Project Title

:

Improve Fuel Efficiency of Own and Rental Units

Team Name : Infra Team
Reg. No :
Event Date : 27 February 2017 – 03 March 2017
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PLAN DO CHECK ACT
Team Picture.

Team Member
Team Sponsor :
: Hadi Wibowo : Japriadi Mambing
Team Leader :
: Yuhendri : Nanang Rusdi
BCID :
: Yosep Dandiyanto : Muchlis
Project Leader :
: Wakhairuz Zabidi : Dominggus P
Co-Leader :
: Dedi Ahmari
Consultant : Rully Prianda
: Oktafianus M

Data Processor : Albarr Aziiz Saputra
Fresh Eye : Riza Khaerurahman
Facilitator : Arie Pratama
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PLAN “ Better, Faster, at Lower Cost “
Others Improvement Initiatives :

Note :
1. Production Volume 2017
IHM : 1,515,000 GMT
KCM : 578,000
2. Fuel price : Rp 6,270/Liter

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PLAN “ Better, Faster, at Lower Cost “
Root Causes Analysis / Fishbone Analysis Diagram
Machine Man
Environment
Discipline
Transport to site
HM Error Old Equipment
Rainfall and
dusty roads
Fuel
Efficiency of
Productivity of unit Distance Quarry to rental units
Loading Point
Form Logbook Supply Fuel
unit and master
logbook
Spur road
Fuel and HM responsibility Delay Spare part
calibration

Form HM Hot Loading
Balancing

Method Material 4

PLAN “ Better, Faster, at Lower Cost “
INFRA BUDGET DISTRIBUTION

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PLAN “ Better, Faster, at Lower Cost “
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PLAN “ Better, Faster, at Lower Cost “
PLAN SCHEDULE ACTIVITY

To Improve fuel efficiency on Infrastructure
Baseline :Monitoring Fuel & HM
Target :Achieve Fuel Efficiency

Kaizen Week : 27 Feb - 3 Mar 2017

Date
No Activities PIC
27 28 1 2 3
1 Study Productivity unit (Actual vs Std)
Presentasi dan brain storming M. Syahrul
Kalibrasi HM dan Fuel Meter Team Infra
Gemba unit : Terunen BL 29 Hadi Wibowo
VC 46 Hadi Wibowo
MG 50 Hadi Wibowo
PRN 11 Hadi Wibowo
: Sepaku EX 02 Yuhendri
: Senoni BM 11/12 Yosep Dandiyanto
2 Implementasi Form balancing Team Infra
Form rencana kerja Team Infra
Logbook HE/unit Team Infra
Master Logbook HE/Askep Team Infra
3 Final Presentasi M. Syahrul

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PLAN “ Better, Faster, at Lower Cost “
Checklists to improve fuel efficiency on rental RC units

•Calibration of fuel pumps at least every 3 months.
•Check occasionally HM of all equipments.
•Fill daily logbook per unit and master log book per Askep
•Avoid using equipments outside RC scope of work.
•Fix distance/work coverage for motor graders and compactors to avoid overlapping.

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FUEL METER CALIBRATION

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STUDY HOUR METER & PRODUCTIVITY UNIT

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PLAN “ Better, Faster, at Lower Cost “
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PLAN “ Better, Faster, at Lower Cost “
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PLAN “ Better, Faster, at Lower Cost “
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“ Better, Faster, at Lower Cost “
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“ Better, Faster, at Lower Cost “
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“ Better, Faster, at Lower Cost “
- THANK YOU -