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  • Production Techniques-II: Cutting Parameters & Energy Considerations

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    shashankmay18
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    The document discusses Merchant's model for estimating power consumption during cutting operations. It introduces Modified Merchant's Theory, which accounts for the relationship between shear stress and normal stress on the shear plane. This modified theory agrees better with experimental results for materials like mild steel, copper, and lead. The document also examines the effect of cutting parameters like cutting velocity and rake angle on cutting force and ratio. It covers energy considerations for two-dimensional cutting operations, defining the total energy consumed per unit time and the specific energy of metal removed per unit volume. Finally, it briefly mentions velocity relationships.

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    Lect 7

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    The document discusses Merchant's model for estimating power consumption during cutting operations. It introduces Modified Merchant's Theory, which accounts for the relationship between shear stress and normal stress on the shear plane. This modified theory agrees better with experimental results for materials like mild steel, copper, and lead. The document also examines the effect of cutting parameters like cutting velocity and rake angle on cutting force and ratio. It covers energy considerations for two-dimensional cutting operations, defining the total energy consumed per unit time and the specific energy of metal removed per unit volume. Finally, it briefly mentions velocity relationships.

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    8 views15 pages

    Production Techniques-II: Cutting Parameters & Energy Considerations

    Uploaded by

    shashankmay18
    The document discusses Merchant's model for estimating power consumption during cutting operations. It introduces Modified Merchant's Theory, which accounts for the relationship between shear stress and normal stress on the shear plane. This modified theory agrees better with experimental results for materials like mild steel, copper, and lead. The document also examines the effect of cutting parameters like cutting velocity and rake angle on cutting force and ratio. It covers energy considerations for two-dimensional cutting operations, defining the total energy consumed per unit time and the specific energy of metal removed per unit volume. Finally, it briefly mentions velocity relationships.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 15

    Production

    Techniques-II
    ME F313

    Merchants model

    Estimation of power consumption for given cutting

    speed.

    Modified Merchants Theory


    Shear stress acting on shear plane is not completely

    independent of the normal stress.


    Bridgeman showed that shear stress can be
    expressed as:

    Applying the principle of minimum energy consumption, it


    is obtained:

    This modified theory of Merchant agrees better with the

    experiments in case of MS, Cu and Pb.

    Effect of cutting parameters on chip


    formation
    Effect of cutting velocity on cutting force and cutting

    ratio.
    Effect of rake angle on cutting force and cutting
    ratio.

    Effect of cutting parameters on chip formation

    Effect of cutting parameters on chip formation

    Energy consideration
    When metal is cut in two dimensional cutting

    operation, the total energy consumed per unit time is

    Total energy per unit volume known as specific

    energy of metal removed will be

    Velocity relationship

    Thanks

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