.44db(A)

84db(A)

80db(DayTime)

75db

73db

71db

75db(NightTime)

72db

70db

68db

TDS-400mg/l,
pH-6.5to8,
chloride250mg/l
Sulphate-200mg/l

TDS-350mg/l,
pH-7.8,
Chloride-135mg/l
Sulphate-100mg/l

TDS-310mg/l,
pH-7.6,
chloride-110mg/l
Sulphate-85mg/l

TDS-300mg/l,
pH-7.5,
chloride-100mg/l
Sulphate-80mg/l

350-700lux

400lux

450lux

>450lux

NOISE NORMS
(Surrounding)

DRINKING WATER

ILLUMINATION LEVEL
( Inspection)

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

53

SHE

ENVIRONMEN
T

BACKGROUN
D

Global
Warming

Acid Rain

Improve
Environment
Land
Pollution

Air
Pollution

Water
Pollution

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

54

SHE

ENVIRONMEN
T

Methodolog
y

Identification of Environmental
Aspects

Assessment of Impact

AIR

WATER

LAND

WORK ENVIRONMENT

Counter Measures

SUSTAINANCE

MICRO TURNERS PANTNAGAR

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55

SHE

ENVIRONMEN
IDENTIFICATION OF ENVIRONMENTALT
ASPECT
1) Solid
wasteUsed
:- for
process
Solid
waste

Plating,
Machining

Treatment of
waste
E.T.P.

Use of solid
waste
--

Remark
To be Sold to
(Bharat Oil)
authorized waste
disposal agency

Grinding Sludge

--

process

Generation of
waste

Treatment of
waste

Use of waste
water

Remark

Plating

Waste water

E.T.P.

Gardening

Use in gardening
and lawn

2) Water
pollution
:Used for
Wat
er

Generation of
waste
E.T.P. Sludge

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56

SHE

ENVIRONMENT
SCHEDULE
ACTIVITY
Serial
Number

Work

Duration

StackEmissionTest

Yearly

AmbientAirTest

Yearly

EffluentCumSewagetreatment

Daily

Hazardouswastedisposal

ReuseOftreatedwaterinhorticulture

TreePlantation

MICRO TURNERS PANTNAGAR

Monthly
Daily
Progressive

TPM - The Prime Mover Towards Excellence

57

ENVIRONMENT
Bore Well Water Test
Report

MICRO TURNERS PANTNAGAR

SHE

Effluent Water Test


Report

TPM - The Prime Mover Towards Excellence

58

ENVIRONMENT
Stack Emission Test
Report

MICRO TURNERS PANTNAGAR

SHE

Soil Analysis Report

TPM - The Prime Mover Towards Excellence

59

SHE

ENVIRONMENT
ACTION TAKEN TO ELIMINATE LAND
CONTAMINATION
SL.NO
1

AREA

ACTION TAKEN

Chipsstorage

Storageofgrindingsludge

ETPSludge

MICRO TURNERS PANTNAGAR

REMARKS

Concreteflooringmade
andcoolantcomingout
stop

Done

Concreteflooringmade
androofcoveredwith
asbestos

Done

Storedinbags,planto
makestorageroomwith
roofcovered

By30April11

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60

ENVIRONMENT

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

SHE

61

ENVIRONMENT

SHE

TREE PLANTATION BY MT
MEMBERS

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62

ENVIRONMENT

SHE

GREEN BELT AREA SURROUNDING MT

MICRO TURNERS PANTNAGAR

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63

SHE

ENVIRONMENT
ENVIRONMENTRESULT
ENVIRONMENT
PARAMETER

STATUS
JULY10

UEPPCB NORMS

STACK EMMISSION

SPM-<75mg/m3,
NO2-<650PPMV
SO2-<250PPMV
CO-<150mg/m3(AT15%O2)

SPM-75mg/m3,
NO2-206PPMV
SO2-48PPMV
CO-69mg/m3(AT15%O2)

AMBIENT AIR

SPM-<500ug/m3,
NO2-<120ug/m3
SO2-<120ug/m3
CO-<5000ug/m3

SPM-256ug/m3,
NO2-26ug/m3
SO2-11ug/m3
CO-1086ug/m3

EFFLUENT WATER

CHROMIUM-0.2mg/l
pH-6to8
CHLORIDE-<250mg/l
SULPHATE-<300mg/letc.

CHROMIUM-0
pH-7.8,
CHLORIDE-84mg/l
SULPHATE-208mg/letc.

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

64

SAFETY, HEALTH & ENVIRONMENT

SHE

FUTURE PLAN

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

65

SHE

THANK YOU

MICRO TURNERS PANTNAGAR

TPM - The Prime Mover Towards Excellence

66