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Answers: Bioreactions
Take a step back…….
QUESTION 1: Why do we grow microbial cells, plant cells, and animal
cells?
ANSWER: Because we want them to convert some feedstock (input) into
useful products (output) , for us to sell.
Hence the ability of students to: (1) Design and analyse Bioreactor
for free microbial cell, plant and animal cells, (2) Explain the
transport processes in stirred tank bioreactors, and (3) Explain the
alternatives of bioreactor configurations, as in the OBJECTIVES.
WHAT PRODUCTS?
TYPES OF PRODUCT:
Product 1: FREE MICROBIAL CELLS. eg: yeast, single cell protein
(SCP), algae
Product 2: ENZYMES. eg: proteases and amylases (for
detergents)
Product 3: PRIMARY METABOLITES: eg: ethanol and lactic acid
Product 4: SECONDARY METABOLITES. eg: penicillin
Product 5: BIOTRANSFORMATION PRODUCTS. eg: gluconic acid
from glucose
Product 6: PRODUCT OF SYNTHESIS BY RECOMBINANT GENE. eg:
proinsulin
WHAT BIOREACTIONS?
WHAT BIOREACTIONS?
Do you know what type of bioreactions are involved in the
production of each of the above products?
Do you know the stoichiometric equation of each bioreaction?
Do you know the rate of each bioreaction?
Do you know what variables affect the rate of each
bioreaction?
WHAT IS A BIOREACTOR?
If you know the stoichiometric equation of the conversion bioreaction, if
you know the rate of the conversion bioreaction, and if you know what
variables affect the rate of the conversion bioreaction and in what way,
you can design a bioreactor system.
Types of bioreactor:
• Batch bioreactor (batch culture)
• Continuous Stirred Tank Bioreactor or Chemostat (continuous culture)
• Plug Flow Bioreactor (continuous culture)
How Cell Grow?
What bioreactions are involved in the production of free microbial cells?:
Growth
∑S+X → ∑ P + nX
μR = 1 dN
N dt
…………… (3)
𝑑𝑋
𝑑𝑡
= μ𝑛𝑒𝑡 . 𝑋, X = 𝑋𝑜 𝑎𝑡 𝑡 = 0 ………………... (4)
Integration of eq. 4 yields:
ln 𝑋
𝑋𝑜
= μ𝑛𝑒𝑡 . 𝑡, or
X=𝑋𝑜 . 𝑒 μ𝑛𝑒𝑡 .𝑡 ……………..(5)
τ𝑑 = 𝑙𝑛2
μ𝑛𝑒𝑡
= 0.693
μ𝑛𝑒𝑡
…………….. (6)
where τ𝑑 is the doubling time of cell mass.
Similiarly, we can calculate a doubling time based on cell numbers
and the net specific rate of replication:
′
τ𝑑 = ln 2
μ𝑅
………. (7)
During balanced growth τ𝑑 = τ′𝑑 since the average cell composition &
size will not change with time.
The decline/deceleration growth phase
Occurs after the exponential growth phase.
Growth decelerates due to either depletion of one or more
essential nutrients or the accumulation of toxic by-products.
Results in unbalanced growth.
Cell composition and size change and τ𝑑 τ′𝑑 .
The stresses induced by nutrient depletion or waste accumulation
causes a restructuring of the cell to increase the prospect of
survival in a hostile environment.
< max
Stationary phase
occurs after the deceleration growth phase, when the net = 0, ie no cell division,
or growth rate is equal to death rate.
But cells are still metabolically active and produce secondary (non-growth
related) metabolites.
The production of certain metabolites (eg antibiotics) is enhanced during the
stationary phase, due to metabolite deregulation.
During the course of the Stationary Phase, the following phenomena may take place:
1. Total cell mass concentration may stay constant, but the number of viable cells may
decrease.
2. Cell lysis may occur and the number of viable cells may drop. A second growth phase
may occur and cells may grow on lysis products of lysed cells (cryptic growth).
3. Cells may not be growing but may have active metabolism to produce secondary
metabolites.
Cell lysis – breaking down of the membrane of the cell.
During stationary phase, the cell catabolises cellular
reserves for new building-blocks and for energy-producing
monomers (endogeneous metabolism).
′
𝑑𝑁
𝑑𝑡
=− 𝑘𝑑′ . 𝑁 or N = 𝑁𝑠 . 𝑒 −𝑘𝑑 .𝑡
……….. (9)
At the end of the batch growth period, we have an apparent growth yield (or
observed growth yield).
Substrate may be consumed as the following:
∆𝑆 = ∆𝑆 𝑎𝑠𝑠𝑖𝑚𝑖𝑙𝑎𝑡𝑖𝑜𝑛 + ∆𝑆𝑎𝑠𝑠𝑖𝑚𝑖𝑙𝑎𝑡𝑒𝑑 𝑖𝑛𝑡𝑜 + ∆𝑆𝑔𝑟𝑜𝑤𝑡ℎ + ∆𝑆𝑚𝑎𝑖𝑛𝑡𝑒𝑛𝑎𝑛𝑐𝑒 ….(11)
𝑖𝑛𝑡𝑜 𝑏𝑖𝑜𝑚𝑎𝑠𝑠 𝑎𝑛 𝑒𝑥𝑡𝑟𝑎𝑐𝑒𝑙𝑙𝑢𝑙𝑎𝑟 𝑒𝑛𝑒𝑟𝑔𝑦 𝑒𝑛𝑒𝑟𝑔𝑦
𝑝𝑟𝑜𝑑𝑢𝑐𝑡
Because ∆𝑆 changes with growth condition, YX/S is not a constant.
Yield coefficients based on other substrates or
product formations may be defined:
𝑌𝑋/𝑂2 = - ∆𝑋
∆𝑂2
……………………… (12)
𝑌𝑃/𝑆 = - ∆𝑃
∆𝑆
…………………… (13)
Anaerobic growth is less efficient, and the yield coefficient is smaller (see
Fig. 6.5)
Fig. 6.5 Aerobic and anaerobic growth yields of Streptococcus faecalis with
Glucose as substrate.
Maintenance Coefficient
Growth-
associated
products.
Non-growth-
Microbial
associated
Products
products
Mixed-growth-
associated
products.
Growth-associated products.
Non-growth-associated products.
Mixed-growth-associated product
𝑞𝑝 = α. μ𝑔 .β ……………
(17)
Examples of mixed-growth-associated products are lactic acid, xantan gum.
Example 6.1
Time (h) Cell Concentration, X (g/l) Glucose concentration, S (g/l) Ln X
9 2.45 97 0.896
30 22 48.1 3.091
34 33 20.6 3.496
40 41 0.63 3.714
Example 6.1
Ln X vs t
4.5
2 1.629
1.5
1
0.5
0
0 5 10 15 20 25 30 35 40 45
Time(h)
Example 6.1
X 41 1.25
Apparent growth yield, Y = 0.4 g cells/g substrate
S 0.63 100
If S0 =150 g, then
Xmax = X0 + YS0 = 1.25 + 0.4(150) = 60.25 g cells/l
The critical oxygen concentration for bacteria and yeast is about 5% to 10% of
this saturated DO concentration.
The presence of dissolved salts and organics can alter the saturation value.
OUR = 𝑞𝑂2 . 𝑋 =
μ𝑔 .𝑋
…………….. (16)
𝑌𝑋/𝑂
2
𝑑𝑋
= 𝑌𝑋/𝑂2 . 𝑘𝐿 . 𝑎. 𝐶 ∗ − 𝐶𝐿 ……………. (18)
𝑑𝑡