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Problem Statement: Downtime in Final Assembly is Averaging 22 Minutes Per Shift, Versus the
5 Minute Goal
14% of
Pareto
Bearing
Missed the
ABC Machine Down Alignment Bearings Worn Replacement Not in
Bearings in
for Constant Problems Preventive
2 Adjustments Maintenance
Original PM
Needs
Program
Assessment
5-Why Analysis For Multiple Causes
Problem Statement: Downtime in Final Assembly is Averaging 22 Minutes Per Shift, Versus the
5 Minute Goal
AJ 1/27 Target
Machine XYZ Two of Six
Supplier A Lack of Preventive
35% of Capacity Stations not
Capacity Maintenance
Pareto Constraint Functioning
Constraint
Material
1 Shortages
Lack of Training
Suppliers not
Kan-Ban Bins and Internal Complete
Monitoring Bin
Empty Audit Review of PM
Status
System (JB)
3/12 Report-Out
Need Owner & Scheduled
Target Date
14% of
Pareto
Bearing
Missed the
ABC Machine Down Alignment Bearings Worn Replacement Not in
Bearings in
for Constant Problems Preventive
2 Adjustments Maintenance
Original PM
Needs
Program
Assessment