12GeV Upgrade - Beam Transport

Injection, Linac, Extraction, &
Correctors
Preliminary Design and Safety Review

LINACs

Michael Bevins
May 17, 2007

Outline • Introduction & Scope • Requirements & Specifications • New/Modified Linac Elements/Girder Count • Beam Transport Layouts • Safety Considerations • Cost Estimates • Risk Assessment • Summary .

Introduction & Scope • The12GeV upgrade requires an additional ten cryomodules – Five in the north linac and five in the south • NEW modules are longer than the original CEBAF modules – Result: Warm region girders downstream of the new modules must be replaced with a new short girder • Like downstream of SL21 • 12GeV field strength requirements force us to replace two QB quads at the start of the linac with QCs • Songsheet level machine layouts. QB to QC mod. and the short warm region girder will be presented along with cost estimates – Only modified sections of the LINACs will be included in this presentation .

5mm in x & y. Components – 22634-S-001 Helium Leak Test For U. Components – 22633-S-001 Welding Specification For U. cleaning & handling.V. and leak checking specs still apply – 22631-S-001 Fabrication of Ultra-High Vacuum Equipment – 22632-S-001 Cleaning and Handling of U. Components – Note an update and modernization of our vacuum specs is underway . welding.H.H.H.Requirements & Specifications • Alignment specs – Quads positioned to +/-0.0mm in z • Vacuum specs – Pre linac: (at MQB1L00 & 01) • Beam line partial pressure of hydrogen <10-6 torr • Total average pressure of all other constituents less than 5x10-7 torr – Warm region girders between cryomodules • UHV • Fabrication.1. +/.V.V.

New/Modified Linac Elements/Girder Count Element Qty Element Qty Quads 12 Diagnostics QB 10 BPM 12 QC 2 Viewer 2 Correctors 14 Vacuum BT Horizontal 2 Ion Pump 18 BT Vertical 1 Convectron Gauge 1 DJ Vertical 5 Beam Valves 18 DB Horizontal 6 Fast Valve 2 DP Stations 2 Qty Roughing Valve 10 New Quad Girders 12 Warm Region Girders 10 Single Quad Girders 2 QC 2 • Elements in red are part of I&C WBS .

Beam Transport Layouts – N&S Linac • North Linac 1st Section – QB to QC change at MQB1L00 & 01 • N&S Linac Sections 3 & 4 – Add new modules in zones 22 through 25 – Replace warm region girders with new short girder North Linac South Linac .

6cm from View looking upbeam to MQB1L00 & 01 girders 12GeV dimad position MQB1L00 MQB1L01 .Beam Transport Layouts – QB to QC change • MQB1L00 & MQB1L01 girder modifications – Replace QB quads with higher strength QCs – Shift MQB1L00 stand 4 inches upbeam to improve girder stability – Shift MQB1L01 upbeam 7.

Beam Transport Layouts – N&S Linac Layout of new modules & girders in linac DP station moved to end of linac Current Configuration (Zones 19 – 22) 12GeV Configuration (Zones 19 – 22) New module Replace module baseplates Current Configuration (Zones 23 – 26) 12GeV Configuration (Zones 23 – 26) Five New Four New modules warm girders .

Beam Transport Layouts – Warm Region Girders • Warm girder design reviewed in Oct 2004 • Prototyped and installed at SL21 • Designed to accommodate multiple combinations of cryomodule configurations • Quad. BPM. and alignment cartridges will be reused H&V nested on new short girders Viewer & pump Air Core correctors Quad drop cross over BPM New Existing stand baseplate Old warm region girder New short warm region girder .

power leads and terminal blocks to control electrical hazards .Safety Considerations • Personnel Training – Jlab & sub-contractor • Radiation – Designated areas for containment and radiation survey of material that will be removed from the tunnel • Material handling – Provide provisions for lifting • Electrical Hazards – Package and support electronics.

4.3.3 13.2 2.0 0.0 0.1 14.0 0.0 0.6 8.4.5 2.5 2.5 93.0 0.2 0.4 115.2 103.8 0.0 4.0 0.3.3 2.0 INSTALLATION & 1.6 73. Labor & Procurement Estimate LABOR [Man Wks] PROCUREMENTS [$k] EXPENSES [$k] Contingency WBS ELEMENT ME MD MT Total Contingency Total Total Contingency D/PM & J Material 1.3.0 0.0 STANDS 1.0 ALIGNMENT WBS Elements I have covered today .8 0.9 127.2 0.3 2.7 107.2 2.3.6 0.7 2.4 11.5 13.Cost Estimates – LINAC WBS Rollup 12GeV Beam Transport Scope.0 1.9 19.0 CORRECTORS GIRDERS & 1.4.5 VACUUM 1.1 15.1 0.4.4 20.1 20.4 1.3.7 0.3.3.4 2.0 0.2 3.4.3.7 3.1 8.0 0.7 5.0 LINACS QUADS & 1.5 10.0 2.3.7 7.

2 eng jud 0.1 Fab new girders to accommodate QB to QC change at m MQB1L00 & MQB1L01 2550 2 5.25 0.0 m Procure new warm girder stands 1200 11 13.1 m Fab beamline tie-in spools 300 5 1.10 0.25 1.0 2 Proc/Vend Fab Linac Girders (Linac Girders) 48.4.8 * Warm girder qty includes one spare Girder Cost [FY07$] Typical LINAC Warm Region Girder & Stand 7746 Supports & Hardware 2350 Stand 1200 Vac (includes 40L/s ion pump & roughing valve) 4196 * Warm girder cost reviewed as part of Quad review on May 3 rd 2007 .3 73.8 1.8 m Procure warm girder viewer pump drops 1076 11 11.16 7.0 catalog 0.5 eng jud 0.4 3 Proc/Vend Fab Linac viewer Pump drops (Linac Girders) 11.15 1.15 2.1 eng jud 0.Cost Estimates .2 2.3 m CF flange pair gasket and hardware 27 35 1.Highlighted WBS Girder & Stand Procurements 12GeV Beam Transport Scope.6 STANDS 1 Proc/Vend Fab Linac Stands (Linac Stands) 13. Labor & Procurement Estimate PROCUREMENTS Contingency Unit Total ELEMENT / QTY D/PM & J WBS ACTIVITY DEFINITION / SCOPE ITEMS Cost [$] [$k] Basis D/PM J Activity ID Total [$k] GIRDERS & 1.15 6.9 m Procure warm region girders 3710 11 40.4 0.8 eng jud 0.3.4 11.3.8 eng jud 0.

Risk Assessment • Technical .Low – Girders & Supports – very similar designs exist and are already proven – Warm region girder prototyped and installed at SL21 – Alignment .Low – No long-lead items identified • Cost – Low – Linac warm region girder recently prototyped – Good cost estimates for machined parts • Vendor & Jlab shop budgetary estimates .same as existing machine • Procurement Schedule .

installation. I&C. CASA. magnet measurement. RadCon.Summary • Preliminary LINAC beam transport layouts. cost and installation estimates to support CEBAF at 12GeV are complete based on present scope • We are in a good position to support our DOE External Project Reviews this summer • We will continue to work closely with our friends throughout the lab (safety. vacuum. procurement & facilities) as we move forward • Detailed design will be completed to support assembly and installation schedules • We look forward to comments & recommendations from the committee . operations. alignment.

Related Interests