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Specifications

Coal req for 600 MW Working Hrs of CHS Rated system capacity

402 TPH

16 Hrs

1400 TPH

Crushed coal storage capacity21 Days

Stored size

(-)25mm

Transportation through Trucks

02/28/17 07:48 AM COAL HANDLING SYSTEM 3
Trucks Trucks (ROM (ROM coal) coal)
Trucks
Trucks (ROM
(ROM coal)
coal)
Trucks Trucks (ROM (ROM coal) coal) Track hopper Track hopper Paddle feeder Paddle feeder Belt Belt

Track hopper

Track

hopper

   

Paddle feeder

Paddle

feeder

Trucks Trucks (ROM (ROM coal) coal) Track hopper Track hopper Paddle feeder Paddle feeder Belt Belt
Belt Belt conveyor
Belt
Belt conveyor

conveyor

   

(BCN3A\3B)

Screener

ILMS ILMS (BCN3A\3B)
ILMS
ILMS (BCN3A\3B)
Coal size Screener -300mm Coal size -25mm Crusher Belt Belt feeder feeder Trunk Trunk conveyor conveyor
Coal size
Screener
-300mm
Coal size -25mm
Crusher
Belt
Belt feeder
feeder
Trunk
Trunk conveyor
conveyor
SCR
SCR (Stacking)
(Stacking)
Stock
Stock pile
pile
Trunk
Trunk conveyor
conveyor
SCR
SCR (Reclaiming)
(Reclaiming)
Direct feeding
Belt
Belt conveyor
conveyor
Metal
Metal detector
detector (8A\8B)
(8A\8B)

02/28/17 07:48 AM

Bunkers
Bunkers
Inline Inline conveyor conveyor scale scale (9A\9B) (9A\9B) Inline Inline Magnetic Magnetic Separator Separator (9A\9B) (9A\9B)
Inline
Inline conveyor
conveyor scale
scale (9A\9B)
(9A\9B)
Inline
Inline Magnetic
Magnetic Separator
Separator (9A\9B)
(9A\9B)
Trucks Trucks (ROM (ROM coal) coal) Track hopper Track hopper Paddle feeder Paddle feeder Belt Belt
Travelling Travelling Tripper Tripper
Travelling
Travelling Tripper
Tripper
Trucks Trucks (ROM (ROM coal) coal) Track hopper Track hopper Paddle feeder Paddle feeder Belt Belt
Trucks Trucks (ROM (ROM coal) coal) Track hopper Track hopper Paddle feeder Paddle feeder Belt Belt

COAL HANDLING SYSTEM

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02/28/17 07:48 AM COAL HANDLING SYSTEM 5

Single truck capacity No of trucks req per hour

  Single truck capacity No of trucks req per hour  (40-60)T  35 

(40-60)T

35

Trucks operation time per day16hr

  Single truck capacity No of trucks req per hour  (40-60)T  35 
  Single truck capacity No of trucks req per hour  (40-60)T  35 
 75m length.  One rake storage capacity.  RCC construction with TISCRAL liners of 20

75m length. One rake storage capacity.

RCC construction with TISCRAL liners of 20 mm thickness.

Provision for laying railway track on track hopper.

   Install under the track hopper . 4 nos. ( 2 W + 2

Install under the track hopper . 4 nos. ( 2 W + 2 S ). Capacity 800 TPH .

Rotary discharge type Hydraulic Driven

   Install under the track hopper . 4 nos. ( 2 W + 2

    Vibrating Grizzly type screens. 1 working + 1 Stand by Each 1400

Vibrating Grizzly type screens. 1 working + 1 Stand by Each 1400 TPH capacity. Screening Size (-)25 mm

    Vibrating Grizzly type screens. 1 working + 1 Stand by Each 1400
 1 working + 1 Stand by  Each 1400 TPH capacity.  Ring Granulator Type

1 working + 1 Stand by Each 1400 TPH capacity. Ring Granulator Type Crusher.

Lump coal size

Crushed size

- 300mm - 25 mm

 1 working + 1 Stand by  Each 1400 TPH capacity.  Ring Granulator Type

One working + one stand by Reversible rail mounted type. Operating on bi-directional conveyor ( 11&12).

Stacking & Reclaiming Capacity

Length of the Boom conveyor

Track gauge length

1400 TPH. 43 m. 7 m.

During Reclaiming 50 discharges of bucket wheel per minute

UNI DIRECTIONAL   Belt sway less and controllable Power consumption is high BI-DIRECTIONAL  Belt

UNI DIRECTIONAL

Belt sway less and controllable

Power consumption is high

BI-DIRECTIONAL

Belt sway is high

Power consumption is low

** Though the initial cost of the bi-directional conveyor is high, it is been selected . Because the power consumption is less ..

Trunk conveyor length

700m.

Trapezoidal I. Pile formed by slewing of stacker II. Boom conveyor length 43 m III. More

Trapezoidal

I.

Pile formed by slewing of stacker

II.

Boom conveyor length 43 m

III.

More amount of coal can be stored

IV.

High cost of SCR

Triangular

  • I. Formed by Single point discharge

II.

Boom conveyor length

30m

III.

Less in amount

IV.

Low cost of SCR

Proposed cross section TRAPEZOIDAL

------------

35 0
35
0

500 M

8.75 M
8.75 M

40 M

Crushed coal storage capacity units

Total stock req including PLF

No of piles

21 days for 2*600 MW

3,44,433 Tonnes.

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PARMETERS DESIGN SM COAL INDIAN COAL COAL(50:50) Proximate Analysis(ARB) In % In % In % Ash

PARMETERS

DESIGN

SM COAL

INDIAN COAL

COAL(50:50)

Proximate

     

Analysis(ARB)

In %

In %

In %

Ash

20.68

2.04

39.31

VM

 
  • 27.59 33.98

21.20

FC

 
  • 28.58 28.16

28.99

Sulphur

0.44

0.29

0.59

HGI

47

47

45

GCV in

3932

4134

3729

Kcal/Kg

  Blending = 50% SM coal + 50% high ash Indian coal . Coal stored

Blending = 50% SM coal + 50% high ash Indian coal . Coal stored in different stockpiles would be blended by reclaiming coal from different stock piles and conveying the same on the common succeeding conveyors.

Flow would be divided by flow dividers at the head end of the trunk conveyors.

Not a homogeneous mix.



1400 TPH. 1400 mm. 35 0 2.8 m/s.

Rated capacity Width Troughing Angle Belt Speed

With Fire retardant grade cover

Motor capacity

1.25 of the rated

BELT PULLEY

BELT PULLEY IDLERS LOAD CELLS 02/28/17 07:48 AM COAL HANDLING SYSTEM 19
IDLERS
IDLERS
BELT PULLEY IDLERS LOAD CELLS 02/28/17 07:48 AM COAL HANDLING SYSTEM 19

LOAD CELLS

02/28/17 07:48 AM COAL HANDLING SYSTEM 20
 Conveyor Gallery  Walkways  Conveyor tunnel  Brakes  Belt Cleaners 02/28/17 07:48 AM

Conveyor Gallery Walkways Conveyor tunnel Brakes Belt Cleaners

Brakes

Electro-hydraulic thrustor brakes of fail safe design to adjust the coasting time of the conveyors in order to prevent spillage of material

 Brakes  Electro-hydraulic thrustor brakes of fail safe design to adjust the coasting time of
V type internal belt cleaner Sprung blade type belt cleaner External belt cleaner 02/28/17 07:48 AM

V type internal belt cleaner

V type internal belt cleaner Sprung blade type belt cleaner External belt cleaner 02/28/17 07:48 AM

Sprung blade type belt cleaner

V type internal belt cleaner Sprung blade type belt cleaner External belt cleaner 02/28/17 07:48 AM

External belt cleaner

ILMS

Remove tramp iron & other magnetic materials provided @ conveyors BCN- 3A/B & 9A/B

Metal detector

 ILMS  Remove tramp iron & other magnetic materials  provided @ conveyors BCN- 3A/B

Detect non magnetic metal pieces & heavy iron pieces

Provided on BCN 9A/B

 ILMS  Remove tramp iron & other magnetic materials  provided @ conveyors BCN- 3A/B
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 @ BCN 1A/1B  @ BCN 9A/9B  In SCR  Measure & control of

@ BCN 1A/1B @ BCN 9A/9B

In SCR

Measure & control of coal arrival

Measure the amt of coal feed to the boiler bunker.

Measure the coal avail in the stock yard & to know the rate of stacking & reclaiming

 @ BCN 1A/1B  @ BCN 9A/9B  In SCR  Measure & control of

@ BCN 1A/1B @ BCN 9A/9B

In SCR

Measure & control of coal arrival

Measure the amt of coal feed to the boiler bunker.

Measure the coal avail in the stock yard & to know the rate of stacking & reclaiming

 @ BCN 1A/1B  @ BCN 9A/9B  In SCR  Measure & control of

@ BCN 1A/1B @ BCN 9A/9B

In SCR

Measure & control of coal arrival

Measure the amt of coal feed to the boiler bunker.

Measure the coal avail in the stock yard & to know the rate of stacking & reclaiming

 Dry fog  Compressed air + water.  Used to suppress and control dust in

Dry fog

Compressed air + water.

Used to suppress and control dust in crusher houses, junction towers and transfer houses.

principle of agglomeration. Dust + fog droplets Settle down.