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RFCC MODULE 3 START UP

Trainers Name: Ha Hoang Anh


Training Date: 16th Dec 2015

Content
1. Introduction
2. Start up sequence
3. Step by Step review of start up procedures

Page 2

1. Introduction
Module 1 - Overview: A general description of the major equipment in the various
units you are responsible for, your responsibilities, and the operating goals of the
unit.
Module 2 - Normal Operations: A detailed explanation of how the units operate,
how they are controlled, and the processes within each unit.
Module 3 - Initial Startup: Strategies for a safe initial Startup to include pre-startup
checklist, Operator task, and Review/Walk-down Startup Procedures.
Module 5 - Upsets and Emergencies: This module teaches the difference between
Upsets and Emergencies and how to respond to various types of emergencies.
Module 6 - Process and Equipment Troubleshooting: Using Troubleshooting
methodology to identify and addressing process and equipment related issues.

2. Start up sequence
Start up sequence is serial arrangement in which
procedures follow in logical order that define
what have to do and how to do to start up unit.
For RFCC, start up sequence is divided into
4 smaller section:
- R2R
- MF
- Gas Concentration
- Flue gas Section
Page 4

2. Sequence startup
R2R:
Preparati
on

Main
air
blowe
r start

Commissionin
g backflush oil

RS2
separato
r dip leg
sealing

Leak
test

Start
the
MTC
system

Adjust
after
feed
flow
rate
increas
e

Adjust
operati
ng
conditio
n

Increas
e feed
up to
70%

END

Ignitin
g APH

Feed
DSAR
into
riser up
to 50%

Heatin
g up
R2R

Confirm
operatin
g
conditio
n before
feed in

Establis
h
conditio
n before
loading
catalyst

Open
MF
inlet
80
valve

Start
catalyst
loading
and
introduc
e torch
oil

Catalyst
circulati
on

Introduce
steam to
Disengag
er

Remov
e 88
blind

Adjust
conditio
n before
catalyst
circulatio
n

This slide describe main steps of R2R


sequence start-up to help you can image
the overall of sequence start up of R2R
section. You can find more detail in arrow
chart (supplied by trainer hard copy)

2.Sequence startup

This slide describe main steps of MF sequence


start-up. You can find more detail in arrow chart
(supplied by trainer hard copy)

MF:
Line check,
Inert and
pressurizin
g in Feed
and MF
section

Fill water
Boot and
establish
circulatio
n

Cold
circulati
on (for
each
section)

Hot
circulatio
n
preparati
on

Hot
circulati
on (for
each
section)

Stop hot
circulatio
n

Feed cut in
(R2R-SU-0221/2))
Top
secti
on

MF
OVHD

Stop
Cold
circulati
on

Remove
blind

Adjust
TPA
circulati
on,

MTC
section

End

LCO
secti
on
Lean
sponge
oil
circulati
on

- Start up for
LCO PA
- Start up for
LCO product
section

End

Middle section

HCO
secti
on

- Start up for HCO


section,
- Recover LP steam,
- Adjust BFO flow,
- Establish HCO
flushing

End

Restart
hot
circulati
on

Establish
the
condition
before
feed cut
in

Botto
m
secti
on
- Recover HP and
MP steam,
- Inject
phosphate
- Adjust BTM
Temp

End

2. Sequence startup
FG

CO
Incinera
tor

WHB

Line
up

SCR De
NOx

Scrubb
er

Economi
zer

Start
FDF

Fill BFW
line

Prepara
tion of
Ammoni
a and
SCR
system
Prepara
tion of
Flue gas
scrubbe
r

Ignite
CO
incinerat
or

This slide describe main steps of FG sequence


start-up. You can find more detail in arrow chart
(supplied by trainer hard copy)

Adjust
steam
generatio
n until
350 at
DeNOx

Adjust
steam
generatio
n
Increase
temperatur
e and
pressure,
connect to
HPS
header

Filling
Chemica
l until
BFW line

Fill up
HPBFW

Start
dispersi
on fan

Start
Ammon
ia
injectio
n

Measure
NOx at
SCR
outlet

Start
scrubb
er
purge

Check
022-A-404
water
after
catalyst
loading

Adjust
operatin
g
condition
of
Scrubber

Preparatio
n Clarifier
unit

Start
introduci
ng CO
gas (1st
regen)

Start
introduci
ng CO
gas (2nd
regen)

END

Start
soot
blower
for
WHB

Start
soot
blower of
Economi
zer and
SCR

END

END
Check
022-A404
water
after
feed
cut
in
Start
accepti
ng
scrubb
er
purge

Measure
Sox and
PM at
022-A404
outlet
Measure
COD at
022-A443
outlet

END

2. Sequence startup
GC

Line
up

WGC
sectio
n

Preparati
on for
start

PP

Line up
and dry

De C2

Dry of
Deethani
zer

De C3

Pressuri
zing by
N2

Fill BS

Pressuri
zing by
N2

Fill
gasolin
e

Pressuri
zing by
N2

Filling
gasoline
and
flushing

Fill up
the water
wash
column

Water
wash
section

Absor
ber,
De C4
Gasoli
ne
splitte
r
Merox

Amine

SWS

Water
wash
DMW
circulatio
n and

Start
WGC
Pressurizi
ng by
Vaporize
PP
Pressuriz
ing by
HPN

Fill amine
and
circulation,
heat up
Receive
sour
water

This slide describe main steps of GC sequence


start-up. You can find more detail in arrow chart
(supplied by trainer
hard copy)
Pressurize

Stop
WGC

Restart

Fill PP to
PP
splitter

Start 023K-301

Fill off
spec PP
and
circulatio
n
Stop
circulatio
n
Stop
gasoline
flushing
Fill
caustic
and add
MEROX
WS
Adjust
amine
concentrati
on

Stop
circulatio
n
Settling
drain
water

and
connect
absorber
SC

Start PP
circulatio
n

Restart
LPG
circulatio
n
Restart
circulatio
n and
heat up

Adjust
pressure
of 022-R102
Online
023-R301/302

Heating
up and
adjust
conditio
n
Heating
up
stripper

Settling
drain
water
Fill wash oil
and stop
caustic
circulation
Start water
circulation
023-V010/011

Online
025-R101
Start
circulatio
n 023-C006

Restart
circulatio
n and
heat up

Adjust
operatin
g
condition
of each
section

END

2.1. Sequence startup (R2R section)

Line check

- Check the aeration follow


list.

Reactor Effluent
Flue Gas

- Line up for Disengager


- Line up of Flue gas line
- Line up blower air to
disengage steam nozzle

Disengager/
Stripper

(Confirm all valve position


one by one by marked up
P&ID.

No2
Regenerator

MP Steam

Flue Gas

Riser

Back Flash Oil

- Use LPN about for purge


instruments and air to
purge R2Rsystem.)
New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

MAB start

Reactor Effluent

MF Column
Flue Gas

MP Steam

Disengager/
Stripper
No2
Regenerator
Flue Gas

Riser

Back Flush Oil

Preparation of starting Air


blower:
Purpose:
- Air from blower to steam
must be
in operation.
-rings
To start-up
of 022-K001(Main
Air Blower
) and
- Confirm flue
gas slide
2.Pressurizing
Start the air blower
R2R section.
valves, regenerated
We
have many
steps
have
to
slide
valve
and
-catalyst
Detailed
start-up
procedure
do,
more
detailmust
willslide
be
spent
catalyst
of
Air Blower
bestudied
invalve
inaccordance
specified procedure.
operating
inwith
manual
3.manufacturers
confirmation
instruction.
-Final
Confirm
that the
blind on
upstream flange of 88
valve is installed and so on

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Start up line

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

leak occur or repair if has


any leak.

Leak test
Reactor Effluent

1.MAB has to already run.

Flue Gas

2. The initial leak tests can


be performed using air or
nitrogen depending upon
local facilities
3. The unit is isolated
with blinds from other
section.

No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

New Cat.

Raw Oil Feed

Eq. Catalyst

No1
Regenerator

Additive

5.Pressure:100kpa during MTC Feed Recy


leak test.

New Catalyst

Back
Flush Oil

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

4. The leak test is


satisfactory when the
pressure decrease is
lower than 5 kPa/hour
over a period of 4
consecutive hours.

Disengager/
Stripper

Ignite APH

Reactor Effluent

Purpose:
Flue Gas

- To increase
temperature of
Regenerators.
Tips:

Disengager/
Stripper
2nd regen

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Air Brower

Confirm the
minimum
stopper of valve
setting at 17%

Catalyst
Hoppers

Eq. Catalyst

Fue
l

Fuel to
Pilot

Eq. Catalyst

Fuel
to
Main
burn
er

New Catalyst

Raw Oil Feed

Additive

1st regen

MTC Feed Recy

- Confirm that there are no


combustible
- Ignite mainmaterials
burner of
around
APH: APH
1.
Confirm
the sequence
Keep
Fuel pressure
FG
start
MAINup
BNR is at least 119.6
kPag
2.
Test of igniter
If main burner fails, close
sparking
the main valve at once.
3. Fill the fuel gas line.
Wait for one minute before
4.
pilot burner of
tryIgnite
to ignited
APH.
5. Keep in minimum fire
for 2 hours

Check the site


(after preheater
ignition)

Reactor Effluent
Flue Gas

Disengager/
Stripper
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

- Check that there is no


leak, no abnormal
smell and no abnormal
sound on the site.
- Even if there is little
things abnormality,
inform to SSV
immediately.
- Dont stop the leak
without informing to SSV.

R2R increase temp


340

- Warm up the regenerator


at a speed of 60 deg. C/h
to 340 degC.

Reactor Effluent

Adjust opening this


valve to increase
temperature
disengager

Flue Gas

48 line

- Adjust opening 022-HV0405 (48 line outlet) to


increase temperature 022R-102 (disengager/stripper).

Disengager/
Stripper
2

MP Steam

nd

Regen

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

1st Regen

Additive

MTC Feed Recy

- Hold one hour at 340


deg C
- Adjust
of
Checktemperature
the riser and
disengager
by Open RSCV
catalyst standpipes
are or
SSCV.
heating up evenly.
During
heat
upfor
carry
Check
R2R
anyout
open/close
slide valve
to
leaks. Especially
at the
confirm
work
flanges that
which
hadproperly
been
opened for R2R inspections.
All equipment, spring
hangers, expansion joints,
catalyst line and small
piping should free
movements, and without
contact with structure.
- Plug valve has to full
open

Check the site


(after disengager
temperature rising)

Reactor Effluent
Flue Gas

Disengager/
Stripper
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Adjust temperature
of disengager by
Open RSCV or SSCV.

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

- Check that there is no


leak, no abnormal
smell and no abnormal
sound on the site.
- Even if there is little
things abnormality,
inform to SSV
immediately.
- Dont stop the leak
without informing to SSV.

Regenerator temperature
rise until 650 and
disengager 510

Reactor Effluent

510

Flue Gas

48 line

Heating up
1st REGEN and 2nd REGEN
from 340 deg C to 650 deg C,

650

Disengager/
Stripper
2nd Regen

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Eq. Catalyst

Eq. Catalyst

New Catalyst

Raw Oil Feed

Additive

1st Regen

MTC Feed Recy

Disengager from 340 deg C


to 510
deg C 760 deg. C at
Do
not exceed

Adjust
opening
48 line outlet
air
heater
outlet.
valve and catalyst slide valve to
- Air heater outlet: maxi
increase
710
deg.temperature
C
(disengager/stripper).
- Regenerators: about
- Heating up rate is 100 deg
650 deg. C
C/hr.
- Disengager: maxi 565
- Hold at these temperature
deg. C
forat least 2hours
Check that all equipment free
movements and without
contact with structure
- Control pressure at 100 kPag.

Catalyst
Hoppers
T

Air Brower

Check the site(after


disengager & regenerator
temperature rising)

Reactor Effluent
Flue Gas

510

Disengager/
Stripper

Check the unit for any


leaks. Especially at the
flanges which had been
opened for unit inspections.

650
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

Check that all equipment,


spring hangers, expansion
joints, catalyst line and small
piping are watched closely for
free movements, not under
strain and without contact
with structure.

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

Establish the condition


of hopper before
catalyst loading

Reactor Effluent
Flue Gas

510

Disengager/
Stripper

- Pressurize SPENT
CATALYST HOPPER for
catalyst loading

650
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

Increase
pressure to 350
kpa

- Adjust the
Disengager/ stripper
pressure to limit the
gas and catalyst leak.
- Pressurize spent
catalyst hopper to
350kpa.
- Check level and
inventory of
hopper.

Establish the condition of


regenerator before catalyst loading
510
120Kpa(
g)

Reactor Effluent

1. Introduce the transfer


air to 8line(transfer
catalyst)

Flue Gas

2. Establish the condition


before catalyst loading

Decrease
pressure

Disengager/
Stripper

100Kpa(g)

Confirm the pressure and


temp of R2R

650

No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

110Kpa(g)
Eq. Catalyst

Eq. Catalyst

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

New Cat.

- Disengager:
120Kpa(g)/510 deg C
Purpose:
- 1st Regen:

-110Kpa(g)/650
Establish the condition
deg C
before
load the catalyst
- 2nd Regen:
to
the 1st and 2nd
Regen
100Kpa(g)/650
deg
C
Note1: different pressure
between 1st and 2nd is 10
kPa
Full close following valves.
- REGEN SLIDE Valve

Catalyst
Hoppers
T

Air Brower

- Spent SLIDE Valve


- PLUG Valve ( hot closed
position)

Start catalyst
loading

Reactor Effluent
Flue Gas

510

Disengager/
Stripper
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers

Air Brower

Catalyst is
loaded by
8 line

Eq. Catalyst

Eq. Catalyst

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

- Not to increase blower air


flow rate too fast in order to
avoid losing catalyst
- Keep spent catalyst hopper
through the cyclones
pressure is 300 kpag
dipleg.
- Catalyst
loading
target:
Confirm
the
catalyst
level
- Fill the regenerator with
and
40~50t/h
dense phase
catalyst quick seal cyclone
temperature
at 1st
- Torchoutlet.
oil injection
to 1st
dipleg
Regenerator
about
650
Deg
Regen when DENSE TEMP
- The air velocity in the
C
are more than 400 deg C
dense phase must be kept
and levelloading
of catalyst
moreto
Continue
catalyst
within the range of 0.3 to 0.4
the
than
maximum
touch oil 1st
nozzle
Regen
500mm
m/s during catalyst loading.
bed
level
60%
is reached
Confirm
that
022R104
- To avoid attrition at the air
LEVEL are at least 5%
ring nozzles outlet in any
above torch oil nozzles.
case, stay below 70% of
normal combustion air
flow rate.

Move catalyst to No2


regenerator

Reactor Effluent
Flue Gas

510

650
Disengager/
Stripper
1st Regen
Touch oil

MP Steam

Flue Gas

Riser

Back Flash Oil

2nd
Rege
n

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

Additive

MTC Feed Recy

New Cat.

- Increase different
pressure 1st and 2nd
Regen
10 kPa to 70
- Torch from
oil injection
-kPa.
Stop the catalyst
2nd Regen when DENSE
loading
TEMP
more
thanwill
400
Note1:are
2nd
PRESS
Fully
the Spent
deg
Cclosefrom
decrease
100kPa(g) to
Catalyst
hopper
bottom the
40kPa(g)
- Confirm that 2nd Regen
valve.
LEVEL
areflow
at least
- Confirm
rate 5%
of LIFT
Keep
the
regenerators
bed
above
torchVALVE
oil nozzles.
AIR TO PLUG
level and dense phase
- Continue
loading
catalyst
Slowly open
the650
Lift deg.
Air
temperature
near
and
transferring
TO PLUG
valve from
and 1st
C
nd
regen to 2the
regen
transfer
catalyst
from 1st Regen to 2nd
Regen

Introduce steam to
disengager.

Reactor Effluent

MF Column

1. Establish condition before


steam injection to
Disengager.

Flue Gas

200

Confirm to be fully closed


valves.

Disengager/
Stripper
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

- REGEN SLIDE Valve


Purpose:
- Spent SLIDE Valve
4.
Confirm flow
at the
drain
- Introduce
MPS
(Middle
- PLUG Valve %( hot
valves
pressure steam) to
closed position)
Disengager
blind
5.
Confirm thefor
Disengager
Open 4 inchesis
drain
valve,
temperature
removal.
stable
And close after confirm not
6.
Introduce
Confirm MPS
the oxygen
from the top
to be clogged up
content
to prevent the blow up of
2. Ensure dry supply of
drain
steam
3. All steam rings and
acceleration steam, feed,
MTC and back flush oil
injectors are switched
from air to steam.

Full close
14 line

Remove 88
blind
200
>5kpa
g

Reactor Effluent

- Confirm that Disengager


Effluent TO 022C201) is
Establish
Main
completely
closed.
-Fractionator
All steam line (MF):
are close

Flue Gas

48 line

R102
Disengager/
Stripper
RNo2
105
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

Eq. Catalyst

Raw Oil Feed

Eq. Catalyst

MPS TO RISER FEED A

New Catalyst

MTC Feed Recy

New Cat.

Additive

R104
No1
Regenerator

Stop
the
hotFEED
oil
except
MPS TO
RISER
circulation.
A
is in operation to control
022-R-102
pressure
Reduce
theabout
main
5kpag
fractionator bottom level to
-minimum
Reduce the steam flow to R102
to a minimum
Reduce
the
-temperature
to about by
120
Adjust R2R pressure
deg C. from
The 48
aim (Flue
is to Gas
avoid
change
hydrocarbon
backflow
Treatment
Line)gas
to 14
vent
through
thecontrol.
opened flange
line
to easy
the blind.
-ofDepressurize
MF
88
blind
removal
completely
to
flare pressure.
the high risk
-procedure
Decreasehas
R-102
of the air into
the system.
pressure
to atmospheric
pressure

Catalyst
Hoppers
T

Air Brower

- Remove 88 blind
- Change from 14 vent to
48 to increasing pressure

Reintroduce steam to
disengager.

Reactor Effluent
Flue Gas

200
R102
Disengager/
Stripper

Purpose:
R105
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

R104

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

To introduce MPS for


preparation catalyst
1. Reintroduce the MPS to
circulation
-Degengager:
Exhaust drain of each steam
Confirm flow at drain valves.
line.
Increase
022-C-201
-2.All
steam lines
to the process
(MAIN FRACTIONATOR)
should
be hot and free of
pressure to 110
(g)
condensate
by a kPa
sufficient
warm
3. Hot up.
Bolting
- Keep R-102 pressure
higher than 1ST REGEN and
2ND REGEN

Adjust operating condition before


catalyst circulation & start drain out &
adjust R2R aeration flow

Reactor Effluent
Flue Gas

200

Disengager/stripper
Disengager/
Stripper

650
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

- Temp : Around 180 deg C to


Slowly
Adjusting
300
deg
C, under the
steam,
(Disengager)
-pressure
Pressure :R-102
120kPa
and R-104 (No.1 REG) and RAdjust
R2RREG)
aeration
air flow
First
regenerator
105
(No.2
in same
-timing
Set
up: the
operation
condition
Temp
Around
650
C with
by little
and deg
little.
for R2R
Purpose:
torch
oil the
in operation,
Monitor
each slide valve
-differential
Set
to
avoid
(stripping
catalyst
steam
loss
flow
during
rates)
pressure:
at
110
kPag
pressure
above
10
50% of regenerator
normal
operating flow
catalyst
circulation.
kPa.
Second
rate ,
-Temp : Around 650 deg C
Check
the oil
drain
with
torch
in operation,
- pressure at 40 kPag
Riser-Stripper
-Drain water completely

Catalyst
Hoppers
T

Air Brower

Start circulation

Reactor Effluent
Flue Gas

520
80 kPa (g)
Disengager/
Stripper

50 kPa (g)

650

No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

140 kPa(g)

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

022-Y-105: SPENT CATALYST


SLIDE VALVE),

New Catalyst

Raw Oil Feed

Additive

No1
Regenerator

MTC Feed Recy

022-Y-107 (REGENERATED
CATALYST SLIDE VALVE)

New Cat.

- Always keep R-102


pressure higher the
regenerators pressure
1. Stop
MPS
when
R-102
is drain
not filled
exhaust
with catalyst to avoid air
2. Start
entry
intocatalyst
the disengager.
- Adjust R-102 bottom
-circulation
The durationbatch-wise
of 480
the deg C
temperature
to
until
Stripper
temperature
catalyst
circulation
and
then
520
degwithout
C
is
370
deg
C
feed is limited to 2 days
the RS2
separator
3.Keep
Increase
Stripper
because
the start
up
unsealed
level until
catalyst
will35%
lose its
Switch
022-Y-105
, 022-Yactivity.
4.
Adjust
R2R pressure
107 operating mode to
-Note1:
Exposure to steam of Rmanual.Each pressure
102
refractory
is limited to
target
is following.
a maximum of about 12
- 022-R-102 : 80 kPa (g)
hours in order to avoid
- 022-R-104
: 140 kPa
damage
of refractory
022-R-105
: 50
kPa
- - Adjust
the unit
inventory
by Catalyst addition or
withdrawal.

14 line

Open MF inlet 88
valve

Reactor Effluent

520

Flue Gas

48 line

80 kPa (g)
Disengager/
Stripper

650
50 kPa(g)
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

140 kPa (g)

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

-Open MF inlet 88 valve to


prepare feed cut in.
- Keep R2R pressure stable.
- Switch MPS route of
-Confirm and adjust
022-R-102
from 48 FLUE
pressure:
GAS
line to MAIN
-- 022-R-102 is88
80 kPa
FRACTIONATOR
line
-(g)
Isolate PSV of vapor line
022-R-104
is 140
-- Isolate
48 vent
line kPa
(g)
- Isolate the Disengager
- 022-R-105
is 50 kPa(g)
vapor
vent line
- 022-C-201 (MAIN
FRACTIONATOR)
bottom:70 kPa (g)

Confirm operation condition


before cut in

Reactor Effluent
Flue Gas

520

Confirm 022-R-104
(First Regenerator)
Confirm
022-R-102
condition:
(Disengager) condition:

80kPa(g)

Disengager/
Stripper

50 kPa(g)

650

No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

140kPa(g)
Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

: 140kPa(g)
-- Pressure
Pressure
: 80kPa(g)
average
-- Temperature
Level of 022-R-102
is at
dense phase: >650 degC
35%
Confirm
022-R-105
- Temperature
at dense
(Second
Regenerator)
phase 520 degC
condition:
- Confirm the steam flow
- Pressure
50 kPa(g)
rate
of all :injection
points
- Levelto: >35%
(refer
procedure R2RSU-019)
- Temperature average at
dense phase: > 650 degC

35.576 kNMm3/h
Catalyst
Hoppers

Air Brower

108.64 kNMm3/h
33.926 kMm3/h

Fill the feed nozzles


with oil & Check site &
SEQ switch online

Reactor Effluent
Flue Gas

520

Disengager/
Stripper

650
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers

Flushing Oil
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

- Fill the feed injector


lines.
- The steam trace around
the lines should be in
service.
- Drain out the water
sufficiently from feed
injector line .
- Fill up the feed injectors
lines

Feed Cut in

Reactor Effluent
Flue Gas

50

Disengager/
Stripper

650
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

- Increase Feed rate from


50% to 70% as rapidly as
possible
-Introduce DSAR to the
0-25% not drop
-riser
The from
ROT should
below
480
deg COIL to keep
- Adjust
TORCH
temperature.
-target
Increase
R2R
REGENERATOR
air flow
-Increase feed flow
from
tothat
50%022-R-105
.
-25%
Keep
(SECOND
REGENERATOR)
- Keep ROT
Purpose:
around 520 deg
outlet
oxygen
and
> 480 deg
-CTo
introduce
the C.
Feed into
concentration is more than
Reactor
Tips:
and adjust
2%.
operating
- Increase condition.
the flow rate less
- Adjust TORCH OIL flow
than 30 min.(0->50%)
rate to adjust regenerator
-If ROTphase
less than
480 deg
dense
temperature
C, must do charge down or
- Increase ROT (022-TIC
oil cut.
-0113) from 520 to 530 deg
-Ifand
ROT
more
540 deg
C
set
Autothan
mode
C, must do charge up.

Inject the Mixed


Temperature Control

Reactor Effluent
Flue Gas

520

Start the MTC system


Disengager/
Stripper

- Drain water of MTC line

650

- Confirm MPS to 4 injectors


RISER MTC

No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

- Switch TIC-0106A (ROT)


operating mode from auto
to manual
- Slowly introduce MTC to
RISER one by one nozzle
- Set the control mode of
MTC.
- Switch the ROT (022-TIC0106A ) operating mode
from manual to automatic
control at 520 degC

Inject the back flush oil

Reactor Effluent
Flue Gas

520

Disengager/
Stripper

650

Introduce back flush oil

No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

- Confirm dispersion
steam flow rate is at the
normal operating value
- Confirm ROT in auto at
520degC
- Increase BACKFLUSH OIL
to RISER by steps of about
5%.

RS2 separator dip leg sealing

Reactor Effluent
Flue Gas

510

Seal RS2 separator dip


leg by catalyst
R-102
Disengager/
Stripper

- Confirm feed rate is more


than 50% of capacity.

R-105
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

R-104

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

- Adjust the level 022-R102 from 35% to 48% in


auto control.
- Confirm following
operating conditions:
Level, Temp, Pressure.
- Adjust stripping steam
flow rate
- Ensure that RS2 separator
sealing is satisfactory by
check temp and different
pressure is reached target.

Adjust after feed flow rate


increase

Reactor Effluent
Flue Gas

510

Disengager/
Stripper
No2
Regenerator

MP Steam

Touch oil

Flue Gas

Riser

Back Flash Oil

New Cat.

Catalyst
Hoppers
T

Air Brower

Eq. Catalyst

Eq. Catalyst

Raw Oil Feed

New Catalyst

MTC Feed Recy

Additive

No1
Regenerator

- Set the max stopper of


REGENERATED CATALYST
SLIDE VALVE and SPENT
CATALYST SLIDE VALVE at
plus 10% than the current
opening
- Set DCS alarm of max
stopper and minimum
stopper.
- Adjust Variable orifice
opening

2.2 Sequence startup (MF section)

COLD CIRCULATION:
The cold circulation is used to remove foreign materials
and water, checking of instrumentation devices, Safety
Interlocks and equipments performances.
Use Flushing Oil (FLO) for initial flush since it does not
form an emulsion as stable as the one of heavier oils. When
FLO is introduced after steam-out, water will be accumulated
at low points so need to check low points and drain water.

Line Checking, Inerting and Pressurizing of Feed


and MF Sections:

FLG
N2

To check, prepare and


pressurize Feed and Main
Fractionation Sections prior to
start up
-

Pressurize feed section up


to 200 kPa (g) with
nitrogen.

Confirm %O2 < 0.5%

Flushing

Fill Boot and establish


Circulation MF OVHD

N2

DM
W
022-FV-210

- To prevent oil entrainment to downstream of boot.


1. Fill water to 022-V-201 (Main Fractionator Overhead Receiver) boot .
2. Start the circulation
022-V-201 (Main Fractionator Overhead Receiver) 022-P-203A/B (Overhead Sour Water Pump)
022-FV-0210 (WASH WTR TO 022E201) 022-E-201A to H (Main Fractionator Overhead Condenser)
022-V-201

Filling up the Feed Preheat Section and establish


circulation
FLG
N2

V-001

AGO
Flushing

022-P-001

022-P-002

- Pressurize 022-V-001 with


nitrogen at 200kPa(g)
- Introduce AGO to 022-V001
AGO flushing header 022V-001
AGO flushing header
022-E-001A/B 022-E-002
022-TV-005AA 022-E003 022-E-004 022FVZ-0007 022-V-001
- Start the circulation Feed
Preheat section.
022-V-001 022-P-001
022-E-002 022-E-003
022-E-004 022-V-001

Cold circulation - Online flushing


oil section
Cor.inh.
022-A-201

- Fill 022-C-203 (HCO


STRIPPER) with AGO.

Flushing
oil will
bewe
usemust
to operate
Do you know
why
online
pump
(P-215/
flushing
oil? P-216) and Flushing
Instruments in the Bottom section

AGO

Chem
inj.
022-E205

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

- Start the pump and


circulation
022-C-203 (HCO
Stripper) 022-FV-0120
022-C-203 (HCO
Purpose:
Stripper)
Fill
theFlushing
AGO flushing
oil
-- Fill
the
Oil HP
header
and HCO
and
LP header
with
flushing oil line.
AGO.
- 022-P211B -> 022-PV0260 -> Flushing Oil HP
Header
- 022-P211B -> 022-PV0264 -> Flushing Oil LP
Header

Chem
inj.
022-E209

Cold BTM
circulation
Cor.inh.
022-A-201

- Start
Introduce
AGO
the
pump 022-P-215
discharge
sending
to to
SRdischarge
Slop tank line
fromat
022P-216A/B
(Slurry Product
Pump). and filling
Purpose
:
To
remove
water
and
the
scale
Stop
filling
AGO route:
as the
following
Start
circulation
of 022-C-201
(Main
bottom route.
022-P-216A/B
022-E-209
022-FV-0237
022-E-210A/B/C/D
022-FV-0258
- Establish bottom
Hot Bypass
routeFractionator)
and Slurry
Pumparound
route
condition
section:
Establish
circulation
Slurry
Introduce
FLO
to
022-C-201
(Main
Fractionator)
from
Feed
Preheat
Section

022-P-215A
discharge
022-E207A
to D

022-E-208Ato022-C-201
D 022-FV-0251A
SR
Slop tank.
Bypass
Circulation
Hot
route:
022-P-215B

022-FV-0202
including
Flow
rate control
and
pressure
controller
start-up
line
8:
- through
Connect
the Drum
022-V-206
(SlurryDraw-Off
Drum) to flare and nitrogen
to D 022-FV-201
and
022-PV-203
022-C-201
Establish
circulation
route
from 022-FV-0289
(CLO TO
022V001)
to 022-V-001
(Feed

- Start
Circulation
Pumparound
route: 022-P-215B
022-E-207
022-E-208
pumpSlurry
P-215C.

system
and
commission
instrumentation
at
operating
pressure
to
100kPa
(g)
022-E004
discharge
022-FV-0003
022-C-201

022-P-215A
022-FV-202
022-C-201
Surge
Drum)
022-FV-0251
022-PV-0203

022-C-201
- Establish bottom condition 022-C-201 (Main Fractionator) bottom Quench route
- Remove
Flush Slurry
Pumparound
Pumpsline
022-P-215A/B/C
(Main (Main
Fractionator
Bottom
water
from thesuction
of
Fractionator
022-P-215A
discharge
022-E207A
to 022-P-215A/B/C
D

022-E-208A
to D
022-FV-0289
022-FV-0251A
022-P-216A/B

022-E-209

022-FV-0237

022-E-210A/B/C/D

Circulation
Quench
route:
P-215B

022-E-207
022-E-208
022-FV-0251
- Switch
pump
P-215B

P-215A
pump),
022-P-216A/B
(Slurry
Product
pump)
and
all
instruments
where
Bottom
pump)
to
D 022-FV-0241
022-V-206
022-V-001
022-FV-201A
022-C-201
flushing
is required.
-- Start
sending
:022-P-216A/B
LCO
pumparound
return (Slurry Product Pump).
Remove
water
from
the suction
line
of the
022-P-216A/B
Note:
Introduce
AGO
to
discharge
line
at
pump
022-P-216 (Slurry Product
Automatic Strainer F-205 is online
pump).
022-P-216 discharge 022-E209 022-F-204 022-FV-0237 022-E-210
022-FV-0255 022-C-201

Chem
inj.
022-E205

AGO

AG
O
AG
O

PP215C/A
215B

Chem
inj.
022-E207A~D
208A~D

V-206

AG
O

Chem
inj.
022-E206

P216
LCO PA
return

Cold TPA
circulation

(discharge line of P204) until MF TPA #4


TRAY ) is 69%.
- Introduce AGO to suction line of 022P-204

Cor.inh.
022-A-201

- Start circulation
022-C-201 022-P-204A/B 022-TV-

AG
O

0003AB 023-PDV-0407 022PDV-0221 022-FV-0217 022-C201


- Change the circulation route
022-C-201 022-P-204A/B 022-EAGO

Chem
inj.
022-E205

001A/B 022-TV-0003AA 023-E308 023-FV-0311 022-E-202A/B


022-TV-0233A 022-FV-0217
022-C-201

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

- Replace the circulation route


Chem
inj.
022-E209

022-C-201 022-P-204A/B 022TV-0003AB 023-PDV-0407 022PDV-0221 022-FV-0217 022-C-

Cold Sponge oil & MTC


circulation
Cor.inh.
022-A-201

Fill oil to MTC, sponge oil


circulation line (discharge line of
pump P- 206).
Sponge oil:
Start circulation: 022-C-201

AG
O

022-P-206A/B 023-E-011 023E-003 023-E-010 022-FV0018 by-pass of 023-V-006


023-C-003 023-FV-0017 023Chem
inj.
022-E205

AG
O

E-011 022-C-201.
MTC circulation:
022-C- 201 -> 022-P-205A/B ->
022-C-201 (by connect with LCO

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

PA line)
Chem
inj.
022-E209

Cold LCO
circulation
Introduce AGO to discharge line
of the pump of 022-P-207 LCO
Pumparound .
Fill oil
to LCO product
line
Start
circulation:
022-P-207

Cor.inh.
022-A-201

*4

023-PDV-0063
022-PDV022-E-002 (LCOProduct
/
0222
022-E-203
022-E022-FVFeed Exchangers)
0219
022-C-201.
204 (LCO
product cooler)
022-FV-0221
(LCO product
Change
the circulation
route of
flow)
SLOP
LCO
pumparound.

022-E203

AGO
Chem
inj.
022-E205

AGO

Remove any foreign


material
022-P-207
023-E-007
of
LCO product line.
023-FV-0022
023-E-304
023-FV-0302 022-E-203
022-FV-0219 022-C-201.
Change the circulation route of
LCO pumparound.

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

Chem
inj.
022-E209

022-P-207 023-E-007
023-FV-0022 022-E-003
022-TV-244A 022-E-203
022-FV-0219 022-C-201.

pumparound.

Cold HCO
circulation

022-P-210A/B 022-E-

Cor.inh.
022-A-201

*4

To 022V001

P210

C203

V204

Chem
inj.
022-E205

AGO
V205

E206

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

Fill the
oil to HCO 023004
-> 022-FV-0005
Pumparound:
E-013 023-FV-0049 ->
- Introduce AGO to the
022-E-005
022-TV-0257A
discharge
of the pump
- Start theline
circulation
around
022-P-210A

022-FV-0225 Flush
022-C022-V-204
- Start the (Back
circulation Oil
Drum).
Pressurize
022-V-205
(Back
-Draw-off
Transfer
the
AGO to
C-203
201
Exchanger
bypass
side
HCO
Flush
oil Receiver) about 100
Stripper):
Pumparound.
-(HCO
Transfer
the AGO
to LCO
022-V204
022-P-213
kPa (g) with
LPN.
and
TOP pumparound
for
022-C-201

022-LV-0227
022-P-210A/B

022-PDV022-FV-0293
022-UV-0230
- Introduce
AGO to
022-V-205
start-up
heating
line.

022-C-203
(Back
Flush
oil Receiver).
0012
023-PDV-0094

022-V-204
022-E-205

6 start-up
--022-PDV-0223
Pressurize
022-V-204
(Back
Start
the
circulation
around
022-FV-225
022-V203 022-P-211

Flush
oil
Draw-off
Drum)
line

LCO
pumparound
022-V205 (Back Flush Oil
022-C-201
022-E-206
022-FV-235

about
100 kPa
(g) with LPN
Receiver).
022-C-201
Adjust
the AGO
flow to
rate
022-FIC-022-V-205
Introduce
022-V-204
022-V-205

022-P-214

0225 Flush
about
762
Sm3/h
022-E-205
6
start-up
(Back
oil
Draw-off
022-FV-0236
022-V-205
Drum).
line
TOP pumparound

022-C-201
022-C-203
022-P-211A

Chem
inj.
022-E209

022-E206
022-FVTransfer
the
AGO
to HCO
0234 line.
022-V-204
recycle

Cold HCO
circulation
Cor.inh.
022-A-201

- Transfer the AGO to 022-C-201


(Main Fractionator) from 3 Back
Flush Oil return line for start-up.
022-P-213 022-FV-0293
3 Back Flush Oil return line
for start-up 022-C-201
- Transfer the AGO to 022-C-201
(Main Fractionator) from 3
Flushing Oil return line for startup.

*4

Chem
inj.
022-E205

C-203
E-206
P-211

Chem
inj.
022-E207A~D
208A~D

022-P-211P-211 022-E-206
3 Flushing Oil return line
for start-up 022-C-201 (by
connect with HCO PA)
C-201

P-213

Chem
inj.
022-E206

Chem
inj.
022-E209

- Establish the circulation Back


Flush Oil route.
022-V-204 022-P213A 022FV-0293 022-UV-0230 022F-201 bypass 022-V-205
2 Back Flush Oil Recycle for
start-up line 022-C-201

STOP Cold
circulation
Cor.inh.
022-A-201

- Stop filling AGO and circulation


of TPA section.
- Stop the circulation of MTC
section.

Do you know why we must Establish


First We
andmust
Stopmaintain
Last BTMthe
section
BTM
compared
with
other sections (TPA,
level of
C-201
LCO, HCO)?
Chem
inj.
022-E205

- Stop filling AGO and circulation


of LCO section
- Stop the circulation of HCO
section.
- Stop filling the AGO to Feed
Preheat section and decrease
the level 022-LIC-0001
(022V001 FEED SURGE DRUM)
from 50 to 45%.
- Stop the circulation of Feed
sections.
- Stop filling AGO and circulation
of SLO, CLO sections.

Chem
inj.
022-E206

- Stop the filling flushing oil.


Chem
inj.
022-E207A~D
208A~D

Chem
inj.
022-E209

- Drain off water at low points.


- Drain the oil at start up line.

HOT CIRCULATION:
The purpose of the hot circulation is to remove
traces of water, to check instrumentation,
pumps, and draw-off trays in hot conditions. It is
used also to proceed to hot bolting and to seal
leaks appearing during unit heat-up.

- Restart the circulation and introduce DSAR to charge section:


DSAR Tank 022-P-031A/B 022-FV-0001 022-V-001. And fill up to 60% of the normal
level.
- Transfer the oily water to FCC Heavy Slop Tank
- Start the recirculation of the Feed section.
022-V-001 022-P-001A/B 022-E-001A/B 022-E-002 022-TV-0005AB 022-E-004
022-FVZ-0007 022-V-001

DSA
R

022-P-

Restart flushing oil


section

- Reestablish the circulation


022-P-211 (Back Flush Oil
Pump) minimum flow rate.
022-C-203 022-P-211
022-FV-0120 022-C203
- Send FLO to RFCC Internal
Flushing Oil Header HP and
LP
AGO

AGO header 022-FV0291 022-C-203 022P-211 022-E-206 022-

Chem
inj.
022-E206

HV-0231 022-F-202
022-PV-0260 and 022-PV0264

Chem
inj.
022-E207A~D
208A~D

Reestablish BTM
circulation

- Re-establish circulation slurry


section:
022-C201 022-P-215A
-022-FV-0202
Re-establish the
circulation.
022-C-201
022-FV-0251A/B/C/D
- Reestablish the circulation
022of
022-PV-0203
route.
FV-241
022-V-206
022-P022-P-215A/B
022-E216A
022-E-209
022-FV207A/B/C/D
022-E- 022-FV237
022-E-210A/B
208A/B/C/D
022-FV0255
022-C-201
-0251A/B/C/D
Reestablish the
draw
022-PV-0203
off route.

Chem
inj.
022-E205

AGO

Chem
inj.
022-E206

022-C-201
022-FV-0251A/B/C/D
022- Reestablish
the circulation
of FVFV-241
022-V-206
022-P0201 route.
216A 022-E-209 022-FV022-P-215A/B 022-E237 022-E-210A/B 022207A/B/C/D 022-EFV-0258 DSAR TANK
208A/B/C/D 022-FV0251A/B/C/D 022-FV-0201
022-C-201

Restart HCO
circulation

Reestablish circulation around


HCO PA section.
Bypass Heat Exchanger:
022-C-201 022-P-210A/B
022-PDV-0012 023-PDV-

To 022V01

022-E205

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

Chem
inj.
022-E209

0094 022-PDV-0223
Chem
inj.
022-E205

022-FV-0225 022-C-201.
Introduce oil pass through E004, E-205 and 023-E-013 By
open FV-005 & TV-257 & 023FV-049

Restart HCO
circulation
Cor.inh.
022-A-201

- Transfer the oil to 022-C-201


(Main Fractionator) from 3 HCO
Flushing Oil return line for startup.
Heating up the 022-E-205:
Reestablish the circulation Back
022-C-201022-LV-0227

Introduce
MPS
to
022-E-205
Flush Oil route.
022-C-203 022-P-211
Adjust HCO PA TO 022C201
022-V-204 022-P213A
022-E-206
220deg
3 HCOC Flushing
Return about
with
022-FV-0293

022-UV-0230
rises
less than
60deg
C/hr
Oil
return
line for
start-up

*4

MPS

022-E205

MPS

Chem
inj.
022-E205

C-201

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

Heating
022-F-201
up the
bypass
022-E-206:
022022-C-201.
Introduce
MPS
the
2
Back
Flush Oil
--V-205
Transfer
oil to
to 022-E-206
022-C-201
Adjust
HCO
OUTLET
(Main
Fractionator)
from
3 Back
Recycle
for022E206
start-up
line

aboutOil
180
deg C
with
less
Flush
return
line
forrises
start-up.
022-C-201
than 60deg C/hr
022-P-213 022-FV-0293
3 Back Flush Oil return line
for start-up 022-C-201

Chem
inj.
022-E209

HOT LCO
circulation

- Re-establish circulation around


LCO section.
- Bypass route:
022-C-201 022-P-207A/B
023-PDV-0063 022-PDV0222 022-E-203A/B 022FV-0219 022-C-201.

*4

- Exchanger route (including


bypass route) to prevent
accumulating water at the line.

022-E203

MS

*5

022-E205

*6

- Heat up LCO Pumparound


section from start-up 6 line
between 022-E-205 outlet and
LCO Pumparound return.

MS

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

Chem
inj.
022-E205

022-C-201 022-P-207A/B
023-E-007 022-PDV-0222
(023-E304) 022-E-203A/B
022-FV-0219 022-C-201.

Chem
inj.
022-E209

- Do at the same time as TPA hot


circulation
- Adjust OVHD VAP 022C201
OUTLET about 110 deg C

HOT MTC circulation

Reestablish circulation around


MTC section.
*4

022-C201 -> 022-P-205A/B


-> 022-C-201

022-E203

Confirm the level of MF LCO


#6 TRAY is more than 50%.

MS

*5

022-E205

*6

MS

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

Chem
inj.
022-E209

Chem
inj.
022-E205

To heat up MTC section up to


140degC by using start-up 6
line from 022-E-205 (HCO
pumparound / LP steam
generator) outlet

Heating up Top Pumparound (TPA)


Section
Filling FLO:
-Reestablish circulation around TPA
section.
-Bypass route:
FL
O

022-C-201 022-P-204A/B
*4

022-TV-0003AB 023-PDV-0407
022-E203

022-PDV-0221 022-FV-0217
022-C-201
MS

*5

022-E205

*6

Heat up TPA section up to 110


Deg C by start-up 6 line between
022-E-205 (HCO Pumparound LP
Steam Generator) outlet and the Top
Pumparound return

MS

Chem
inj.
022-E206

Chem
inj.
022-E207A~D
208A~D

Chem
inj.
022-E205

- Introduce oil pass through heat


exchanger route (KEEP bypass route)
to prevent accumulating water at
the line

Chem
inj.
022-E209

Do at the same time as LCO hot


circulation.

1. Change the flushing oil route from AGO to DSAR for preventing water entrainment into the
flushing oil section.
2. Main fractionator bottom section replace the DSAR for prepare the RFCC cut in.
Confirm the temperature FEED SURGE DRUM more than 50 deg C before changing the flushing oil
to DSAR from AGO.
Change the route from AGO to DSAR.

022-FV003

022-FV001

DSAR Tank 022-FV-0001 022-V-001 022-P-001 022-UV-0232 022-F-202


022-PV-0260 and 022-PV-0264

Joint
bottom
quench line

Change flushing From AGO


to DSAR

Change flushing From AGO to


DSAR

Replacing AGO by DSAR of


the main fractionator bottom
section.
DSAR Tank 022-FV-0001
022-V-001 022-P-001
022-E-001 022-E-002
022-TV-0005 022-E004 022-FV-0003
022-C-201.
LEVEL of MF BTM at 50%.
LEVEL of 022V206 SLO DRUM
at 50%.
Keep FEED SURGE DRUM at
60%.
Keep flow rate DSAR To 022C-201 BTM at 317.6 Sm3/h.

STOP HOT circulation

Chem
inj.
022-E205

Chem
inj.
022-E206

Stripper
022-C-203 022-P-211A
022-FV-0120 022-C-203
022-P-211
022-E-206
3
-Stop
the circulation
022-V-204
HCO Flushing
Oil return
line for
(Back
Flush Oil Draw-Off
Drum).
start-up 022-C-201.
022-V-204 022-P213A
Stop theBottom
circulation
around
--Decrease
MF Temperature
022-FV-0293
022-UV-0230
LCO 200-220
section.
from
deg C to about 120
deg
C introducing
-022-V-204
Stop
DSAR to Main
022-C-201
022-P-207A/B

Stop
the
circulation
around
HCO
from Feed
Preheat
-Fractionator
Stop
hot circulation
of Back
main

022-FV-0293

3
Flush
023-PDV-0063

022-PDV-0222
pumparound
section.
Section
through
start-up
8 Line.
fractionation
section
for removing
Oil
return
line022-P-210A/B
forstart-up

022-E-203A/B
022-FV-0219
022-C-201
the
88
blind.
022-E004
022-FV-0003

022022-PDV-0012
023-PDV-0094
022-C-201

022-C-201.
-C-201
Keep
the cooling rate of 022-C-201
022-PDV--0223 022-FV-0225
(Main
Fractionator)
at 60around
deg C/h.SLO
-- Stop
the
022-V-205
the circulation
circulation
around
Stop
022-C-201
(Backflush
Oil Receiver).
&
MTC
CLO
section.
sections.
After
decrease
temp of bottom MF to
120
Deg carry
out stop hot ->022022-C201
->
022-P-205A/B
022-E-206
022-FV-0235
circulation
022-C-201at the following step:
V-205 2 Back Flush Oil
- Stop filling AGO and
Recycle
for around
start-upTPA
linesection.
022circulation
C-201
022-C-201 022-P-204A/B
022-TV-0003AB 023-PDV-0407
022-PDV-0221 022-FV-0217

- Stop the filling Flushing oil.


DSAR Tank 022-FV-0001 022-V-001 022-P-001 022-UV-0232 022-F-202
022-PV-0260 and 022-PV-0264
- Stop heating up by 022-E-206 (HCO / LP Steam Generator).

022-FV003

022-FV001

- Stop the recover LP steam from 022-E-209 (Slurry / LP Steam Generator).

Joint bottom
quench line

Stop Flushing Oil, heating


up and Recovery steam

- Reestablish hot circulation after removing 80 blind


- Reestablish the Flushing oil route from DSAR.
DSAR Tank 022-FV-0001 022-V-001 022-P-001 022-UV-0232 022-F-202
022-PV-0260 and 022-PV-0264

022-FV003

022-FV001

- Set LP FLOH at 1550 kPa (g) and then HP FLOH at 2100 kPa (g) at Auto mode (next slide)

Joint
bottom
quench line

Restart hot
circulation

Restart hot
circulation
Cor.inh.
022-A-201

*4

MS

*6

Chem
inj.
022-E205

022-FV0120

*5

2100
kPa

BFW
Chem
inj.
022-E206

MS

MS

BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D

BFW

1550
kPa

Chem inj.
022-E-209

- Re-establish the circulation


- Re-establish
Re-establish
the
circulation
of
-around
the
circulation
022HCO
pumparound
-Slurry
Heating
up 022-F-201
thetransfer
Top
P-213
section.
MinOil
Flowto
route
and
Heating
up the SLO & from
CLO
route.
Pumparound
oil
to 022-C-201 section
from 3 Back
section: 6
022-C-201
022-P-210A/B

start-up
lineline.
between 022-EFlush
Oil
return
022-FV-0251A/Bthe
022-FV-241
-205
circulation
- Re-establish
Adjust
outlet
Bottom
and
MF
the
Column
Top
022-PDV-0012

023-PDV
022-V-204

022-P213A

around
MTCreturn
section.
022-V-206
022-P-216A

Pumparound
about
200-220deg
C with rate
022-FV-0293

022-UV-0230
0094

022-PDV--0223

022- Introduce
DSAR to Main
60
Deg
C/h->
022-C201
Reestablish
the
022-P-205A/B
circulation
around
->
Heating
up
the Preheat
LCO
022-E-209

022-FV-237

022-V-204 from
Fractionator
Feed
FV-0225

022-C-201
Top Pumparound
section.
Pumparound
Heating
up022-C-201
thestart-up
section
HCO
section
from
by
Section
through
8
Line.
022-E-210A/B/C/D
022-FV 022-FV-0293 3
Back
--start-up
Re-establish
circulation
6 linethe
between
022-E022-E-205:
Re-establish
the
circulation
022-C-201

022-P-204A/B

Flush
Oil
return
line
for
start022-E004

022-FV-0003

0255outlet
LCO
022-C-201
022-P-211
minimum
flow
route,
205
and
LCO
Pumparound
around
section.
Adjust
HCO
PA
return
to
MF
up
022-C-201 023-PDV022-C-201
022-TV-0003AB
and
transfer
to rate
022-C-201
return.
-about
Re-establish
the
Slurry
oil
220degoil
with
60deg
022-C-201
022-P-207A/B

-from
Re-establish
the
circulation
-Adjust
022
C-201
3MF
HCO
Flushing
Oil
draw
route.
0407

022-PDV-0221
MAIN
022-C
Adjust
OVHD
Column
:
/ h. off
Back
Flush
Oil
route.
FRACTIONATOR
BOTTOM
about
return
line.
023-PDV-0063
022-PDV110deg
C
FV-0217
022-C-201:
Heating
up
the
section
022-FV-0251A/B
HCO
022-FV-241
80%

022-V-205

022-P214A

0222
022-E-203A/B

022-byConfirm
the specific
gravity
022-E-206:

022-C-203
022-P-211A

022-V-206
022-V-205
022-P-216A
022-FV-0236
more
than
0.89 to
at the
sample
FV-0219
HCO
022-C-201
- Adjust
022-E-206
022-FV-0120
022-C-203

022-E-206
022-FV-0235

022-E-209
022-FV-237(AR

connection
022-SC-0001
OUTLET about
180 deg with
022-V-205
2
Back FlushFeed
Oil
Feed
from
P-001A/B

022-P-211

022-E-210A/B/C/D
022-FVrate
60deg
C /
h. 022-E-206
Recycle
Pumps). for start-up line
3
HCO
Flushing
0258
DSAR
TANK Oil return
022-C-201
line for start-up 022-C-201

Adjust the temperature of draw off at TOP REF,


TPA, LPA, HCO
Cor.inh.
022-A-201

*4

MS

*5

*6

Chem
inj.
022-E205

BFW
Chem
inj.
022-E206

MS

MS

BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D

BFW

Chem
inj.
022-E209

1. MF
OVHD
vapor
temperature:
115oC, pressure :
45kpa(g)
6. HCO
Flushing:
2. TPA:
82oC,
Introduce MPS to
648Sm3/HR
HCO stripper, BTM
3. temp
LPA: 190oC
142oC, 1270
Sm3/hr
7. Change FLO from
4. DSAR
LCO to HCOproduct:
Introduce steam to
8. Do adjustment for
Stripper, Line up to
HCO BFO back to MF
DSAR
5. HPA:
return
set
point
210oC,
recover steam E-205

Adjust the temperature of draw off at BTM section 022-E207,208 A/B


Cor.inh.
022-A-201

BTM MF :
*4

+
Target
temperature : 320oC
+ Turn on SLO to
022-E-207,208
A/B
and recover steam

MS

*5

*6

Chem
inj.
022-E205

BFW
Chem
inj.
022-E206

MS

MS

BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D

BFW

Chem
inj.
022-E209

+ E-209 is also lined


up for additionally
cooling

Adjust the temperature of draw off at BTM section 022E-207,208 C/D


Cor.inh.
022-A-201

BTM MF :

*4

+
Target
temperature : 320oC
MS

*5

*6

Chem
inj.
022-E205

BFW
Chem
inj.
022-E206

MS

MS

BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D

BFW

Chem
inj.
022-E209

+ Fill BFW to C/D,


turn on SLO to C/D
and recover steam

Start circulation of MTC,


Sponge oil
Cor.inh.
022-A-201

Re-establish
the
circulation
around Lean sponge Oil
*4

022-C-201 022-P-206B

MS

022-E-011

023-E-003

023-E-003

023-E-010

023-V-006 023-C-003 023*5

*6

Chem
inj.
022-E205

BFW
Chem
inj.
022-E206

MS

MS

BFW
BFW
Chem BFW
inj.
022-E207A~D
BFW
208A~D

BFW

Chem
inj.
022-E209

E-011 023-C-003

2.3 Sequence startup (GC section)

Drying, blow and pressurizing PP splitter


Deethanizer by N2
023-C-302

HP
N

MPN

023-C-303

FV
356

quenc
h

1. Pressurize with HPN until


- Drying and pressurizing of
Drying of
300KPa
(g)023-C-303 section.
Deethanizer Section to remove
1.
Pressurize
with
up
2.
Depressurize
until
50 kPa
H2O
and Oxygen
bynitrogen
nitrogen
in to
Drying
and
blow
off
spec
of
300kPa(g)
(g)
order
to reach
required PL
PP
splitter
Section
2.
Depressurize
to 50kpa
specification.
Check
dew point and
Oxygen
To
remove
H2O
and
Oxygen
by
content
until
dew
point
is
<
-45
Check
Minimize
dew
sudden
point
to
vaporization
make
sure
nitrogen
in
order
to
reach
Deg
C
and less
Oxygen
less
dew
when
point
introduce
than
LPGcontent
-450C and
required
PL
specification.
than
2%
Oxygen
Oxygen content
content less
less than
than 2%
2%,
3.
Introducing
HPN
until 1673
3.
Increaseofthe
pressure
Pressuring
De-C2
sectionuntil
by
~
1700
kPa
to
prepare
for filling
1500
kPa
by
MPN
to
prepare
for
N2
Deethanizer
section
by section
off specby
PP
Pressurizing PP
splitter
vaporized PP.

Water wash Amine section


SU-33

CLBFW

ACID
GAS

LEAN AMINE(GAS)
SOUR WATER

FUEL GAS

C-004

LPG
V-202

V-202
C-006

C-201

P-202

P-205
E-202

LPG

Purpose:
Remove the foreign materials
from Amine
1. Line-up to wash with water for
amine section.
6. Establish the water washing
2. Pressurize
Section by
circulation:Amine
C-201E-201PLPN
up to 150 kPa (g).
203AC-201TK-201
7. Switch pump.
3. Introduce
DMW from 023-P-C(bypass)P-204E-204
8. 203A/B
Stop water
washing circulation
to 023-C-201
(Amine
006 C-004F-201E-201
9. Regenerator).
Shift
C-201washing water to 023-C201 and
Drain water
at low
4.
. C-004F-201E-201C-201
Start
023-P-202B
(Amine
points
Regenerator
Reflux
Pump).
Duration:
minimum
4 hours,
and introduce
CLBFW
to 023preferably
24 hours,
to ensure
(Amineare
Regenerator)
thatC-201
all surfaces
contacted.
5. Fill CLBFW to 023-P-203A/B
(Lean Amine Pump) discharge
line.

FUEL GAS

LEAN AMINE(GAS)

RICH AMINE
(LPG)

E-201

DMW
F-201

AC-201
P-203
P-204

RICH AMINE(FG)
E-204

TK-201
TK-202

F-203

Fill amine to Amine section


SU-34-1

ACID
GAS

CLBFW

FUEL GAS

LEAN AMINE(GAS)
SOUR WATER

FUEL GAS

C-004

LPG
V-202

V-202
C-006

C-201

P-202

P-205
E-202

MPS

LPG

Purpose:
To establish amine section.
6.
the circulation
of 023-C16. Stop
Introduce
Lean Amine
to 023006
(LPG
Absorber)
F-203
(Lean
Amine
Carbon
1. Introduce
Line-up
ofAmine
Amine
circulation.
4.
Amine
to
023-C-004
preparing
LPG
circulation
of C11.Introduce
Rich
Amine
to 023Filter)
and
023-F-204
(Lean
(RFCC
Fuel
Gas
Absorber)
and
2. Introduce
Lean Amine to 023006.
F-201
(Rich
Amine
Filter).
Amine(Amine
Post
Filter).
establish
circulation.
C-201
Regenerator).
7.
Start
023-AC-201
(Lean
Amine
12.Fill
CLBFW
to
023-F-202
(Lean
17. Transfer
the
washing
water
to
TK-201
P-204
FV-019

FV-219 C-004
F-201
Air
Cooler).
Amine
Prefilter).
023-TK-201
(Lean
Amine

LV-034

(By-pass)
C-201
E-201
(T)P-203.
C-201
8.
Introduce
MPS
to
023E-202
Storage
Tank)
13.
Lean Amine to
023P-203
5.
Introduce Lean Amine to 023(Amine(Lean
Regenerator
MPS
F-202
Amine Prefilter).
C-006(LPG
Amine
Absorber)
3. Establish
the Lean Amine
Reboiler).
14.Fill
CLBFW
to 023-F-203
and
establish
circulation.(Lean
Recycle
circulation.
9. Amine
Start toCarbon
heat up
023-E-0202
Filter).
TK-201 P-204 P-205
FV-039
FV-209
F-202
(Amine
Regenerator
MPS
15.Fill
CLBFW
to 023-F-204
(Lean

C-006
F-203
LV-057
C-201(By
P(By-pass)
/F-204
Reboiler).
Amine
Post Filter).
203
pass)
TK-201.
10.Fill CLBFW to 023-F-201 (Rich
Amine Filter).

E-201

LEAN AMINE(GAS)

RICH AMINE
(LPG)

AC-201
F-201

P-203

TK-201
TK-202

P-204

RICH AMINE(FG)

E-204

F-203

Fill amine to Amine section


SU-34-1

ACID
GAS

CLBFW

FUEL GAS

LEAN AMINE(GAS)
SOUR WATER

FUEL GAS

C-004

LPG
V-202

V-202
C-006

C-201

P-202

P-205
E-202

MPS

LPG

Purpose:
To establish amine section.
6.
the circulation
of 023-C16. Stop
Introduce
Lean Amine
to 023006
(LPG
Absorber)
F-203
(Lean
Amine
Carbon
1. Introduce
Line-up
ofAmine
Amine
circulation.
4.
Amine
to
023-C-004
preparing
LPG
circulation
of C11.Introduce
Rich
Amine
to 023Filter)
and
023-F-204
(Lean
(RFCC
Fuel
Gas
Absorber)
and
2. Introduce
Lean Amine to 023006.
F-201
(Rich
Amine
Filter).
Amine(Amine
Post
Filter).
establish
circulation.
C-201
Regenerator).
7.
Start
023-AC-201
(Lean
Amine
12.Fill
CLBFW
to
023-F-202
(Lean
17. Transfer
the
washing
water
to
TK-201
P-204
FV-019

FV-219 C-004
F-201
Air
Cooler).
Amine
Prefilter).
023-TK-201
(Lean
Amine

LV-034

(By-pass)
C-201
E-201
(T)P-203.
C-201
8.
Introduce
MPS
to
023E-202
Storage
Tank)
13.
Lean Amine to
023P-203
5.
Introduce Lean Amine to 023(Amine(Lean
Regenerator
MPS
F-202
Amine Prefilter).
C-006(LPG
Amine
Absorber)
3. Establish
the Lean Amine
Reboiler).
14.Fill
CLBFW
to 023-F-203
and
establish
circulation.(Lean
Recycle
circulation.
9. Amine
Start toCarbon
heat up
023-E-0202
Filter).
TK-201 P-204 P-205
FV-039
FV-209
F-202
(Amine
Regenerator
MPS
15.Fill
CLBFW
to 023-F-204
(Lean

C-006
F-203
LV-057
C-201(By
P(By-pass)
/F-204
Reboiler).
Amine
Post Filter).
203
pass)
TK-201.
10.Fill CLBFW to 023-F-201 (Rich
Amine Filter).

E-201

LEAN AMINE(GAS)

RICH AMINE
(LPG)

AC-201
F-201

P-203

TK-201
TK-202

P-204

RICH AMINE(FG)

E-204

F-203

Adjust the Amine


concentration
SU-34-4

CLBFW

ACID GAS

SOUR WATER

Purpose:
To establish the Amine Section
operation condition..
1. Start the Amine concentration

V-202

V-202

LEAN AMINE(GAS)

Confirm that SWS Section is in


operating.
2. Confirm
the
concentration.

C-004

. Confirm Amine concentration in


laboratory.
. Adjust Amine concentration is
about 40 wt% by adjusting
OVHD sour water draw off
(adjust reflux) or water wash to
lean amine recycle
. Stop 023-P-208 (Amine Wash
Water Pump)

P-202

P-205

Amine

. Take Lean Amine sample at


023-SC-0208
(Lean
Amine
Sampler)

C-201

E-202

MPS

C-006
E-201

TK-202

LEAN AMINE(GAS)
RICH AMINE (LPG)
C-006
AC-201
F-201

P-203

TK-201

P-204
C-004

RICH AMINE(FG)

E-204

F-203

P-208

Filling the Depropanizer O/H and Deethanizer


section by PP off spec
023-C-302

FIC
31
8

-1.
Establish
Circulation
forPP to the
Introduce
OFFSPC
Depropanizer
Deethanizer
Depropanizer O/H
O/H ~
Deethanizer
Section
Section
Preparation
for introducing
(Initial
SU using
PP and using
OFFSPC
PP to 023-V-302.
PS)
-2.Set
023-PIC-0328
is 2780
Introduce
OFFSPEC
PPkPa
to
(g)
023-C-302 (Deethanizer) keep
of 023-V-302 is
-level
Set 023-PIC-0054
is 50%.
1000 kPa
(g).
3. Start the Circulation
O/H ~ is
Deethanizer
-Depropanizer
Set 023-PIC-0309B
1800 kPa
Section
(g).
023-P-032 (Propylene
Off-Stop
Set 023-PIC-0344
is 2880 kPa
Spec Feed Pump)
(g).
023-C-303

Pressurizing PP splitter by Vaporized


PL

1. Pressurize PP Splitter Section


by introducing LPG from 023-E651 to replace N2
2. Pressurize 023-C-303 and
023-V-304 by introducing LPG from
023-E-651 (do at the same time)
until reach pressure 1100kpa

LPG from
023-E-651

FV
356

quenc
h

LPG from
023-E651

Fill the PP to PP
splitter

Establish
thePropylene
total circulation
- Introduce
(PL) tofor
PP
Splitter (PP SPLITTER)
023-C-303
2.
Introduce
Propylene
(PL) to 023-V- Adjust
Reflux
flow to maintain
level
304.
of 023V304
3.
Establishthe
thecirculation
circulation
around
- Establish
023-P023-V-304
0305 minimum flow line.

quen
ch

Propylen
e

C-303

FV
35
6

V-304

Min
flow

4.
Establish
the circulation
023-P- Stop
introducing
PL to 023-V-304
0306 minimum flow route(FV-356).
- Confirm that 023-LIC-338 level of
Keep Level of 23-V-304 more than
023-V-304 is more than 50% stop
50%
fill PL to 023-V-304 and stop pump
P-306.

P306

P305

To 124-E-651

To 023-E651

LPG washing and De-C3


pressurizing by N2

C-301

V-301

- Pressurizing LPG washing by


HPN
up to 1000
kPa (g).
- Pressurize
Depropanizer
by introducing
MPN to
-Section
Set 023-PIC-0301B
(023V301
reach about
1000kpa
PRESS(TO
FLG))
at 1550 - 1580 kPa
(g).
HP
N

MP
N

Fill BS to Depropanizer
section

- Establish circulation for


Debutanizer O/H ~
-Depropanizer
Introducing FBB
section
to
Debutanizer
(C-005) O/H
- If pressure decrease,
Section:
pressurize by nitrogen until
-target
Pressurizing
pressure.Debutanizer
O/H
Section
by HPN at
- Target
pressure
-Debutanizer
Introduce MPN
O/H section,
to 023-C-005
at LPG
(Debutaniser
washing (023-C-006
column)~until
023-V023V-009
301) section
pressure
and
is 1000kpa.
at
Depropanizer section) is 1000
kpa

C301
U02
4
Me
Rox

MPN
C005
C006

Fill off spec PP to Depropanozer


and circulation
Mix
Butan

-Purpose:
Setup pressure from Debutanizer
OVHD to OVHD receiver, then
Establish circulation for Debutanizer
Amine Absorber, Water wash,
O/H ~ Depropanizer section and
Merox and Depropanizer
confirm that equipment is running
-normally.
Introducing OFFSPC PL to
Debutanizer O/H Section
- Establish LPG circulation

Absorber and Debutanizer section


pressurizing by N
MP
N

C003

C001

Pressurizing Absorber (C-001)


by MPN
Set 023-PIC-0054.SP 023-V-008
OVHD (TO FLG)) at 1000 kPa then
introduce MPN to two point.

MP
N

When pressure is reached 1000kpa


stop introduce MPN

C005
V009

Debutanizer section by MPN.


Set 023-PIC-0067B. SP 023-V-009
PRESS (TO FLG)) at 500 kPa (g)
2. When pressure is reached
500kpa stop introduce MPN

MPN

V008

Gasoline splitter section pressurizing


by N2

- Pressurizing by LPN
- Introduce LPN until
pressure of Gasoline splitter
OVHD receiver reach 200 kPa
(g).

C-101

LP
N

Debutanizer & Absorber filling


&Start circulation
1. Establish circulation.
C-005
-> 023-FIC-0036
- Introduce
gasoline to ->
-Start
Establish
total
cold
023-C-002
(Stripper)
--AC-101
Primary
Absorber
->gasoline
E-104
->
Introduce
toFI022circulation.
reflux.
023-V-003
->
023-P-003
V-201
Stop
when
level is
0110
->
V-201
->
023-FIC-0009
-> 02350%.
023-C-101
->023-P-004
023-P-103
023-V-004
->
2.
Introduce
gasoline
1. Establish gasoline to
C-002.
-023-C-101
Start
the circulation.
->
023-FIC-0108
->023-C023(GASOLINE
->
023-FIC-0013
->
circulation
of Main
-022-V-201
Introduce
gasoline
to
->
022-P-201
SPLITTER).
Fractionator
overhead,
AC-101 -> (Debutanizer)
023-E-104 ->
001
023-C-005
->
022-FV-0215
-> 022-VPrimary
C-005
-> absorber,
023-FIC-0037
->
023-FI-0110
->
022-V-201
Start the Primary
023-C-002
->
023-FICStripper, Debutanizer
023-C-101
Absorber
PA circulation.
0023
-> 022-FIC-0213
023-C-005
201
->
->
and
FG
splitter.
-3.
Introduce
gasoline
to 023Start flushing
to remove
-Remove
Establish
gasoline
C-001.
022-P-202
022023-C-001
023-C-001
023-P-005
the
water
&->
foreign
the
water
& ->
foreign
recycle
circulation.
FIC-0213
->the
023-C-001
materials.
materials
in
gasoline.->
- On-line
023-V-005
->
023-V-005
(Bypass)
-> 023-E-006
-023-C-005
Introduce ABSORBER
gasoline
to 023(PRIMARY
023-FIC-0016
->
023-C023-C-101
->
023-P-103
->
023-AC-003
-> ->
023-PV-003.
023-C-001
023PUMPAROUND
COALESCER)
001
010
-> bypass
023-FIC-0035
->
LIC-0013
-> 023-V-003
->
cut023-FIC-0108
off
line.-> 023023-V-004
AC-101 -> Off-Spec
Storage

Stop the gasoline circulation of Absorber and Debutanizer

Purpose:
To settle drain for remove
the water and foreign
materials.

Stop the gasoline circulation of Absorber and Debutanizer

023-C-001
Primary Absorber

MF OVHD
liquid

Secondary
Absorber
V-004
OVHD Receiver

E-004

P-004
Primary
Absorber feed
1. Stop
the
gasoline
recycle circulation.
. Stop 023-P-010A.
. Stop 023-P-004A.

E-005

Stripper OVHD
Stripper
feed

E-003

AC-003
P-010

Lean sponge
oil
Lean
sponge oil

023-C-002
Stripper

E-007

E-006

P-005

V-005
PA Coalescer

E-008
Gasoline
splitter feed
Debutanizer Bottom
Debutanizer
feed

Stop the gasoline circulation of Absorber and Debutanizer


023-E-101
Gasoline splitter
OVHD Condenser

023-C-101
Gasoline splitter

2. Stop
the
circulation..

023-V-101
OVHD Receiver

gasoline

. Stop 023-P-103A..
. Stop 022-P-202A.

023-E-102
Gasoline Splitter
MP Steam Reboiler

E-201

WET GAS
V-201

023-P-101

023-E-103

C-201

P-203

023-P-103
023-C0055
Full
range
gasoline
5

023-E-104
023-AC-101

Heavy
cracked
Gasoline
To
Storage

Off spec
Heavy
cracked
Gasoline
To Slop

Light
Cracked
Gasoline
to Caustic
Treater

P-201

P-202

E-202A/B

P-204

E-001A/B 023-E-308

SOUR WATER
GASOLINE /
LPG

2. Stop
the
circulation.

gasoline

Stop the gasoline circulation of Absorber and Debutanizer


Secondary
Absorber
V-004
OVHD Receiver

. Stop 023-P-003A.
3. Stop
the
primary
absorber
pumparound
023-P-005

023-C-001
Primary Absorber

MF OVHD
liquid

E-004

P-004
Primary
Absorber feed

E-005

Stripper OVHD
HP
Separator

E-003
P-003

AC-003
P-010

Lean sponge
oil
Lean
sponge oil

023-C-002
Stripper

E-007

E-006

P-005

V-005
PA Coalescer

E-008
Gasoline
splitter feed
Debutanizer Bottom
Debutanizer
feed

Treated FCC
Light Gasoline

Stop the gasoline flushing of Gasoline splitter section.

Storage
tank5

023-E-101
Gasoline splitter
OVHD Condenser

023-C-101
Gasoline splitter

023-V-101
OVHD Receiver

023-E-102
Gasoline Splitter
MP Steam Reboiler
023-P-101
023-E-103
023-P-103
023-C0055
Full range
gasoline5

023-E-104
023-AC-101

Heavy
cracked
Gasoline
To Storage

Off spec
Heavy
cracked
Gasoline
To Slop

Light
Cracked
Gasoline
to Caustic
Treater

(Points
to keep
in mind)
1.Tips
Stop
gasoline
circulation
of 023-V 101
Confirm
that
023-PIC-0101B
(Gasoline
Splitter FCCOverhead
.
Purpose:
Stop
introduce Treated
Light
Receiver)
operating
mode is in
Gasoline
from
storage tank
Stop
gasoline
circulation
of
023-V-101
auto and 023-PIC-0101B.SP
at
.
overhead
Stop
the
receiver.
023-P-101A.
200kPa (g).
. Fully close 025-UV-0001(LFG TO
Confirm that 025-C-101 and 025-RSTORAGE).
101 are bypass.

HOT CIRCULATION
GAS CONCENTRATION

Heating up Debutanizer, Gasoline splitter,


Depropanizer and deethanizer section.
Restart circulation.
P
S

Heating up Debutanizer
section:
-Heating
Slowly introduce
up Depropanizer:
HPS to
Heating up Gasoline
023-E-014
Deethannizer:
to prevent
water
- Start to heat
up 023-E-303
splitter:
hammer
up stripper
by
LPS introduce
-Heating
Slowly
LPS to
-section:
Introduce MPS to 023-EThe
023-E-309
following
until
beuntil
used
023-TICas a
- Increase
LPS
102
(Gasoline
Splitter023-CMP
target
0386A.PV(BTM)
for
temperature.
is
reached
Slowly
301 DEPRO
introduce
TRAY
LPS
43(BU)
to
Steam
Reboiler)
slowly
to
to
68
deg.
Be
careful
that
023-E-008
to
prevent
is
reached
to
about
105
- 023-C-005
prevent
watertop
hammer. deg
the
hummer
is BTM
water
C. water
hammer
STRIP
temperature

64
65
-occurred
023C101
GASOLINE
is
122
C. flow until
deg
deg
- Increase
reflux
SPLITTER
BOTTOM
temp
--Top
Keep
level
of
023-V-303
column
is
reached
tois
is023-C-005
about 182BTM
deg C
50%
about 45 deg :C185 195
temperature
deg (RVP 45 50 kPa
(g))

B
S

C-005
PS

E-014

After feed cut in and stable condition


operation
P
S

B
S

PS

2.4 Sequence startup


(Flue gas section)

Online
Dearator
HP STEAM

022-E-208 MPS

Air

MP STEAM

SVW

A403-E01

DMV
022-E-207 HPS

HPCW

Purpose :
To prepare for BFW pump
start

A403-K01
022-TK-441

A403-Y6300

HP STEAM

NO2 REGENERATOR
FLUE GAS

V-401

Pretreated
Demin Water

P443

022-P-402

DMW
NO1 REGENERATOR
FLUE GAS

FUEL GAS
UTILITY FUEL
OIL

A-401:
Economizer

A-404

V01

LPSWHB-401

Emergency
Quench line

A-403

A-402: CO
Incinerator

023-V-609

A-402

A-401

REFINERY
FUEL OIL

A: 404: FG
Scrubber

V02
V03
P442

P441

WO
Air

WHB-401-E01

NaOH

Oxygen Scavenger

MP BFW

K01

A-443TK01B

A-443TK01A

TK-442

A-443TK01C

P-604A/B

A-442-Y01

A-441
TK01

HP BFW

P-01

Amine

TK443

P-605A/B
P445

Deaerator

To header
distribution

023-V-609
023-P-604&605

Y442

P-446

Air

022-A-444

A-403: DeNOx

022-E-441

ETP

023-P-604: HP
BFW
023-P-605: MP
BFW

Preparation of water sprayers of


bypass duct

MPS

CO-Incinerator
By pass (2nd Regen)

IA

CO-Incinerator
By pass

DMW
MPS
LPN

CO-Incinerator
By pass (1st Regen)
DMW

Filling MP & HP BFW

MP
BFW pump
pump
HP BFW
- Filling BFW
to 022P604A/B
the BFW
to P605
A/B
PUMP).
(HP (MP
BFWBFW
PUMP).
- Start 023-P-604B
023-P-605B
- Check MBFW
HPBFWcolor.
color.
- Stop 023-P-604B
023-P-605B

Pretreated
Demin Water

LPS

A-401:
Economizer

023-V-609

A-403: DeNOx
A-402: CO
Incinerator

BFW
MP BFW

Oxygen Scavenger

023-P-604: HP
BFW

P-604A/B
Amine

023-P-605: MP
BFW

BFW
HP BFW

P605A/B

A: 404: FG
Scrubber

Filling Chemical
1.Fill Deoxidization to 022-A4. 004-TK01
Fill Amine(DEOXIDIZATION
to 022-A-005TK01 (AMINE
INJECTION
AGENT
INJECTION
TANK)
Pretreated
TANK)
2.Fill Deoxidization to the boiler Demin Water
5.Fill
Amineinjection
to the boiler
chemical
pipe.
chemical injection pipe.
3.Stop filling to the boiler
6.Stop
filling
to the boiler
chemical
injection
pipe. .
chemical injection pipe .
LPS
Deoxidation
Agent tank

023-V-609
A-004TK01

Oxygen Scavenger
MP BFW

Amine tank

A-005-P01A/B

P-604A/B

A-005TK01

HP BFW
A-004P01A/B

P605A/B

Prepare ammonia & SCR


system

HP STEAM
Air

A403-E01

V-401
022-P-402

A403-K01

Amonia
lorry tank

HPCW
A403-Y6300

A-403
Flue Gas
A-401

To
Scrubber

Y-441: CYCLOLAB droplet separators


F-441: FILTERING / AGGLO FILTERING 46 MODU
C-441: Quench/ Spray Tower
AFM: Agglo Filtering Module

Prepare Scrubber
Purpose:
Preparation to prepare
Dilution Caustic and
Emergency
Quench
water for Flue Gas
Scrubber
1.Fill to caustic line.

Y-441

F-441

AFM Recirculation

FV-3006

2.Fill the FIRE WATER to


Emergency
quench
water line

UZV-3001B
UZV-3001A

AFM Recirculation
Emergency
quench
water
Spray water

Flue Gas

C-441

Make up
water

FV-3005
Caustic solution
14.35%

Quench/Spray
Tower
Recirculation

Scrubber purge

SVW: Service Water

Adjust operating condition of


scrubber
Purpose:

3.Start the water circulation


022-F-441
1.Introduce
to the 022-TK-441
Start
theBLENDING
water
circulation
022-C-441
TANK)
To(WATER
establish
the water
circulation
around
022-A-404
(FLUE
GAS
SCRUBBER)
4.Set C-441
Quench
Tower recirculation
2.Introduce
to the
022-F-441.

DMW: Demineralized water


022-TK-441: Water Blending Tank

Y-441

water (PH) and 022-F-441 AGGLO Filter


Water (PH) at 7.

From P-442A/B

F-441
SVW

AFM Recirculation

FV-3006
UZV-3001B

DMW
P-443 A/B

UZV-3001A

AFM Recirculation

To P-442A/B
Emergency
quench water

022-TK-441

Spray water
Flue Gas

C-441
Quench/Spray
Tower Recirculation

Make up water

FV-3005
Caustic solution
14.35%

P-441 A/B/C

Scrubber purge

Start Scrubber purge

022-E-208 MPS

HP STEAM

Air

MP STEAM

SVW

A403-E01

DMV
022-E-207 HPS

HPCW

A403-K01
022-TK-441

A403-Y6300

HP STEAM

P443

V-401
022-P-402

NO2 REGENERATOR
FLUE GAS

HBFW
NO1 REGENERATOR
FLUE GAS

V01

A-404

WHB-401

A-403

FUEL GAS
UTILITY FUEL
OIL

Emergency Quench
line

A-402

REFINERY
FUEL OIL

A-401

V02
V03

P441

WO
Air

K01

WHB401E01

NaOH

TK-442

Dearator

A-441
TK01

P442

A-443TK01A

A-442-Y01
P-01

A-443TK01B

A-443TK01C

Clarifier unit
ETP

P-446

TK443

Air
Y442
022-A-444

P445 022-E-441

TK-442

A-442:
1.Fill
upClarifier
the water to Clarifier unit
TK-442: COAGULATION MIXING TANK

Scrubber
purge

Start Scrubber
purge

2. Inform PO of section-5 about sending


P-446: FILTRATE PUMP
effluent water about 45 t/h to 190-TKA-441-P01: COAGULANT SUPPLY PUMP
201A/B
(oily water equalization tank) .
A-443-TK01: OXIDATION TANK

3 Filling water from P441 to Clarifier unit.


A-444-A/B/C: OXIDATION AIR BLOWER

A-442-Y01
14.35%
NaOH

Water Oily

SVW
A-444-A/B/C

A-443-TK01
A/B/C

pH

A-441-TK01

M
Y-442 A/B/C/D/E

Page 100

P-446

Effluent
Discharge

A-441-P01

Scrubber
purge

Preparation for
CLARIFIER unit
MTK-442

A-442-Y01

1. Purpose:
Confirm that water is flowing at 022-A-443TK01
A/B/C (OXIDATION
TANK)
over
flow MAB
line
Preparation
for CLARIFIER
unit
before
4.
Put
022-A-443-TK01A/B/C
(OXIDATION
and
FDF
start of water at each
Take
the
sample
place to
TANK PH controller on automatic control.
confirm the value of PH
5. Collect the value of 022-AT-0407
2. Start 022-A-443-M01 (OXIDATION TANK
(022A443TK01A EFFL DIS WTR(COD))
MIXER) (Start Motor)
3. Start 022-A-444 (OXIDATION TANK
BLOWER)
A-441-M01

Water

SVW

A-443-TK01
A/B/C

A-444-A/B/C

M
A-441-P01
Y-442 A/B/C/D/E

P-446

pH
AT-0407

Effluent
Discharg
e

A-441-TK01

14.35%
NaOH

- Confirm that filling the


water
to
WHB
and
Economizer are already
finished.

Start FDF
022-E-208 MPS
MP STEAM

DSH

022-E-207 HPS
HP STEAM

A-403
DSH1

NO2
REGEN

1. Start Forced Draft Fan


(022-A-402-K01A)

Steam Drum

NO1
REGEN
FUEL GAS

WHB-401

UTILITY FUEL OIL

REFINERY FUEL
OIL

Confirm
that
water
circulation of Flue Gas
scrubber
section
is
already
in
operation
before starting FDF

A-401

CO Incinerator
MPS

Air

Dearator

A-402K01A

WHB-401-E01
(BFW PREHEATER)

Start dispersion
fan

Purpose:
Start DILUTION AIR FUN of SCR
DeNOx system to mix air with NH3.
1. Start 022-A-403-K01 (Dilution Air
Fan)

Ammonia

2. Activating
of
022-A-403-E01
(Dilution air heater)

Plant Air
HP Steam
A-403-E01

DeNOx
A-403

Air Heater

Dilution Air Fan


A-403-K 01/K 02

Condensate

A-403-JS01
Vaporiser/Mixer

SCR

SCR

Flue Gas

WHB Superheater

Economizer

A-401:
Economizer

Preparation for ignition of 022-A-402


(CO-incinerator)

A-403: DeNOx
022-E-208 MPS
MP STEAM
022-E-207 HPS
HP STEAM

1. Restart the 022-WHBPurpose:


401(HP STEAM DRUM).
To ignite the 022-A-402
Start 023-P-605 to
(CO INCINERATOR)
supply HPBW
Tips (Points to keep in
2. Prepare for fill up the
mind)
fuel gas line
- Confirm that 022-A-4023. Fill up the 022-A-402
K-01(FORCED
DRAFT
(CO INCINERATOR) fuel
FAN) is operated.
gas line

A-403

NO2 REGEN

V01
NO1 REGEN

FUEL GAS

WHB401

UTILITY FUEL OIL


REFINERY FUEL OIL

A-401

A-402: CO Incinerator

Air

Dearator
022-A-402-K-01A/B

(FORCED DRAFT FAN)

ignite of 022-A-402 (COincinerator)

A-401:
Economizer

To ensure complete
combustion of CO :

A-403: DeNOx

Maintain a
temperature of at
least 1000C in the
combustion section .

Maintain an O2
content of at least 2
vol% (dry) in the flue
gas

022-E-208 MPS
MP STEAM
022-E-207 HPS
HP STEAM

A-403

NO2 REGEN

V01
NO1 REGEN

FUEL GAS

WHB401

UTILITY FUEL OIL


REFINERY FUEL OIL

A-401

A-402: CO Incinerator

Air

Dearator
022-A-402-K-01A/B

(FORCED DRAFT FAN)

022-E-208 MPS
MP STEAM

Check the site (after CO incinerator


ignition)

HP STEAM

Air

SVW

A403-E01

DMV
022-E-207 HPS

HPCW

A403-K01
022-TK-441

A403-Y6300

HP STEAM

V-401

P443

022-P-402
NO2 REGENERATOR
FLUE GAS

Emergency
Quench line

HBFW
NO1 REGENERATOR
FLUE GAS

FUEL GAS
UTILITY FUEL OIL

A-404

V01

Check that there is no


leak, no abnormal
smell and no
abnormal sound on the
site.

A-403

WHB-401
A-402

REFINERY FUEL OIL

A-401

V02
V03

Air

P442

P441

WO
WHB-401-E01

NaOH

022-A-402-K-01A/B
023-V-609

A-443TK01B

A-443TK01A

TK-442

A-401:
Economizer

A-443TK01C

A-442-Y01

A-441
TK01

A-403: DeNOx

P-01

TK443
P445

To header
distribution

Y442

P-446

023-P-605

Air

022-A-444

ETP
022-E-441

A-402: CO
Incinerator
A: 404: FG
Scrubber
022-A-402-K-

A-401:
Economizer

Adjust steam generation until 350 deg C


at DeNox in
Flue gas temp is
022-E-208 MPS
more than
350 DegC here

A-403: DeNOx

MP STEAM

DSH

022-E-207 HPS
HP STEAM

A-403
DSH1

NO2 REGEN

Purpose:
- To increase HP steam
generation from Waste Heat
Boiler by adjusting the fuel
gas to CO Incinerator
- Increase FUEL GAS TP COIncinerator Flue gas inlet
De-Nox is more than 350
DegC then inject Amonia
to De-Nox.

Steam Drum

NO1 REGEN

FUEL GAS

WHB401

UTILITY FUEL OIL


REFINERY FUEL OIL

A-401

CO Incinerator
MPS

Air

Dearator

A-402-K01

FORCED DRAFT FAN

WHB-401-E01
(BFW PREHEATER)

Increase temperature and pressure, connect to HPS


header
022-E-208 MPS
MP STEAM

DSH

022-E-207 HPS
HP STEAM

A-403
DSH1

NO2 REGEN

Steam Drum

4. Proceed Pop test of 022PSV-6300 and 022-PSV6301 located on steam


drum
(022-WHB-401V01)

NO1 REGEN

FUEL GAS

WHB401

UTILITY FUEL OIL


REFINERY FUEL OIL

5. Increase
Open the 022-HV-6301
1.
the
(HPS FRM WHB 401
temperature
and
Purpose:
DS01) and
start 022to
pressure
in the
To connect the 022-WHBdeliver 4.9
MPa HEAT
(g)
WHB-401
(WASTE
401 (WASTE HEAT BOILER)
steam toBy HP
steam
BOILER)
022-A-402
HPS to HPS header
header.
(CO
INCINERATOR).
6. Set
Connect
the steam
2.
the control
system of
of
WHB
to HP steam
CO
incinerator
header.
3. Introduce MPS to 0227. WHB-401-E01
Start the control of(BFW
CO
incinerator
PREHEATER)

A-401

CO Incinerator
MPS

Air

Dearator

K01

WHB-401-E01
(BFW PREHEATER)

Start Ammonia
injection

1. Confirm inlet temperature


of SCR DeNOx (022-A-403) is
between 350 degC and 400
degC.

Ammonia

2. Start injecting PA(pre-heat


air) into mixer

Plant Air

3. Start injecting Ammonia to


SCR DeNOx system

HP Steam
DeNOx
A-403

Air Heater

Dilution Air Fan


A-403-K 01/K 02

Condensate

A-403-JS01
Vaporiser/Mixer

SCR
SCR

Flue Gas

WHB Superheater

Economizer

022-E-208 MPS

Adjust Steam
Generation

MP STEAM
022-E-207 HPS
HP STEAM
NO2 REGEN
Steam Drum
NO1 REGEN
FUEL GAS
A-402

UTILITY FUEL OIL

WHB-401

A-403

A-401

REFINERY FUEL OIL

Air

Dearator

K01
Page
110

Check 022-A-404 Water after catalyst


loading

PurposeIf the height of precipitation is more


Note1:
Take
the that
water
sample at 022-SC-3001
- To confirm
there
than
5 mm, inform
SSV.is no catalyst carry
(Quench
Water)
about
500ml.
over
loss
every
4
hour
starting
Note2: If there is many from
catalyst
carrycatalyst
over,
Check
the height of precipitation.
loading
investigate a cause and take corrective action.

SVW

Y-441

From P-442A/B

F-441

FV-3006

AFM Recirculation

UZV-3001B

DMW
P-443 A/B

UZV-3001A

AFM Recirculation

To P-442A/B
Emergency
quench water

022-TK-441

Spray water
Flue Gas
Make up water

C-441

FV-3005
Caustic solution
14.35%

Take sample
point

Quench/Spray
Tower Recirculation

022-SC-3001
P-441 A/B/C

Scrubber purge

Take the water sample at 022-SC-3001 (022-PNote1:


If the height
of precipitation
is more than
441
(QUENCH/
SPRAY
TOWER RECIRCULATION
5 mm, informsuction)
SSV.
PUMP)
about
500ml.
Note2:the
If there
is of
much
catalyst loss, investigate
Check
height
precipitate.
cause
and
take sample
corrective
action
-aTake
the
water
every
5 minutes until

Check 022-A-404 Water after feed


cut in
Y-441

RFCC operation is stable.

From P-442A/B

F-441
SVW

AFM Recirculation

FV-3006
UZV-3001B

DMW
P-443 A/B

UZV-3001A

AFM Recirculation

To P-442A/B
Emergency
quench water

022-TK-441

Spray water
Flue Gas

C-441

Quench/Spray
Tower
Recirculation

Make up water

FV-3005
Caustic solution
14.35%

Take sample
point

022-SC-3001
P-441 A/B/C

Scrubber
purge

022-E-208 MPS

Start introduce 1st &2nd


Regenerator gas

MP STEAM

HP STEAM
A403E01

022-E-207 HPS
HP STEAM

SVW

Air

DMV
HPCW

A403Y6300

V-401

A403K01
P443

022-P-402

NO2 REGENERATOR FLUE GAS

022-TK-441

HBFW
NO1 REGENERATOR FLUE GAS

V01
WHB-401

FUEL GAS
UTILITY FUEL OIL

A-404
Emergency Quench line

A-403

A-402

REFINERY FUEL OIL

A-401

V02
V03
WO

Air

P441

WHB401E01

P442
NaOH

K01

A-442-Y01

A-441
TK01
P-01

TK-442

A-443TK01A

A-443TK01B

A-443TK01C

022-E-441

Dearator

ETP
Y442

P-446

TK443

Air

022-A-444

P445

022-E-208 MPS

Check the site after CO gas


introduction

MP STEAM

HP STEAM

A403E01

022-E-207 HPS

SVW

Air

DMV

HPCW

A403Y6300

HP STEAM

A403K01

022-TK-441

V-401
P443

022-P402

NO2 REGENERATOR FLUE GAS


HBFW
NO1 REGENERATOR FLUE GAS

A-404

V01
WHB-401

UTILITY FUEL OIL

Emergency Quench line

A-403

FUEL GAS
A-402

REFINERY FUEL OIL

A-401
V02
V03

Air

K01

Dearator

WO

P442

P441

WHB401E01

A-441
TK01

NaOH

TK442

A-443TK01A

A-442Y01

A-443TK01B

A-443TK01C

022-E-441

P-01
ETP

Air
TK443
P-446

Y442
022-A-444

P445

3. Step by Step review of start up procedures


No

Procedure
number

Title

R2R-SU-001-2

Blower Start-up and Check

R2R-007-1

Reg. No.1, No.2 temperature rise until 340 deg C

R2R-SU-011-1

Remove 88 blind

R2R-SU-011-2

Reintroduce steam of Disengager and increase the pressure of REG

R2R-015-2

Start catalyst loading and introduce the torch oil

R2R-SU-017

Catalyst circulation

R2R-SU-018

Open MF inlet 88 valve

R2R-SU-022-1

Feed DSAR into riser (Feed rate to 50%)

R2R-SU-022-2

Increase feed flow rate (Feed rate from 50% to 70%)

10 FG-SU-005

Start FDF

11 FG-SU-007-2

Ignite of 022-A-402 (CO Incinerator)

12 FG-SU-007-3

Increase temperature and pressure, connect to HPS header

13 FG-SU-015

Start introducing CO
PageGas
115 of 022-R-104 (1st Regenerator)

3. Step by Step review of start up procedures (cont.)


14

MF-SU-006-2

Slurry section circulation

15

MF-SU-016-5

Do warm up at SLO & CLO section

16

MF-SU-N-011

Monitoring the catalyst content in SLO

17

MF-SU-028-2

Establish the condition before cut in

18

MF-SU-033

Fill the boiler feed water to 022-E-207C and 022-E-208C

19

MF-SU-034

Turn on the SLO to 022-E-207C and 022-E-208C

20

MF-SU-035-1

Recover HP and MP steam from 022-E-207C and 022-E-208C

21

GC-SU-007-1

Fill gasoline to Absorber and Debutanizer section.

22

GC-SU-007-2

Stop the gasoline circulation of Absorber and Debutanizer

23

GC-SU-014-1

Filling Gasoline to 023-C-101 (Gasoline splitter) and flushing.

24

GC-SU-014-2

Stop the gasoline flushing of Gasoline splitter section.

25

GC-SU-033

Line-up and water wash Amine section.

26

GC-SU-034-1

Fill amine to Amine section and circulate and heating up of Amine section.

27

GC-SU-034-4

Adjust the Amine concentration.

28

GC-SU-018

Heating up & adjusting condition of Depropanizer section