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FAKIR APPARELS

L I M I T E D.
A manufacturer and service provider of all types of
knit wears, specially Basic & Fancy T-Shirt all ranges,
Polo Shirt, Night wear, Shorts, Kids items, Tank Top
etc. Its been a great honor for the students of
INDEPENDENT UNIVERSITY BANGLADESH for letting
us visit the Fakir Apparels ltd. factory. We are very
grateful to all the entire workforce of the factory for
taking out their precious time and showing us the
factory. We are very impressed with the
management system, efficient organization,
advanced equipments, fine processing skills and
dedicated workforce. We wish Fakir Apparels Limited
prosperity and success in future.
FAKIR APPARELS LTD.

Vision
To be a world class quality apparels manufacturer by
satisfying social, ethical and environmental commitment.

Mission
Execution of Lean manufacturing system in manufacturing
processes
Corporate practice in management system.
Be maximum flexible and transparent with our valued
customers and suppliers.
VALU E S
Customer Satisfaction
Inspiring creativity
Integrity
Corporate Social responsibility
Healthy work Environment
Commitment & Teamwork
Equal Opportunity Employer
Green Environment

Story

We have started our expedition in 1998 as a knit apparel and

textile manufacturing company with advanced equipment,


efficient organization, and fine processing skills.
Our efficient workforce is the key to our success.

Our market positioning is geared toward high quality and

fashionable products at a competitive price to our customers.


All our manufacturing, such as knitting, dyeing, washing ,
cutting, embroidery, printing, and sewing, is done in-house and
custom to order. In doing so, we have emerged as an industry
leader in our service, consistently providing high-quality
products, quick service, and competitive pricing.
INDUSTRIAL ENGINEERING

They have very efficient IE team with 25


industrial Engineers, the team
continuously working on Productivity /
Efficiency improvement.
Learn Production Method (TPS)
execution in factory -55 (Short, Set in
order, Shine, Standardize, and Sustain),
Kaizen (Continuous improvement),
Kanban (visual concept in workplace)
RESEARCH & DEVELOPMENT

To keep pace with the ever-changing


taste of the people around the Glove,
Fakir App has introduced a creative
research and development center.
Innovative designers from local and
abroad are working in this department
to develop a future trend of fashion.
They continuously working to
materialize the design and trend ideas
of customers.
LEAN INITIATIVES AND PRACTICES OF 5S:

The abbreviation of5Sfrom the Japanese wordsSeiri, Seiton,


Seiso, Seiketsu, Shitsuke,is not just a system, it is a culture that
has to be implemented by any Organization whichs goals are too
spontaneous and successive implementation of working
environment and working states.
Fakir apparals sets an example for the 5S Methodology and Practice
and it can be considered as good implemented lean practices
industry.
5Sis a continuous series of Lean Manufacturing and the component
of5Sto give a framework of Efficiency and continuous
improvement. It leads to makes your work more efficient, as well
asoriginating better methods and influencing both worker
complacency, and finally your subordinates.
While they are practicingLean Six Sigmaand according toLean
Six Sigmawe are considering5Sas a tool.
Fakir apparals is a place where tools and equipment are
in the same area. All the tools are visual andkeep
everything within reach. The workplace highly organized
so anyone can find and use tools readily and know
immediately where to return them for re-use.
5s is just one part of lean practice so they also complete
the other part of lean manufacturing. They left on stone
unturned for achieving their highest level of success as
well as do ensure the highest level of employee security.

The another side of lean is PDCA. Without PDCA lean


cannot complete its spell.
PDCA OR PLAN-DO-CHECK-ACT:

PDCA consider as an approach to implementingLean.ThePDCA helps


to implement5Sis effective.

PDCA holds four actions consecutively. Like P-Planning, D-DO, C-
Cheak,and A-Act.Everystepare necessary to make successful 5S.
PRODUCTION AND OPERATION:

Production process start through cad designing.After


buyer or buying house place their order first apparals
design their CAD model or deign pattern.If buyer
choose the pattern then they final the order.
Total process divided into three groups. First comes
CAD design,fabric construction,cutting. secondgroup
consists with
sewing,washing,qualitymanagement,embrotary,printi
ng and last section of production is finishing and
consist with packaging and delivery.Each process
adds value for next.
CAD SECTION

First stage in the production line is the


pattern making section. Our CAD
division uses two software:
Lectra Software
Euro CAD software
FABRIC CONSTRUCTION

Weaving is a major process of making fabric or cloth . In it, two distinct sets of
yarns called the warp and weft are interlaced with each other to form a fabric.
The yarn is a long continuous length of interlocked fibers. The lengthwise yarns
which run from the back to the front of the loom are called the warp. The
crosswise yarns are weft. A loom is a device for holding the warp threads in
place while the filling threads are through them. Yarns made from natural fibers
like cotton, silk, and wool and synthetic fibers such as nylon and Orlon are
commonly used for weaving textile. But other fibers can also be used for
weaving based on buyers demand.
In this step, all fabric sent for dying but before dying the fabric need to
adjustGSM(grams per square meter) that helps to weight the fabric.All fabric
are not made for all countries.Based on countries weather gsm need to
setup.so it is a very important step for all garments manufacturer to adjust
gsm according to buyer requirement otherwise it may lead to revoked the
order.
Fabric capabilitieshave produce all types of knit fabric.Single Jersey from 65 to
250gsm, Ribs, Interlock, Fleece, PK, Diff type of Waffle & etc. with elastane
attachment. Also, they doing Pima, Linen, CMia, Organic, Viscose, Cool max,
X4Air, blended fabric all types of functional fabric.
DYING

Dying is the process of imparting color to a fabric.Fakir appeals have


their own plant for doing dying. For dying there have automated
machine and some talented chemist who are responsible for the whole
process.Chemist determine the concentration of pigment and select the
color according to buyer requirement. There is various type of dying
process like direct dyeing, yarn dying, skein dying,package dying,
warp-beam dying,space dying.Fakir apparals well-equipped with dying
automated machine and there is some employee whos duties is control
the machine and always observe.They set the temperature and
time.They also input the requirements.Per day production 45,000Kgs
with well-equipped machinery ATYC, THIES, SCLAVOS & skilled dyeing
workforce. Dyeing programs are centrally controlled by SEDO MASTER
Software.
After completion of dying whole fabrics are going through under
check.There match the sample which they received from the buyer and
the dyed fabrics meticulously.when the checking process is finished in
the laboratory then fabrics are ready to go next step which is cutting.
CUTTING

Now the fabricis ready for cutting .Bundle of


each color and type of products are spread over
the automated machine.designers already
prepared pattern and cutting master prepared
measurement which is used for spread over the
fabrics.Then automated machine just need to
move on through over the design. They use
CAM, Spreader-Gerber which has Per day
capacity 220,000 pcs cutting .They have 17 line
cutting machine setup.
After cutting bundles are sent to sewing process.
SEWING

The basic process of sewing involves fastening of


fabrics.Although it seems to be a simple process,
industrial sewing is quite a complex process
involving many preparations and mathematical
calculations for the perfect seam quality. Good
quality sewing also depends on the sound technical
knowledge that goes into pattern designing and
making.A complete woven product not produced by
one machine.There are several steps that help to
complete a product. Different steps are done by
different machine.They have 117 line for
sewing,machine: 2910 nos. and daily production
capacity is 200,000 pcs per day.
WASHING

After sewing next door is washing.


Normally washing means cleaning of
dirt but at the industry level, it has
broader sense and extensive effect. It
does not only wash but use of
technology which Is used to modify the
color and appearance.
QUALITY MANAGEMENT

Product quality is assured in every step of operation


from sourcing to packing. Weve Independent Audit
team to monitor the whole quality and inspection
procedure and reporting directly to TOP
management.

Fabric inspection : 4 point fabric inspection method


Inline inspection : Traffic light system (7pcs)
Mid line / Pre-final : AQL 1.5
90 degree needle/metal detection arrangement
based on customer requirement.
LABORATORY : EMBROIDERY:
It plays a critical role in Fakir Knitwears Ltd. Has
every production phase, sophisticated
especially in dyeing and computerized
knitting process to embroidery unit with
maintain the high sequins, beading & roof
quality of satisfaction of embroidery. The
customers. embroidery unit is
They have three capable of 80 million
independent stitches per day.6
laboratories: embroidery machines
YarntastingLab, Tajima-Japan.
ProductionLab,
Quality lab
PRINTING

They are equipped with printing


machines by Schenk-Spider Auto &
Manual. All type of printing we can
do.Printing unit is well equipped with
necessary equipments including Auto
Print Machine. They are capable to
print various types including flock,
discharge, emboss, sugar print, all
types of stone and studs heat transfer
and many special types of printing.
PACKAGING AND LABELING

Packaging is an important part of the product, which


has to receive a lot of attention to the people. It is
concerned with designing & producing of
appropriate packages for a product. The packaging
also refers to the process of design, evaluation, and
production of packages. Packaging can be described
as a coordinated system of preparing goods for
transport, warehousing, logistics, sale, and end
After folding, garments are packing the size of
polyethylene packet is permanent. Especially, it is
needed to ensure the placement of sticker in proper
place.
FLOW CHART OF GARMENT PACKAGING

Received garments from the finished section



Hang tagging

Folding with inserting backboard, tissue

Poly Bagging

Cartooning

Applied adhesive tape on the pack

Bar-coding

Packing complete
FAKIR APPARALS CERTIFIED BY:

Wrap GLOBAL ORGANIC STANDARD


TEXTILE
CONTROL UNION CERTIFICATIONS
OEKO TEX
BSCI (Business Social Compliance
Initiative)
THEIR FEW PRACTICES:

Canteen:
Fakir Apparel Ltd. is providing canteen facility for its workers as well as
management staffs.
Daycare Centre:
Fakir Apparel Ltd. has well equipped and decorated childcare/daycare
Centre for its workers child.
Medical Centre:
We provide comfort, freedom and peace of mind for our workers
because we have well equipped medical Center for emergency or any
accidental case due to working time.
Training Centre:
Fakir have a well-equipped training center for new and less skilled
workers.
Corporate Social Responsibility:
Fakir apparalsintend to build a better Bangladesh by
empoweringpeople and by providing support towards the sustainable
development of the community.
FAKIR APPARALS OTHER FACILITIES:

Helipad
Prayer Room
Dormitory
Transportation
Internship
Equal Opportunities Employer
SECRETS OF THEIR GROWTH:

Secrets of HIGH growth are


standing on:

Quality
Commitment
On time delivery and
Compliance
AT A GLANCE:

Total Manpower: 10250 (According to


the data of August 2015)
Year Established: 1998
Current Export Markets: Germany,
England, USA, Canada
Total area of: 900,000 square feet
CURRENT
CUSTOMERS: MAJOR CUSTOMERS:
C&A
H.m

Abercrombie & Fitch
(NEW YORK)
Sprit BIGW

H&M
S. Oliver
HOLLISTER (CALIFORNIA)

Woolworth
TOM TAILOR
PRIMARK
FAKIR APPARELS POTENTIALS:
The team of Fakir Apparels Limited is a diverse
blend of dynamic individuals with one common goal.
A passion for distinction and success.
Equipped with modern machinery in all production
areas.
Adopted sustainable production technology.
Ensure safety and security measures.
664,000sq. ft. of manufacturing space in various
plants.
Proven and experienced industry leaders.
PHOTO GALLERY:
----THANK YOU----